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CN203347897U - SCR urea nozzle - Google Patents

SCR urea nozzle Download PDF

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Publication number
CN203347897U
CN203347897U CN 201320348555 CN201320348555U CN203347897U CN 203347897 U CN203347897 U CN 203347897U CN 201320348555 CN201320348555 CN 201320348555 CN 201320348555 U CN201320348555 U CN 201320348555U CN 203347897 U CN203347897 U CN 203347897U
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China
Prior art keywords
urea
nozzle
delivery pipe
scr
conveying pipe
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Expired - Lifetime
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CN 201320348555
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Chinese (zh)
Inventor
王奉双
王意宝
王军
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Priority to CN 201320348555 priority Critical patent/CN203347897U/en
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Publication of CN203347897U publication Critical patent/CN203347897U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses an SCR urea nozzle which comprises a urea conveying pipe. A urea spraying head is installed on the front end portion of the urea conveying pipe, a nozzle joint is installed on the back portion of the urea conveying pipe, a mixed cavity communicated with the urea conveying pipe is formed in the urea spraying head, atomization mixing of compressed air and a urea solution is facilitated, the urea spraying head is in a column shape with the thin front and the thick back, a urea spraying hole communicated with the mixed cavity is formed in the front end face of the urea spraying head, the spraying direction of the spraying hole and the number of spraying holes are better matched with the structure of an integrated SCR catalytic muffler, the phenomenon that urea crystallization blocks the urea nozzle is effectively avoided, a thermal insulation sleeve with a through hole in the side portion is installed in a sleeved mode at the position where the urea conveying pipe is connected with the urea nozzle, and the SCR urea nozzle has the thermal insulation and thermal dissipation effects. A nozzle installation base which is installed on the urea conveying pipe in a sleeved mode is installed on the back portion of the thermal insulation sleeve, and the SCR urea nozzle is convenient to install, simple in structure, not prone to blockage, and good in atomization effect.

Description

一种SCR尿素喷嘴A SCR urea nozzle

技术领域 technical field

本实用新型涉及一种SCR尿素喷嘴。 The utility model relates to an SCR urea nozzle.

背景技术 Background technique

选择性催化还原(SCR)是目前公认的减少柴油机NOx排放最有效的后处理技术之一,尿素SCR通过排气管中喷入一定量的尿素水溶液,尿素水溶液再经过蒸发。热解和水解过程得到还原剂NH3,NH3在催化剂的作用下选择性的将,NOx还原成为N2,从而实现降低排气中NOx的含量,现有技术中的SCR尿素喷嘴尿素输送管末端无混合腔,不利于压缩空气与尿素溶液额雾化混合,尿素喷嘴上的喷孔开孔方向及开孔数量与集成式SCR催化消声器的结构不匹配,尿素液滴容易碰壁从而导致尿素结晶,尿素喷嘴布置在排气管上,由于排气管路内的温度很高,过高的温度会使尿素输送管内的尿素过早发生气化,长时间积累后影响喷嘴的喷射效果甚至堵塞喷嘴。 Selective Catalytic Reduction (SCR) is currently recognized as one of the most effective post-treatment technologies for reducing NO x emissions from diesel engines. Urea SCR sprays a certain amount of urea aqueous solution into the exhaust pipe, and the urea aqueous solution is evaporated. The pyrolysis and hydrolysis process obtains the reducing agent NH 3 , and NH 3 selectively reduces NO x to N 2 under the action of the catalyst, thereby reducing the content of NO x in the exhaust gas. The SCR urea nozzle urea in the prior art There is no mixing chamber at the end of the delivery pipe, which is not conducive to the atomization and mixing of compressed air and urea solution. The opening direction and number of openings on the urea nozzle do not match the structure of the integrated SCR catalytic muffler. The urea droplets are easy to hit the wall and cause Urea crystallizes, and the urea nozzle is arranged on the exhaust pipe. Due to the high temperature in the exhaust pipe, too high temperature will cause the urea in the urea delivery pipe to gasify prematurely, which will affect the spraying effect of the nozzle after long-term accumulation. Clogged nozzle.

