CN203347888U - SCR muffling mechanism - Google Patents
SCR muffling mechanism Download PDFInfo
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- CN203347888U CN203347888U CN 201320388091 CN201320388091U CN203347888U CN 203347888 U CN203347888 U CN 203347888U CN 201320388091 CN201320388091 CN 201320388091 CN 201320388091 U CN201320388091 U CN 201320388091U CN 203347888 U CN203347888 U CN 203347888U
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Abstract
本实用新型涉及一种SCR消音机构,其包括前端敞口、后端封闭的筒体,筒体的后端壁上插装有出气尾管,筒体的中部设有两块穿孔隔板,该两块穿孔隔板将筒体内腔分隔成前部的扩张腔、中部的消声材料填充腔和后部的共振腔;述出气尾管在筒体内穿过共振腔、消声材料填充腔和两块穿孔隔板后与扩张腔连通,出气尾管的管壁上开设有多个与共振腔连通的共振腔穿孔。本实用新型通过阻性和抗性消声结构的合理组合,增加了消音器的传递损失,达到了很好的降噪效果。
The utility model relates to an SCR noise reduction mechanism, which comprises a cylinder body with an open front end and a closed rear end, an air outlet tailpipe is inserted on the rear end wall of the cylinder body, and two perforated partitions are arranged in the middle of the cylinder body. Two perforated partitions divide the inner cavity of the cylinder into an expansion cavity in the front, a sound-absorbing material-filled cavity in the middle, and a resonance cavity in the rear; After a perforated partition, it communicates with the expansion chamber, and a plurality of resonance chamber perforations communicating with the resonance chamber are opened on the pipe wall of the gas outlet tail pipe. The utility model increases the transmission loss of the silencer through the reasonable combination of resistive and resistive noise reduction structures, and achieves a good noise reduction effect.
Description
技术领域 technical field
本实用新型涉及SCR消音器领域,具体的说是一种SCR消音机构。 The utility model relates to the field of SCR mufflers, in particular to an SCR muffler mechanism.
背景技术 Background technique
发动机工作中需要将废气不断的排入大气中,发动机的排气压力约为0.3-0.5Mpa,温度约500-700℃,这表明排气有一定的能量,同时,由于排气的间歇,在排气管内引起排气压力的脉动。如果将发动机排气直接排放到大气中,势必产生强烈的噪声。排气消音器的作用就是通过逐渐降低排气压力和衰减排气压力的脉动来消除排气噪声。 When the engine is working, the exhaust gas needs to be continuously discharged into the atmosphere. The exhaust pressure of the engine is about 0.3-0.5Mpa, and the temperature is about 500-700°C, which indicates that the exhaust gas has a certain amount of energy. The pulsation of the exhaust pressure is caused in the exhaust pipe. If the engine exhaust is discharged directly into the atmosphere, it will inevitably produce strong noise. The function of the exhaust muffler is to eliminate the exhaust noise by gradually reducing the exhaust pressure and attenuating the pulsation of the exhaust pressure.
消声元件和系统的消声效果通常有四个评价指标,传递损失、插入损失、声压级差值和声压级。消声器分为主动消声器和被动消声器、被动消声器又分为阻性消声器和抗性消声器,阻性消声器主要使用一些吸声材料,当声波通过消声器时,一部分声能被吸收,从而达到吸声目的。抗性消声器是声能通过消声器时候,声阻抗发生变化,一部分声能被反射回声源,使传递声能减少。在汽车排气系统使用到SCR消音器,该种消音器利用SCR催化器对废气进行净化处理,然后利用其尾部的消音机构对噪声进行处理。 在现有的SCR消音器中,为了将柴油机功率损失比和排气背压降低,往往使得插入损失达不到设计要求,使的SCR消音器声学性能较差。 There are usually four evaluation indicators for the noise reduction effect of noise reduction components and systems, transmission loss, insertion loss, sound pressure level difference and sound pressure level. The muffler is divided into active muffler and passive muffler, and passive muffler is divided into resistive muffler and resistive muffler. Resistive muffler mainly uses some sound-absorbing materials. When sound waves pass through the muffler, part of the sound energy is absorbed, thereby achieving the purpose of sound absorption. Resistive muffler means that when sound energy passes through the muffler, the acoustic impedance changes, and part of the sound energy is reflected back to the sound source, reducing the transmitted sound energy. The SCR muffler is used in the automobile exhaust system. This kind of muffler uses the SCR catalytic converter to purify the exhaust gas, and then uses the muffler mechanism at the rear to deal with the noise. In the existing SCR muffler, in order to reduce the power loss ratio and exhaust back pressure of the diesel engine, the insertion loss often fails to meet the design requirements, and the acoustic performance of the SCR muffler is poor.
