CN203326769U - Motor housing assembly structure - Google Patents
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- CN203326769U CN203326769U CN2013203612833U CN201320361283U CN203326769U CN 203326769 U CN203326769 U CN 203326769U CN 2013203612833 U CN2013203612833 U CN 2013203612833U CN 201320361283 U CN201320361283 U CN 201320361283U CN 203326769 U CN203326769 U CN 203326769U
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- 239000002184 metal Substances 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种马达外壳组装构造,尤指一种可以在不需要工具的情形下,能快速组装马达外壳,也可以快速拆卸外壳进行维修,达到方便组合维修及降低成本的目的。The utility model relates to an assembly structure of a motor casing, in particular to a motor casing that can be quickly assembled without tools, and can also be quickly disassembled for maintenance, so as to achieve the purposes of convenient combination maintenance and cost reduction.
背景技术Background technique
马达的基本构造是由永久磁铁、转轴所构成的转子,以及由电磁线圈所构成的定子所组成,当电磁线圈所构成的定子接收电源而产生磁相变化时,即可驱动转子旋转并通过转轴传动来输出动力。The basic structure of the motor is composed of a permanent magnet, a rotor composed of a rotating shaft, and a stator composed of electromagnetic coils. When the stator composed of electromagnetic coils receives power and produces a magnetic phase change, the rotor can be driven to rotate and pass through the rotating shaft. Transmission to output power.
为了防止转子旋转时受到阻碍,并且尽量减少转子旋转时因摩擦力而损耗其动力,前述转子与定子设置在一筒状外壳内以供防尘,该外壳两端或其中一端具有滚珠轴承以供转子的转轴穿出以输出动力,使转子得以尽量维持最佳的输出效率。In order to prevent the rotor from being hindered when it rotates, and to minimize the loss of power due to friction when the rotor rotates, the aforementioned rotor and stator are arranged in a cylindrical casing for dust-proofing. The two ends or one end of the casing have ball bearings for The shaft of the rotor passes through to output power, so that the rotor can maintain the best output efficiency as much as possible.
如前所述,由于转子是由电磁线圈接收电源产生磁相变化所驱动,而且在转子旋转过程中必须尽量减少动力损耗,而在运作过程中,电磁线圈制作过程的精密度,以及外壳上滚珠轴承令转子位于电磁线圈正中心点的精准度等各种外在因素,在在都会影响转子的输出效率,使马达成品必须经过严格测试,方能确保其品质。As mentioned earlier, since the rotor is driven by the electromagnetic coil receiving power to produce magnetic phase changes, and the power loss must be minimized during the rotation of the rotor, and in the operation process, the precision of the electromagnetic coil manufacturing process and the ball on the shell Various external factors, such as the accuracy of the bearing to position the rotor at the center of the electromagnetic coil, will affect the output efficiency of the rotor, so that the finished motor must undergo strict testing to ensure its quality.
如图1所示,为了方便组装,一般现有的外壳是由一上壳1以及一下壳2所组成,该上壳1及下壳2相对应接合后在内部形成一容置空间以供安装转子与定子,其中,上壳1及下壳2相对应接合边各设有复数组凸耳3,每两相对应凸耳3上设有同轴排列的螺孔4,令螺丝5可锁固于二螺孔4中,使上壳1、下壳2接合边相互密合,避免灰尘或异物进入。若欲对马达进行校正维修,可将螺丝5解除锁固状态,即可拆开外壳进行维修校正。As shown in Figure 1, in order to facilitate assembly, generally the existing shell is composed of an
但每组马达的定子、转子轴心未必能精准地控制在中心点上,让马达运转时容易产生些许震动,长时间运转下,容易将螺丝震动松脱,使上壳、下壳间未能保持密合的状态,影响马达的输出效率。However, the axes of the stator and rotor of each group of motors may not be precisely controlled at the center point, so that the motor is prone to vibration when it is running. After a long time of operation, the screws are easy to vibrate and loosen, so that there is no gap between the upper shell and the lower shell. Maintaining a close state will affect the output efficiency of the motor.