实用新型内容 Utility model content

本实用新型要解决的技术问题是针对上述缺陷,提供一种利于压缩空气与尿素溶液额雾化混合,防止尿素结晶,安装方便的SCR尿素喷嘴。 The technical problem to be solved by the utility model is to provide an SCR urea nozzle which is convenient for the atomization and mixing of compressed air and urea solution, prevents urea crystallization and is easy to install.

为了解决上述技术问题,本实用新型包括尿素输送管,所述尿素输送管的前端部安装有尿素喷头,尿素输送管的后部安装有喷嘴接头,其结构特点是所述所述尿素喷头内设有与尿素输送管连通的混合腔,尿素喷头为前细后粗的柱形,其前端面设有与混合腔连通的一个尿素喷孔,所述尿素输送管与尿素喷嘴的连接处套装有隔热套管,所述隔热套管的后部安装有套装在尿素输送管上的喷嘴安装座。 In order to solve the above technical problems, the utility model includes a urea delivery pipe, the front end of the urea delivery pipe is equipped with a urea spray nozzle, and the rear part of the urea delivery pipe is equipped with a nozzle joint. There is a mixing chamber connected with the urea delivery pipe. The urea nozzle is cylindrical with a thin front and a thick rear. A urea spray hole is provided on the front end of the nozzle to communicate with the mixing chamber. The connection between the urea delivery pipe and the urea nozzle is fitted with a A heat sleeve, the rear of the heat insulation sleeve is equipped with a nozzle mounting seat sleeved on the urea delivery pipe.

所述隔热套管与尿素输送管之间设有空腔,隔热套管的侧部设有与空腔连通的通气孔,保证尿素输送管具有较好的散热性能,避免尿素输送管因受热膨胀而对尿素喷嘴结构造成一定的压力。 A cavity is provided between the heat-insulating sleeve and the urea delivery pipe, and the side of the heat-insulation sleeve is provided with a vent hole communicating with the cavity to ensure that the urea delivery pipe has better heat dissipation performance and avoid the urea delivery pipe from being damaged. Thermal expansion causes certain pressure on the structure of the urea nozzle.

所述喷嘴安装座的上部设有可供隔热套管安装的凹槽,喷嘴安装座的中部前侧设有可供尿素输送管穿过的通孔,喷嘴安装座下部两侧分别设有安装孔,方便喷嘴安装座的安装。 The upper part of the nozzle mounting seat is provided with a groove for the installation of the heat insulation sleeve, the middle front side of the nozzle mounting seat is provided with a through hole for the urea delivery pipe to pass through, and the two sides of the lower part of the nozzle mounting seat are respectively provided with mounting holes. Holes for easy installation of nozzle mounts.

采用上述方案的SCR尿素喷嘴与现有技术相比具有以下优点:尿素喷嘴的前端部设有一个尿素喷孔,喷孔的喷射方向和喷孔数量与集成式SCR催化消声器的结构匹配较好,有效避免尿素结晶堵塞尿素喷嘴的现象,尿素喷嘴内的混合腔利于压缩空气与尿素溶液的雾化混合,保持尿素喷雾的连续性,尿素输送管上套装的隔热套管可避免排气管过高的温度对尿素输送管内的尿素过早发生气化,尿素喷嘴上设有尿素喷嘴座,便于安装,而且安装规范,本实用新型结构简单,喷雾雾化效果好,不易堵塞,提高系统稳定性。 Compared with the prior art, the SCR urea nozzle adopting the above scheme has the following advantages: the front end of the urea nozzle is provided with a urea injection hole, and the injection direction and number of the injection holes match well with the structure of the integrated SCR catalytic muffler. Effectively avoid the phenomenon of urea crystallization blocking the urea nozzle. The mixing chamber in the urea nozzle is conducive to the atomization and mixing of compressed air and urea solution to maintain the continuity of urea spray. High temperature will cause premature gasification of urea in the urea delivery pipe. The urea nozzle is equipped with a urea nozzle seat, which is convenient for installation, and the installation is standardized. The utility model has simple structure, good spray atomization effect, is not easy to block, and improves system stability. .

