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CN203327376U - Printed circuit board (PCB) for battery management system - Google Patents

Printed circuit board (PCB) for battery management system Download PDF

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Publication number
CN203327376U
CN203327376U CN2013204088366U CN201320408836U CN203327376U CN 203327376 U CN203327376 U CN 203327376U CN 2013204088366 U CN2013204088366 U CN 2013204088366U CN 201320408836 U CN201320408836 U CN 201320408836U CN 203327376 U CN203327376 U CN 203327376U
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CN
China
Prior art keywords
copper
pcb board
battery management
management system
copper bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2013204088366U
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Chinese (zh)
Inventor
刘飞
文锋
阮旭松
林少青
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Huizhou Epower Electronics Co Ltd
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Huizhou Epower Electronics Co Ltd
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Priority to CN2013204088366U priority Critical patent/CN203327376U/en
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Anticipated expiration legal-status Critical
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Battery Mounting, Suspending (AREA)
  • Structure Of Printed Boards (AREA)

Abstract

本实用新型涉及一种电池管理系统用PCB板。所述PCB板采用铝基板,铝基板上电流信号输入端设置铜排,铜排与铝基板上的线路电连接,铜排上开设螺孔,电流信号输入线路通过接线端子固接在螺孔内。所述铜排焊接于铝基板的铜箔上。与现有技术相比,本实用新型可根据具体应用环境的需求设计铜排的尺寸,铜排尺寸的不同,可以通过的最大电流就不同,设计灵活,同时铜排上设置螺孔方便输入线路安装。

Figure 201320408836

The utility model relates to a PCB board for a battery management system. The PCB board adopts an aluminum substrate, and a copper bar is arranged at the input terminal of the current signal on the aluminum substrate. . The copper bars are welded on the copper foil of the aluminum substrate. Compared with the existing technology, the utility model can design the size of the copper bar according to the requirements of the specific application environment. The maximum current that can pass is different with the different size of the copper bar, and the design is flexible. At the same time, screw holes are set on the copper bar to facilitate input lines Install.

Figure 201320408836

Description

一种电池管理系统用PCB板A kind of PCB board for battery management system

技术领域 technical field

本实用新型涉及电池管理系统技术领域,特别是指用于电池管理系统的PCB板。 The utility model relates to the technical field of battery management systems, in particular to a PCB board used in the battery management system.

背景技术 Background technique

普通的PCB电路板,大多采用环氧树脂为基材,表面覆铜,再进行线路制作。此种电路板散热能力差,可承载电流小,不适合大电流应用场合,例如需要通过大电流的电池管理系统用的电路板。也有部分PCB电路板采用铝板为基材,铝板可起到散热的功能,这种电路板上电流依然走表面的铜箔,铜箔的厚度是有限的,其可承载的电流仍然很小。同时大电流必须采用粗的连接导线接入,在PCB板铜箔上焊接粗导线也很不好操作,且焊接后容易脱落,增加了产品的不良率。 Ordinary PCB circuit boards mostly use epoxy resin as the base material, the surface is covered with copper, and then the circuit is made. This kind of circuit board has poor heat dissipation capability and can carry a small current, so it is not suitable for high current applications, such as circuit boards for battery management systems that need to pass high current. There are also some PCB circuit boards that use aluminum plate as the base material. The aluminum plate can play the role of heat dissipation. The current on this circuit board still passes through the copper foil on the surface. The thickness of the copper foil is limited, and the current it can carry is still very small. At the same time, the large current must be connected with thick connecting wires. It is also difficult to weld the thick wires on the copper foil of the PCB board, and it is easy to fall off after welding, which increases the defective rate of the product.

 实用新型内容 Utility model content

为解决上述问题,本实用新型提供一种电池管理系统用PCB板。 In order to solve the above problems, the utility model provides a PCB board for a battery management system.