如图2所示,另一种现有的外壳是将上壳1及下壳2相对应的接合边以凸耳3形式冲压或铆合,以期能防止马达运转时产生震动将螺丝震松的缺失,又能省去上壳和下壳螺孔互相对位、以及锁固螺丝的组装步骤,减少制造工时。然而此种方法将上壳、下壳相互结合边冲压或铆合固定后,便无法重复拆开,也不能再对马达定子、转子的中心点位置进行校正,若马达内部的元件损坏,也不能对其进行维修。As shown in Figure 2, another existing casing is to punch or rivet the corresponding joint edges of the
更重要的是,如前所述由于转子和定子会受到各种因素而影响其输出效率,若马达成品在测试后甚至是使用一段时间后,发现有输出效率不如预期时,往往需要拆解外壳来检视其内部构造,方能找出原因以避免其他马达产生类似问题,如需维修时也需要拆解外壳更换内部零件,如此一来,上述凭借螺丝或冲压结合的现有外壳,就明显存在着组装繁琐和拆卸维修不便的困扰,显然有改良的必要。More importantly, as mentioned above, the output efficiency of the rotor and stator will be affected by various factors. If the output efficiency of the finished motor is found to be lower than expected after testing or even after a period of use, it is often necessary to disassemble the casing To check its internal structure, we can find out the cause to avoid similar problems in other motors. If repairs are required, the shell needs to be disassembled to replace the internal parts. In this way, the above-mentioned existing shells that are combined by screws or stamping obviously exist. With the troubles of cumbersome assembly and inconvenient disassembly and maintenance, it is obvious that there is a need for improvement.
有鉴于此,本实用新型设计人乃累积多年相关领域的研究以及实务经验,特实用新型出一种马达外壳组装构造,以解决现有外壳组装繁琐和拆卸维修不便的缺失。In view of this, the designer of this utility model has accumulated many years of research and practical experience in related fields, and specially developed a motor casing assembly structure to solve the lack of cumbersome assembly and inconvenient disassembly and maintenance of the existing casing.
发明内容Contents of the invention
本实用新型的目的在于提供一种马达外壳组装构造,让马达的转子与定子可以在不需要工具的情形下,快速安装于外壳内,安装完成的马达若需要维修、调整时,也可以快速拆卸外壳,以达到快速组合、维修方便、及降低成本的目的。The purpose of this utility model is to provide a motor casing assembly structure, so that the rotor and stator of the motor can be quickly installed in the casing without tools, and the installed motor can also be quickly disassembled when maintenance and adjustment are required. shell, in order to achieve the purpose of rapid assembly, convenient maintenance, and cost reduction.
为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:
一种马达外壳组装构造,至少包含第一壳体、第二壳体以及复数个弹性夹持片,其中,该第一壳体与第二壳体相对应接合后在内部共同组成一容置空间,以供容置转子与定子,其特征在于:An assembly structure for a motor housing, comprising at least a first housing, a second housing, and a plurality of elastic clamping pieces, wherein the first housing and the second housing are joined together to form an accommodating space inside , for accommodating the rotor and the stator, characterized in that:
所述第一壳体与第二壳体接合位置周边分别设有复数个两相对应的定位凹部,以供各所述的弹性夹持片分别夹持于两个定位凹部之间;所述各弹性夹持片本体分别为呈U形的金属片,两端分别为能够扣入卡持于两个定位凹部使第一、第二壳体紧密扣合的钩持部和压扣部,且该压扣部前端具有一向外及向后弯曲而供反向施力以拆卸弹性夹持片的施力部。A plurality of two corresponding positioning recesses are provided on the periphery of the joint position of the first shell and the second shell, so that each of the elastic clamping pieces can be clamped between the two positioning recesses; The body of the elastic clamping piece is a U-shaped metal sheet, and the two ends are respectively a hooking part and a pressing part that can be buckled and held in two positioning recesses to make the first and second shells tightly fastened. The front end of the buckle part has a force applying part bent outward and backward for reverse force to disassemble the elastic clamping piece.