附图说明 Description of drawings

下面结合附图对本实用新型的具体实施方式作进一步的详细说明: Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail:

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是图1中A-A向剖视图; Fig. 2 is A-A to sectional view among Fig. 1;

图3是尿素喷嘴座的结构示意图。 Fig. 3 is a schematic diagram of the structure of the urea nozzle seat.

具体实施方式 Detailed ways

如图1和图2所示,该SCR尿素喷嘴包括尿素输送管1,尿素输送管1的前端部安装有尿素喷头2,尿素输送管1的后部安装有喷嘴接头8,尿素喷头2固接在尿素输送管1的前部,尿素喷头2为前细后粗的柱状,其前端面为锥面,锥面越小越好,其上设有一个与尿素输送管1连通的尿素喷孔3,尿素喷孔3端面面积较小,尿素喷孔3的开孔方向及开孔数量与集成式SCR催化消声器的结构匹配,不容易造成积碳聚集,同时排气流冲刷积碳和尿素液滴,有效防止尿素液滴堵塞尿素喷孔。尿素喷头2内设有与尿素输送管1连通的混合腔9,混合腔9的另一端与尿素喷孔3连通,利于压缩空气与尿素溶液的雾化混合,能有效促进尿素液滴的破碎和混合,雾化效果好。尿素输送管1与尿素喷嘴2的连接处套装有隔热套管4,隔热套管4的前端与尿素喷头2的后端卡装,防止尿素水溶液在较长的尿素输送管1内因温度过高发生化学反应形成聚合物产生局部结晶,隔热套管4与尿素输送管1之间设有空腔,隔热套管4的侧部设有与空腔连通的通气孔5,保证尿素输送管1具有较好的散热性能,避免尿素输送管1因受热膨胀而对尿素喷嘴结构造成一定的压力。如图1和图3所示隔热套管4的后部安装有套装在尿素输送管4上的喷嘴安装座7,喷嘴安装座7的上部前侧设有可供隔热套管4安装的凹槽,隔热套管4焊接在凹槽内,喷嘴安装座7的中部设有可供尿素输送管1穿过的通孔,尿素输送管1与通孔焊接,喷嘴安装座7下部两侧分别设有安装孔,通过紧固螺栓将喷嘴安装座7安装在排气管路上,喷嘴安装座7能够精确保证尿素喷嘴安装角度,而且安装简单方便,避免因安装角度不规范造成尿素结晶。 As shown in Figures 1 and 2, the SCR urea nozzle includes a urea delivery pipe 1, a urea nozzle 2 is installed at the front end of the urea delivery pipe 1, a nozzle joint 8 is installed at the rear of the urea delivery pipe 1, and the urea nozzle 2 is fixedly connected to the At the front of the urea delivery pipe 1, the urea nozzle 2 is a cylindrical shape with a thin front and a thick rear, and its front end surface is a conical surface, the smaller the conical surface, the better, and a urea spray hole 3 communicating with the urea delivery pipe 1 is provided on it , the area of the end face of the urea injection hole 3 is small, the opening direction and number of openings of the urea injection hole 3 match the structure of the integrated SCR catalytic muffler, which is not easy to cause carbon accumulation, and at the same time, the exhaust flow washes away the carbon accumulation and urea droplets , Effectively prevent urea droplets from clogging the urea injection hole. The urea nozzle 2 is provided with a mixing chamber 9 communicating with the urea delivery pipe 1, and the other end of the mixing chamber 9 is communicating with the urea spray hole 3, which is beneficial to the atomization and mixing of the compressed air and the urea solution, and can effectively promote the crushing and disintegration of the urea droplets. Mixing, atomization effect is good. The connection between the urea delivery pipe 1 and the urea nozzle 2 is fitted with a thermal insulation sleeve 4, and the front end of the thermal insulation sleeve 4 is clamped to the rear end of the urea nozzle 2 to prevent the urea aqueous solution from overheating in the long urea delivery pipe 1. High chemical reactions form polymers to produce local crystallization, a cavity is provided between the heat insulating sleeve 4 and the urea delivery pipe 1, and a vent hole 5 communicating with the cavity is provided on the side of the heat insulating sleeve 4 to ensure the delivery of urea The pipe 1 has a good heat dissipation performance, which prevents the urea delivery pipe 1 from causing a certain pressure on the structure of the urea nozzle due to thermal expansion. As shown in Figure 1 and Figure 3, the rear part of the heat insulation sleeve 4 is equipped with a nozzle mounting seat 7 that is sleeved on the urea delivery pipe 4, and the upper front side of the nozzle mounting seat 7 is provided with a hole for the heat insulation sleeve 4 to install. Groove, the heat insulation sleeve 4 is welded in the groove, the middle part of the nozzle mounting seat 7 is provided with a through hole for the urea delivery pipe 1 to pass through, the urea delivery pipe 1 is welded to the through hole, the two sides of the lower part of the nozzle mounting seat 7 Installing holes are provided respectively, and the nozzle mounting seat 7 is installed on the exhaust pipeline by fastening bolts. The nozzle mounting seat 7 can accurately ensure the installation angle of the urea nozzle, and the installation is simple and convenient, avoiding urea crystallization caused by irregular installation angles.