本实用新型的技术方案如下:一种电池管理系统用PCB板,包括基板,基板上电流信号输入端设置铜排,铜排与基板上的线路电连接,铜排上开设螺孔,电流信号输入线路通过接线端子固接在螺孔内。 The technical scheme of the utility model is as follows: a PCB board for a battery management system, including a substrate, a copper row is arranged at the input end of the current signal on the substrate, the copper row is electrically connected with the circuit on the substrate, and a screw hole is provided on the copper row to input the current signal The circuit is fixedly connected in the screw hole through the terminal block.

所述基板为铝基板,铝基板上设有绝缘层,绝缘层上覆有铜箔,铜箔上蚀刻有线路。 The substrate is an aluminum substrate, an insulating layer is arranged on the aluminum substrate, copper foil is covered on the insulating layer, and lines are etched on the copper foil.

所述铜排焊接于PCB板铜箔上。 The copper row is welded on the copper foil of the PCB.

与现有技术相比,本实用新型所述PCB板采用铜排实现大电流输入,可根据具体应用环境的需求设计铜排的尺寸,铜排尺寸的不同,可以通过的最大电流就不同,可灵活设计。所述PCB板在铜排上设置螺孔,不但方便输入线路安装,同时可减小输入线路与PCB板的接触电阻,降低发热量,提高了能量利用率。 Compared with the prior art, the PCB board of the utility model uses copper bars to realize large current input, and the size of the copper bars can be designed according to the requirements of the specific application environment. The maximum current that can pass is different depending on the size of the copper bars. Flexible design. The PCB board is provided with screw holes on the copper bar, which not only facilitates the installation of the input line, but also reduces the contact resistance between the input line and the PCB board, reduces heat generation, and improves energy utilization.

附图说明 Description of drawings

    图1是本实用新型所述PCB板结构示意图。     Fig. 1 is a schematic diagram of the PCB structure of the utility model.

具体实施方式 Detailed ways

为了便于本领域技术人员的理解,下面将结合具体实施例及附图对本实用新型作进一步详细描述。 In order to facilitate the understanding of those skilled in the art, the utility model will be further described in detail below in conjunction with specific embodiments and accompanying drawings.

如图1所示,本实施例中,所述 PCB板10上外部电流信号输入端设置铜排20,该铜排沿电流走向方向延伸,接入端端头21处设螺孔22。通常在电池管理系统中,外部的大电流通过很粗的导线输入PCB板10,由于导线较粗,直接焊接在线路板的铜箔上易造成铜箔脱落。本实用新型中通过在铜排20相应位置钻孔并攻螺纹,大电流导线的输入端安装有匹配的接线端子,接线端子外部有螺纹,可以将导线栓紧在铜排的螺孔中,不仅安装方便,而且可以减小接触电阻,减小发热量。 As shown in Figure 1, in this embodiment, the external current signal input terminal on the PCB board 10 is provided with a copper bar 20, the copper bar extends along the current direction, and a screw hole 22 is provided at the terminal 21 of the access end. Usually, in a battery management system, a large external current is input to the PCB board 10 through a very thick wire. Since the wire is relatively thick, direct soldering on the copper foil of the circuit board may easily cause the copper foil to fall off. In the utility model, by drilling and tapping the corresponding position of the copper bar 20, the input end of the high-current wire is equipped with a matching terminal, and the outside of the terminal is threaded, so that the wire can be fastened in the screw hole of the copper bar, not only It is easy to install, and can reduce contact resistance and heat generation.

本实用新型所述PCB板10是采用铝材作为基板,在铝基板上设置绝缘层,绝缘层上覆上铜箔。在需要通过大电流位置处使铜箔裸露,裸露铜箔的形状和铜排20的尺寸相符,再在裸露的铜箔上刷锡膏,然后把铜排焊接在铜箔上。本实施例是在PCB板的电流信号接入端使用铜排将大电流导入,实际应用中在PCB板任何大电流通过处,均可类似的设置铜排。铝板基材可以快速散热,降低大电流电路的温度。 The PCB board 10 of the utility model adopts aluminum material as the base plate, an insulating layer is arranged on the aluminum base plate, and copper foil is covered on the insulating layer. The copper foil is exposed at the position where a large current needs to pass, the shape of the exposed copper foil is consistent with the size of the copper bar 20, and then solder paste is brushed on the exposed copper foil, and then the copper bar is welded on the copper foil. In this embodiment, a copper bar is used at the current signal input end of the PCB board to introduce a large current. In practical applications, a copper bar can be similarly provided at any place where a large current passes through the PCB board. The aluminum plate substrate can quickly dissipate heat and reduce the temperature of high-current circuits.