实施时,所述钩持部及压扣部分别为朝向内侧弯曲的弯钩状,且其中压扣部的施力部位于弯钩状压扣部的末端。During implementation, the hooking portion and the pressing portion are respectively in the shape of a hook bent toward the inside, and the force application portion of the pressing portion is located at the end of the hook-shaped pressing portion.
实施时,所述弹性夹持片的钩持部、压扣部及施力部为一金属片一体冲压而成。During implementation, the hooking portion, buckle portion and force application portion of the elastic clamping piece are integrally stamped from a metal sheet.
实施时,所述第一、第二壳体分别为压铸成型而呈相对应接合的圆筒状。During implementation, the first and second shells are respectively die-cast and formed into correspondingly joined cylindrical shapes.
实施时,所述第一、第二壳体其中之一为一具有该容置空间的圆筒,另一壳体为一能盖合封闭该容置空间的盖板。In practice, one of the first and second housings is a cylinder with the accommodating space, and the other housing is a cover plate capable of covering and closing the accommodating space.
实施时,所述第一、第二壳体其中之一为一具有该容置空间的圆管,另一壳体为两片分别盖合于该圆管两端的盖板。During implementation, one of the first and second shells is a round tube with the accommodating space, and the other shell is two cover plates respectively covering the two ends of the round tube.
实施时,所述第一、第二壳体的相对接合边分别设有一向外突出具有厚度的凸环,前述两个定位凹部分别凹设在两个该凸环外侧的壁厚上。During implementation, the opposite joint sides of the first and second shells are respectively provided with a protruding ring with a thickness protruding outward, and the aforementioned two positioning recesses are respectively recessed on the outer wall thickness of the two protruding rings.
实施时,所述定位凹部为设置在第一、第二壳体壁面上两相对应的凹孔,以分别供各弹性夹持片的钩持部和压扣部扣入卡持于该凹孔状的两个定位凹部中。During implementation, the positioning recesses are two corresponding recessed holes arranged on the wall surfaces of the first and second housings, so that the hooking parts and buckle parts of the elastic clamping pieces can be buckled and held in the recessed holes respectively. In the two positioning recesses of the shape.
上述分别呈朝向内侧弯曲的钩持部及压扣部,其弧形曲面可以分别让钩持部及压扣部在无需工具的情形下,快速地扣入卡持于两个定位凹部中而不松脱;而施力部相对于定位凹部呈向外及向后弯曲的型态,当使用者利用一字起或其他片状工具从施力部反向施力,即可先让压扣部脱离对应的定位凹部、再让钩持部脱离对应的定位凹部,进而将第一、第二壳体拆卸,达到快速组装、方便维修的目的。The above-mentioned hooking part and buckle part which are respectively curved towards the inside can be snapped into and held in the two positioning recesses without tools. Loosen; and the force application part is bent outward and backward relative to the positioning concave part. When the user uses a flat tool or other sheet tools to apply force from the force application part in reverse, the buckle part can be released first. The first and second housings are disassembled by breaking away from the corresponding positioning recesses, and then disengaging the hooking portion from the corresponding positioning recesses, so as to achieve the purpose of quick assembly and convenient maintenance.
相较于现有技术,本实用新型在不需要工具的情形下,可将第一、第二壳体紧密扣合快速完成组装,也可以快速拆卸外壳进行维修,解决由螺丝或冲压结合的现有外壳,组装繁琐和拆卸不便的缺失。Compared with the prior art, the utility model can fasten the first and second shells together and quickly complete the assembly without tools, and can also quickly disassemble the shells for maintenance, solving the problem of combining by screws or stamping. There is a lack of casing, which is cumbersome to assemble and inconvenient to disassemble.