本实用新型不限于上述具体实施方式,本领域技术人员,在不脱离本实用新型的精神和范围的前提下,可做若干的更改和修饰。本实用新型的保护范围应以本实用新型的权利要求为准。 The utility model is not limited to the above-mentioned specific embodiments, and those skilled in the art can make some changes and modifications without departing from the spirit and scope of the utility model. The protection scope of the utility model should be based on the claims of the utility model.

Claims (3)

1.一种SCR尿素喷嘴,包括尿素输送管(1),所述尿素输送管(1)的前端部安装有尿素喷头(2),尿素输送管(1)的后部安装有喷嘴接头(8),其特征是所述尿素喷头(2)内设有与尿素输送管(1)连通的混合腔(9),尿素喷头(2)为前细后粗的柱形,其前端面设有与混合腔(9)连通的一个尿素喷孔(3),所述尿素输送管(1)与尿素喷嘴(2)的连接处套装有隔热套管(4),所述隔热套管(4)的后部安装有套装在尿素输送管(1)上的喷嘴安装座(7)。 1. An SCR urea nozzle, comprising a urea delivery pipe (1), a urea nozzle (2) is installed at the front end of the urea delivery pipe (1), and a nozzle joint (8) is installed at the rear of the urea delivery pipe (1) ), which is characterized in that the urea nozzle (2) is provided with a mixing chamber (9) in communication with the urea delivery pipe (1), and the urea nozzle (2) is cylindrical in shape with a thin front and a thick rear, and its front end is provided with a A urea injection hole (3) connected to the mixing chamber (9), the connection between the urea delivery pipe (1) and the urea nozzle (2) is covered with a heat insulating sleeve (4), and the heat insulating sleeve (4 ) is equipped with a nozzle mounting seat (7) sleeved on the urea delivery pipe (1). 2.根据权利要求1所述的SCR尿素喷嘴,其特征是所述隔热套管(4)与尿素输送管(1)之间设有空腔,隔热套管(4)的侧部设有与空腔连通的通气孔(5)。 2. The SCR urea nozzle according to claim 1, characterized in that a cavity is provided between the heat insulation sleeve (4) and the urea delivery pipe (1), and the side of the heat insulation sleeve (4) is provided with There is a ventilation hole (5) communicating with the cavity. 3.根据权利要求2所述的SCR尿素喷嘴,其特征是所述喷嘴安装座(7)的上部前侧设有可供隔热套管(4)安装的凹槽,喷嘴安装座(7)的中部设有可供尿素输送管(1)穿过的通孔,喷嘴安装座(7)下部两侧分别设有安装孔。 3. The SCR urea nozzle according to claim 2, characterized in that the upper front side of the nozzle mounting seat (7) is provided with a groove for the installation of the heat insulating sleeve (4), and the nozzle mounting seat (7) The middle part of the nozzle is provided with a through hole for the passage of the urea delivery pipe (1), and the two sides of the lower part of the nozzle mounting seat (7) are respectively provided with installation holes.
CN 201320348555 2013-06-18 2013-06-18 SCR urea nozzle Expired - Lifetime CN203347897U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104343506A (en) * 2014-10-29 2015-02-11 凯龙高科技股份有限公司 Sprayer structure used for SCR injection system
CN104912632A (en) * 2015-05-08 2015-09-16 北京大学包头创新研究院 Diesel engine selective catalytic reduction system nozzle
CN104948276A (en) * 2015-05-13 2015-09-30 中国重汽集团济南动力有限公司 Air assisting type urea ejector
CN104948273A (en) * 2015-05-13 2015-09-30 中国重汽集团济南动力有限公司 Air assisting type urea injection system
CN105604654A (en) * 2015-12-25 2016-05-25 潍柴动力股份有限公司 Urea nozzle seat and nozzle device
CN109372615A (en) * 2018-12-06 2019-02-22 宁波安创电子科技有限公司 A kind of urea nozzle with heat dissipation shield
CN109891068A (en) * 2016-09-30 2019-06-14 斯堪尼亚商用车有限公司 Multi-pipe exhaust system including a reductant supply system arranged upstream of the turbine
WO2020062206A1 (en) * 2018-09-30 2020-04-02 潍柴动力股份有限公司 Nozzle mounting assembly and post-treatment system
CN112648051A (en) * 2020-12-22 2021-04-13 浙江三度化学有限公司 Anti-blocking automobile urea nozzle and anti-blocking method for urea nozzle