如果能一种SCR消音机构能够将上述的阻性和抗性结构复合起来,则会在更宽的频带上对发动机的排气进行降噪处理,从而会使得插入损失增大,消音器的声学性能提高。 If an SCR noise reduction mechanism can combine the above-mentioned resistance and resistance structures, it will reduce the noise of the exhaust of the engine in a wider frequency band, which will increase the insertion loss and improve the acoustics of the silencer. Improved performance.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种复合了阻性和抗性结构进行降噪且结构简单、降噪效果好的SCR消音机构。 The technical problem to be solved by the utility model is to provide an SCR noise reduction mechanism combined with resistive and resistive structures for noise reduction, simple in structure and good in noise reduction effect.
为解决上述技术问题,本实用新型的SCR消音机构包括前端敞口、后端封闭的筒体,筒体的后端壁上插装有出气尾管,其结构特点是所述筒体的中部设有两块穿孔隔板,该两块穿孔隔板将筒体内腔分隔成前部的扩张腔、中部的消声材料填充腔和后部的共振腔;所述出气尾管在筒体内穿过共振腔、消声材料填充腔和两块穿孔隔板后与扩张腔连通,出气尾管的管壁上开设有多个与共振腔连通的共振腔穿孔。 In order to solve the above-mentioned technical problems, the SCR silencer mechanism of the utility model includes a cylinder body with an open front end and a closed rear end. The rear end wall of the cylinder body is inserted with an exhaust tailpipe. There are two perforated partitions, the two perforated partitions divide the inner cavity of the cylinder into the expansion cavity in the front, the sound-absorbing material filling cavity in the middle and the resonance cavity in the rear; the exhaust tailpipe passes through the resonance cavity in the cylinder The cavity, the sound-absorbing material filling cavity and the two perforated partitions communicate with the expansion cavity, and the wall of the gas outlet tail pipe is provided with a plurality of resonance cavity perforations that communicate with the resonance cavity.
所述消声材料填充腔内填充有玻璃纤维消声材料且该消声材料在腔内形成消声层。 The sound-absorbing material filling cavity is filled with glass fiber sound-absorbing material, and the sound-absorbing material forms a sound-absorbing layer in the cavity.
所述出气尾管的管壁上开设有多个可通入到消声材料填充腔内的消声内穿孔。 The pipe wall of the gas outlet tail pipe is provided with a plurality of sound-absorbing internal perforations that can lead into the sound-absorbing material filling cavity.
所述穿孔隔板上密布有多个隔板通孔。 The perforated partition is densely covered with a plurality of partition through holes.
所述出气尾管内伸端的开口为喇叭形的导流口。 The opening at the inner extension end of the exhaust tail pipe is a trumpet-shaped diversion port.
采用上述结构,筒体前端的敞口连接SCR消音器的前半部分,声波由SCR消音器的进气管进入,经过前部的SCR催化载体后,进入到本实用新型的扩张腔中,扩张腔使得管道的截面突变,从而引起声阻抗变化,使得一部分沿着管道传播的声波被反射回声源;同时,利用扩张腔长度的变化,使得向前传播的声波与在不同管道截面上的反射波之间产生 180o的相位差,相互干涉,从而达到消声的目的,使得传递声能减少,提高其声学性能;增加共振腔可消除特定频段的噪声,当声波由共振腔穿孔进入共振腔时,在声波的作用下,孔径中的空气柱产生振动,振动时摩擦阻尼使一部分声能转变为热能而耗散掉,仅有少量声能辐射出去,达到了消声目的;在两穿孔隔板之间填充消声材料,可以消除或降低高频噪声,当声波通过时,由消声内穿孔和隔板通孔进入消声层中,声波在玻璃纤维消声材料中传播时,因为摩擦将声能转化为热能而散发掉,提高了声学性能,达到了降低排气噪声的目的。综上所述,本实用新型通过阻性和抗性消声结构的合理组合,增加了消音器的传递损失,达到了很好的降噪效果。 With the above structure, the opening at the front end of the barrel is connected to the front half of the SCR muffler, and the sound wave enters from the intake pipe of the SCR muffler, passes through the SCR catalytic carrier at the front, and then enters the expansion chamber of the present invention. The expansion chamber makes The sudden change of the section of the pipe causes the change of the acoustic impedance, so that part of the sound wave propagating along the pipe is reflected back to the sound source; at the same time, the change of the length of the expansion cavity is used to make the difference between the sound wave propagating forward and the reflected wave on different pipe sections A phase difference of 180o is generated and interferes with each other, so as to achieve the purpose of noise reduction, reduce the transmitted sound energy, and improve its acoustic performance; adding a resonant cavity can eliminate noise in a specific frequency band. Under the action of the air column in the aperture, the air column in the aperture vibrates. During the vibration, the frictional damping converts part of the sound energy into heat energy and dissipates it. Only a small amount of sound energy is radiated out, achieving the purpose of noise reduction; filling between the two perforated partitions The sound-absorbing material can eliminate or reduce high-frequency noise. When the sound wave passes through, it enters the sound-absorbing layer from the inner perforation of the sound-absorbing layer and the through-hole of the partition plate. When the sound wave propagates in the glass fiber sound-absorbing material, the sound energy is converted by friction It is dissipated for heat energy, which improves the acoustic performance and achieves the purpose of reducing exhaust noise. To sum up, the utility model increases the transmission loss of the muffler and achieves a good noise reduction effect through a reasonable combination of resistive and resistive noise reduction structures.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细说明: Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为沿图1中A-A方向剖视的结构示意图; Fig. 2 is a schematic structural view taken along the A-A direction in Fig. 1;
图3为本实用新型安装在其中一种SCR消声器后端的结构示意图。 Fig. 3 is a structural schematic diagram of the utility model installed at the rear end of one of the SCR mufflers.