铜排可以传导大电流,根据电路的需求,制作不同的铜排可以通过不同大小的电流。如在电池管理系统中,所述铜排长度可设置为60-100mm,宽度可设置为10-20mm,高度可设置为10-20mm。采用长×宽×高=100mm×15mm×15mm的导电铜排,可通过最大电流约为300A。 Copper bars can conduct large currents, and different copper bars can pass currents of different sizes according to the needs of the circuit. For example, in the battery management system, the length of the copper bar can be set to 60-100mm, the width can be set to 10-20mm, and the height can be set to 10-20mm. Using a conductive copper bar of length × width × height = 100mm × 15mm × 15mm, the maximum current that can pass is about 300A.

需要说明的是,在未脱离本实用新型构思前提下对其所做的任何微小变化及等同替换,均应属于本实用新型的保护范围。 It should be noted that any minor changes and equivalent replacements made without departing from the concept of the present utility model shall fall within the protection scope of the present utility model.

Claims (4)

1.一种电池管理系统用PCB板,包括基板,其特征在于:基板上电流信号输入端设置铜排,铜排与基板上的线路电连接,铜排上开设螺孔,电流信号输入线路通过接线端子固接在螺孔内。 1. A PCB board for a battery management system, including a base plate, characterized in that: a copper bar is arranged at the input end of the current signal on the base plate, the copper bar is electrically connected to the circuit on the base plate, screw holes are provided on the copper bar, and the current signal input line passes through The connection terminal is fixedly connected in the screw hole. 2.根据权利要求1所述的电池管理系统用PCB板,其特征在于:所述基板为铝基板,铝基板上设有绝缘层,绝缘层上覆有铜箔,铜箔上蚀刻有线路。 2 . The PCB board for a battery management system according to claim 1 , wherein the substrate is an aluminum substrate, an insulating layer is provided on the aluminum substrate, copper foil is covered on the insulating layer, and circuits are etched on the copper foil. 3.根据权利要求2所述的电池管理系统用PCB板,其特征在于: 所述铜排焊接于PCB板铜箔上。 3. The PCB board for battery management system according to claim 2, characterized in that: the copper bars are welded on the copper foil of the PCB board. 4.根据权利要求3所述的电池管理系统用PCB板,其特征在于:所述铜排长度为60-100mm,宽度为10-20mm,高度为10-20mm。 4. The PCB board for a battery management system according to claim 3, wherein the length of the copper bar is 60-100mm, the width is 10-20mm, and the height is 10-20mm.
CN2013204088366U 2013-07-10 2013-07-10 Printed circuit board (PCB) for battery management system Expired - Lifetime CN203327376U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107690255A (en) * 2017-08-28 2018-02-13 郑州云海信息技术有限公司 The copper bar and PCB hybrid power supplies method and electric power-feeding structure of a kind of server
CN114554746A (en) * 2021-12-16 2022-05-27 杭叉集团股份有限公司 Wire harness lead-in type waterproof electrical appliance control box for forklift
US12501541B2 (en) 2022-12-19 2025-12-16 Ioncor Ltd Embedded busbars for load switching

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107690255A (en) * 2017-08-28 2018-02-13 郑州云海信息技术有限公司 The copper bar and PCB hybrid power supplies method and electric power-feeding structure of a kind of server
CN107690255B (en) * 2017-08-28 2020-11-27 苏州浪潮智能科技有限公司 A copper bar and PCB hybrid power supply method and power supply structure for a server
CN114554746A (en) * 2021-12-16 2022-05-27 杭叉集团股份有限公司 Wire harness lead-in type waterproof electrical appliance control box for forklift
US12501541B2 (en) 2022-12-19 2025-12-16 Ioncor Ltd Embedded busbars for load switching

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CX01 Expiry of patent term
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Granted publication date: 20131204