附图说明Description of drawings
图1是现有马达外壳以螺丝锁固组装示意图;Figure 1 is a schematic diagram of the assembly of the existing motor casing with screws;
图2是现有马达外壳以冲压结合组装示意图;Figure 2 is a schematic diagram of the assembly of the existing motor housing by stamping;
图3是本实用新型立体外观图;Fig. 3 is a three-dimensional appearance view of the utility model;
图4是本实用新型立体分解图;Fig. 4 is a three-dimensional exploded view of the utility model;
图5是本实用新型的弹性夹持片装设示意图;Fig. 5 is a schematic diagram of installation of the elastic clamping piece of the present invention;
图6是本实用新型外壳的第二实施例;Fig. 6 is the second embodiment of the utility model housing;
图7是本实用新型外壳的第三实施例;Fig. 7 is the third embodiment of the utility model housing;
图8是图6的弹性夹持片装设示意图。FIG. 8 is a schematic diagram of installation of the elastic clamping piece in FIG. 6 .
附图标记说明:10第一壳体;11凸环;20第二壳体;21凸环;30弹性夹持片;31钩持部;32压扣部;33施力部;40定位凹部。Explanation of reference numerals: 10 first shell; 11 protruding ring; 20 second shell; 21 protruding ring; 30 elastic clamping piece; 31 hooking part;
具体实施方式Detailed ways
以下依据本实用新型的技术手段,列举出适于本实用新型的具体实施方式,并配合图式说明如后:Below according to the technical means of the present invention, enumerate and be suitable for the specific embodiment of the present invention, and cooperate drawing description as follows:
如图3至图5所示,本实用新型马达外壳组装构造至少包含第一壳体10、第二壳体20以及复数个弹性夹持片30,其中,该第一壳体10与第二壳体20相对应接合后在内部共同组成一容置空间以供容置转子与定子(图略),且第一壳体10与第二壳体20接合位置周边分别设有复数个两相对应的定位凹部40,以供各弹性夹持片30夹持于两个定位凹部40之间,使第一壳体10与第二壳体20相对应接合后得以固定。As shown in Figures 3 to 5, the assembly structure of the motor housing of the present invention at least includes a
图示中,该弹性夹持片30本体为概呈U形的金属片,两端分别为可以扣入卡持于两个定位凹部40的钩持部31和压扣部32,使第一、第二壳体10、20得凭借其弹性而紧密扣合以快速完成组装,其中压扣部32前端进一步向外及向后弯曲而形成一施力部33,欲拆卸时仅需利用一字起或其他片状工具从施力部33反向施力,即可以让弹性夹持片30脱离两个定位凹部40而将第一、第二壳体10、20拆卸,达成快速组装、方便维修的目的。In the figure, the body of the
如图4所示,本实用新型实施时,第一、第二壳体10、20可以为分别压铸成型而制成相同形状的圆筒状,使第一、第二壳体10、20相对应接合后在内部共同组成一容置空间容置转子与定子。As shown in Figure 4, when the utility model is implemented, the first and
实施时,第一、第二壳体10、20不限于圆筒状,也可如图6所示,第一、第二壳体10、20其中之一为一具有容置空间的圆筒,另一壳体为一能盖合封闭该容置空间的盖板;图示中,第一壳体10为位左侧的盖板,第二壳体20则为右侧具有容置空间的圆筒。During implementation, the first and
或者如图7所示,第一、第二壳体10、20其中之一为一具有容置空间的圆管,另一壳体为两片能密封盖合于圆管两端的盖板;图示中,第二壳体20为一圆管,第一壳体10为两片能密封盖合于圆管两端的盖板;此等具体实施方式都为本实用新型所适用的范围。Or as shown in Figure 7, one of the first and
请再参阅图4、图5,实施时,前述第一、第二壳体10、20的相对接合边分别设有一向外突出具有厚度的凸环11、21,而前述两个定位凹部40可分别凹设在该二凸环11、21外侧的壁厚上,使各弹性夹持片30的钩持部31和压扣部32可以扣入卡持于对应的定位凹部40中,进而使第一、第二壳体10、20被弹性夹持片30紧密扣合快速完成组装;此具体实施方式的优点是二凸环11、21可以在第一、第二壳体10、20制成时一体成型,无需额外加工。Please refer to Fig. 4 and Fig. 5 again. During implementation, the opposite joint edges of the aforementioned first and
图示中,前述弹性夹持片30可以利用一金属片一体冲压成型,凭借金属材质的片状体弯曲后而具有弹性和夹持力,在制造上也属简单而且成本低廉,有利于大量生产制造。实施时,该弹性夹持片30的钩持部31及压扣部32分别为朝向内侧弯曲的弯钩状,且前述施力部33位于呈弯钩状压扣部32的末端并向外及向后弯曲。In the illustration, the aforementioned