具体实施方式 Detailed ways
参照附图,本实用新型的SCR消音机构包括前端敞口、后端封闭的筒体1,筒体1的后端壁上插装有出气尾管2,筒体1的中部设有两块穿孔隔板3,该两块穿孔隔板3将筒体内腔分隔成前部的扩张腔4、中部的消声材料填充腔5和后部的共振腔6。出气尾管2在筒体1内穿过共振腔6、消声材料填充腔5和两块穿孔隔板3后与扩张腔)连通,出气尾管2的管壁上开设有多个与共振腔6连通的共振腔穿孔60。其中,消声材料填充腔5内填充有玻璃纤维消声材料且该消声材料在腔内形成消声层。穿孔隔板3上密布有多个隔板通孔30。出气尾管2的管壁上开设有多个可通入到消声材料填充腔5内的消声内穿孔50。出气尾管2内伸端的开口为喇叭形的导流口21。
Referring to the accompanying drawings, the SCR silencer mechanism of the present invention includes a cylinder body 1 with an open front end and a closed rear end. The rear end wall of the cylinder body 1 is inserted with an
参照图3,本实用新型安装在SCR消音器的后部,SCR消音器的前部设有进气管8,尾气由进气管8进入到SCR消音器的混合腔7内,之后再经过SCR催化载体9进行净化处理,处理之后的尾气直接进入到本实用新型的扩张腔4,扩张腔4使得管道的截面突变,从而引起声阻抗变化,使得一部分沿着管道传播的声波被反射回声源。另外,可设置合理的扩张腔4长度,使得向前传播的声波与在不同管道截面上的反射波之间产生 180o的相位差,相互干涉,从而能达到消声的目的。为了消除特定频段的噪声,增加共振腔6,当声波由共振腔穿孔60进入共振腔6时,在声波的作用下,孔径中的空气柱产生振动,振动时的摩擦阻尼使一部分声能转变为热能而耗散掉,仅有少量声能辐射出去。在两穿孔隔板3之间填充消声材料,可以消除或降低高频噪声,当声波通过时,由消声内穿孔50和隔板通孔30进入消声层中,声波在玻璃纤维消声材料中传播时,因为摩擦将声能转化为热能而散发掉,从而达到降噪的目的。
Referring to Figure 3, the utility model is installed at the rear of the SCR muffler, the front of the SCR muffler is provided with an
综上所述,本实用新型不限于上述具体实施方式。本领域技术人员,在不脱离本实用新型的精神和范围的前提下,可做若干的更改和修饰。本实用新型的保护范围应以本实用新型的权利要求为准。 To sum up, the utility model is not limited to the above specific embodiments. Those skilled in the art can make several changes and modifications without departing from the spirit and scope of the present utility model. The protection scope of the utility model should be based on the claims of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201320388091 CN203347888U (en) | 2013-07-02 | 2013-07-02 | SCR muffling mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320388091 CN203347888U (en) | 2013-07-02 | 2013-07-02 | SCR muffling mechanism |
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| CN203347888U true CN203347888U (en) | 2013-12-18 |
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| CN 201320388091 Expired - Lifetime CN203347888U (en) | 2013-07-02 | 2013-07-02 | SCR muffling mechanism |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108071462A (en) * | 2016-11-14 | 2018-05-25 | 申琦 | A kind of mobile muffler partition plate |
| CN110030061A (en) * | 2019-05-15 | 2019-07-19 | 湖南农业大学 | A kind of racing car exhaust muffling device |
| CN113530643A (en) * | 2020-04-13 | 2021-10-22 | 广州威能机电有限公司 | Diesel generating set and tail gas treatment device thereof |
-
2013
- 2013-07-02 CN CN 201320388091 patent/CN203347888U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108071462A (en) * | 2016-11-14 | 2018-05-25 | 申琦 | A kind of mobile muffler partition plate |
| CN110030061A (en) * | 2019-05-15 | 2019-07-19 | 湖南农业大学 | A kind of racing car exhaust muffling device |
| CN113530643A (en) * | 2020-04-13 | 2021-10-22 | 广州威能机电有限公司 | Diesel generating set and tail gas treatment device thereof |
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| GR01 | Patent grant | ||
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| CX01 | Expiry of patent term |
Granted publication date: 20131218 |