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104343506A (en) * 2014-10-29 2015-02-11 凯龙高科技股份有限公司 Sprayer structure used for SCR injection system
CN104912632A (en) * 2015-05-08 2015-09-16 北京大学包头创新研究院 Diesel engine selective catalytic reduction system nozzle
CN104948276A (en) * 2015-05-13 2015-09-30 中国重汽集团济南动力有限公司 Air assisting type urea ejector
CN104948273A (en) * 2015-05-13 2015-09-30 中国重汽集团济南动力有限公司 Air assisting type urea injection system
CN105604654A (en) * 2015-12-25 2016-05-25 潍柴动力股份有限公司 Urea nozzle seat and nozzle device
CN105604654B (en) * 2015-12-25 2018-08-07 潍柴动力股份有限公司 A kind of urea nozzle seat and spray nozzle device
CN109891068A (en) * 2016-09-30 2019-06-14 斯堪尼亚商用车有限公司 Multi-pipe exhaust system including a reductant supply system arranged upstream of the turbine
WO2020062206A1 (en) * 2018-09-30 2020-04-02 潍柴动力股份有限公司 Nozzle mounting assembly and post-treatment system
CN109372615A (en) * 2018-12-06 2019-02-22 宁波安创电子科技有限公司 A kind of urea nozzle with heat dissipation shield
CN112648051A (en) * 2020-12-22 2021-04-13 浙江三度化学有限公司 Anti-blocking automobile urea nozzle and anti-blocking method for urea nozzle
CN112648051B (en) * 2020-12-22 2022-03-29 安徽景皓汽车环保科技有限公司 Anti-blocking automobile urea nozzle and anti-blocking method for urea nozzle

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Assignee: WEICHAI POWER AIR PURIFICATION TECHNOLOGY Co.,Ltd.

Assignor: WEICHAI POWER Co.,Ltd.

Contract record no.: 2015990000854

Denomination of utility model: SCR urea nozzle cooling and fixing device

Granted publication date: 20131218

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Record date: 20151015

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