上述分别呈朝向内侧弯曲的钩持部31及压扣部32,其弧形曲面可以分别让钩持部31及压扣部32在无需工具的情形下,快速地扣入卡持于两个定位凹部40中而不松脱,以达成快速组装第一、第二壳体10、20的目的。而施力部33相对于定位凹部40呈向外及向后的型态,则方便使用者利用一字起或其他片状工具从施力部33反向施力,即可先让压扣部32脱离对应的定位凹部40、再让钩持部31脱离对应的定位凹部40,而将第一、第二壳体10、20拆卸,达到快速组装、方便维修的目的。The above-mentioned hooking
此外,该两个定位凹部40的具体实施方式也可如图6至图8所示,为复数个分别设置在第一、第二壳体10、20壁面上两相对应的凹孔,以分别供各弹性夹持片30的钩持部31和压扣部32扣入卡持在二呈凹孔状的定位凹部40中,将第一、第二壳体10、20紧密扣合;此凹孔状的定位凹部40具体实施方式仅需在第一、第二壳体上利用简单的切削加工即可完成,同样不会对制造成本造成太大影响。In addition, the specific implementation of the two
以上的实施例说明及图式所示,仅系举例说明本实用新型的较佳实施例,并非以此局限本实用新型。举凡与本实用新型的构造、装置、特征等近似或相雷同者,均应属本实用新型的创设目的及申请专利范围的内,谨此声明。The description of the above embodiments and the illustrations shown in the drawings are only examples to illustrate the preferred embodiments of the present utility model, and are not intended to limit the present utility model. All those that are similar or identical to the structure, device, feature, etc. of the present utility model shall fall within the creation purpose of the utility model and the scope of the patent application, hereby declare.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110138125A (en) * | 2018-02-09 | 2019-08-16 | 建准电机工业股份有限公司 | Motor and its motor shell |
| TWI673939B (en) * | 2018-01-03 | 2019-10-01 | 財團法人工業技術研究院 | Outer rotor type motor and assembling method thereof |
| CN110870174A (en) * | 2017-09-29 | 2020-03-06 | 日本电产伺服有限公司 | Motor with a stator having a stator core |
| CN111277070A (en) * | 2018-12-04 | 2020-06-12 | 佛山市威灵洗涤电机制造有限公司 | Motor and electric pump |
| WO2023197244A1 (en) * | 2022-04-14 | 2023-10-19 | 威刚科技股份有限公司 | Motor and housing kit thereof |
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2013
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| CN110870174A (en) * | 2017-09-29 | 2020-03-06 | 日本电产伺服有限公司 | Motor with a stator having a stator core |
| US11128195B2 (en) | 2017-09-29 | 2021-09-21 | Nidec Servo Corporation | Motor |
| TWI673939B (en) * | 2018-01-03 | 2019-10-01 | 財團法人工業技術研究院 | Outer rotor type motor and assembling method thereof |
| CN110138125A (en) * | 2018-02-09 | 2019-08-16 | 建准电机工业股份有限公司 | Motor and its motor shell |
| CN110138125B (en) * | 2018-02-09 | 2020-08-28 | 建准电机工业股份有限公司 | Motor and motor housing |
| CN111277070A (en) * | 2018-12-04 | 2020-06-12 | 佛山市威灵洗涤电机制造有限公司 | Motor and electric pump |
| CN111277070B (en) * | 2018-12-04 | 2022-05-03 | 佛山市威灵洗涤电机制造有限公司 | Motor and electric pump |
| WO2023197244A1 (en) * | 2022-04-14 | 2023-10-19 | 威刚科技股份有限公司 | Motor and housing kit thereof |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20170621 |
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| CF01 | Termination of patent right due to non-payment of annual fee |