CN203317821U - A steel plate with imitation metal wire drawing effect - Google Patents
A steel plate with imitation metal wire drawing effect Download PDFInfo
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- CN203317821U CN203317821U CN2013202606375U CN201320260637U CN203317821U CN 203317821 U CN203317821 U CN 203317821U CN 2013202606375 U CN2013202606375 U CN 2013202606375U CN 201320260637 U CN201320260637 U CN 201320260637U CN 203317821 U CN203317821 U CN 203317821U
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Abstract
Description
技术领域 technical field
本实用新型涉及钢板技术领域,尤其涉及一种具有仿金属拉丝效果的钢板。 The utility model relates to the technical field of steel plates, in particular to a steel plate with the effect of imitating metal wire drawing.
背景技术 Background technique
目前金属板特别是钢板、铝材的使用越来越广泛,冰箱门板、热水器面板、空调面板、洗衣机等各种家电行业,以及汽车、厨房设备、防盗门板等工业和民用建筑都需要用到。然而,金属板在使用过程中,容易被氧化、腐蚀,因此,需要先进行防腐防锈处理,如喷涂油漆等,但是其防腐防锈能力仍不够强,且油漆容易刮伤和脱落,缩短了金属板的使用寿命且严重影响了金属板的外观。 At present, metal plates, especially steel plates and aluminum materials, are used more and more widely. They are used in various home appliance industries such as refrigerator door panels, water heater panels, air-conditioning panels, washing machines, as well as in industrial and civil buildings such as automobiles, kitchen equipment, and anti-theft door panels. However, the metal plate is easily oxidized and corroded during use. Therefore, it is necessary to carry out anti-corrosion and anti-rust treatment, such as spraying paint, etc., but its anti-corrosion and anti-rust ability is still not strong enough, and the paint is easy to scratch and fall off, shortening the The service life of the metal plate is greatly affected and the appearance of the metal plate is seriously affected.
近年来,在家电行业中逐渐兴起了在金属板的表面贴设膜材,起到防护作用。然而遗憾的是,普通的膜材在防腐防锈的同时也遮盖了金属板特有的金属光泽,失去了金属原有的质感,更难以出现不锈钢效果,大大降低了膜材的装饰效果。因此,目前市场上亟需提供一种既具有防护作用,防止金属氧化,又具有金属拉丝效果的装饰性膜材,美化产品外观,提高产品档次。 In recent years, in the home appliance industry, film materials have gradually emerged on the surface of metal plates to play a protective role. However, it is a pity that ordinary membrane materials can also cover the unique metallic luster of the metal plate while preventing corrosion and rust, losing the original texture of the metal, and it is even more difficult to appear the stainless steel effect, which greatly reduces the decorative effect of the membrane material. Therefore, there is an urgent need in the market to provide a decorative film material that not only has a protective effect, prevents metal oxidation, but also has a metal wire drawing effect, so as to beautify the appearance of the product and improve the product grade.
中国发明专利201110365789.7,发明一种PET-PET仿不锈钢复合钢板,其通过在铝箔层拉丝,再附上PET层,形成仿金属拉丝效果,因铝箔韧性不足,给拉丝工序带来一定的难度,且铝箔价格较高,增加产品的成本。 Chinese invention patent 201110365789.7, invented a PET-PET imitation stainless steel composite steel plate, which is drawn on the aluminum foil layer and then attached to the PET layer to form an imitation metal drawing effect. Due to the lack of toughness of the aluminum foil, it brings certain difficulties to the drawing process, and The higher price of aluminum foil increases the cost of the product.
发明内容 Contents of the invention
本实用新型为克服上述缺陷而提供了一种具有仿金属拉丝效果的钢板,采用的拉丝膜拉丝效果好,制备工艺简单,成本低,既具有具有金属拉丝效果的钢板,且表面防护作用强,不易被氧化,提高产品档次和实用性。 In order to overcome the above defects, the utility model provides a steel plate with imitation metal wire drawing effect. The wire drawing film adopted has good wire drawing effect, simple preparation process and low cost. It not only has the steel plate with metal wire drawing effect, but also has strong surface protection effect. It is not easy to be oxidized, which improves product grade and practicability.
为实现上述目的,本实用新型采用如下的技术方案。 In order to achieve the above object, the utility model adopts the following technical solutions.
一种具有仿金属拉丝效果的钢板,包括钢板本体和仿金属拉丝膜,仿金属拉丝膜包括基膜层,所述基膜层的下表面依次设置有拉丝层、第一电晕层、预涂层、介质层和真空镀铝层,所述基膜层的上表面依次设置有第二电晕层和UV涂层,所述钢板本体包括钢板基层、钢板基层的上表面设有抛光层,抛光层的上表面设有钝化层,所述真空镀铝层与所述钝化层之间设有粘胶层。 A steel plate with the effect of imitating metal wire drawing, comprising a steel plate body and an imitation metal wire drawing film, the imitation metal wire drawing film includes a base film layer, the lower surface of the base film layer is sequentially provided with a wire drawing layer, a first corona layer, a precoat layer, medium layer and vacuum aluminum layer, the upper surface of the base film layer is provided with the second corona layer and UV coating in sequence, the steel plate body includes the steel plate base, the upper surface of the steel plate base is provided with a polishing layer, and the polishing A passivation layer is provided on the upper surface of the layer, and an adhesive layer is provided between the vacuum aluminum plating layer and the passivation layer.
其中,所述真空镀铝层的下表面设置有保护层,所述粘胶层设于所述钝化层与所述保护层之间。 Wherein, a protective layer is provided on the lower surface of the vacuum aluminum plating layer, and the adhesive layer is provided between the passivation layer and the protective layer.
其中,所述UV涂层和所述第二电晕层之间设置有装饰图案层。 Wherein, a decorative pattern layer is arranged between the UV coating and the second corona layer.
其中,所述基膜层的厚度为18~250μm。 Wherein, the thickness of the base film layer is 18-250 μm.
其中,所述预涂层的厚度为0.1~2.5μm。 Wherein, the thickness of the pre-coat layer is 0.1-2.5 μm.
其中,所述介质层、所述保护层和所述UV涂层的厚度均为1~4μm。 Wherein, the thicknesses of the dielectric layer, the protective layer and the UV coating are all 1-4 μm.
本实用新型的有益效果为:在钢板上复合一层具有仿金属拉丝膜,在使用上能够体现钢板坚硬、具有质感的性能,钢板的上层附上仿金属拉丝膜,防止钢板被腐蚀,而且仿金属拉丝膜具有金属的拉丝纹路和光泽,能够较好地体现复合后钢板的档次,并且本拉丝膜拉丝效果好,工艺简单,制造成本低,能够广泛应用于冰箱、洗衣机、橱柜等家用电器的面板,并且具有向汽车行业,地铁行业发展的前景。 The beneficial effects of the utility model are as follows: a layer of imitation metal wire drawing film is compounded on the steel plate, which can reflect the hard and textured performance of the steel plate in use, and the upper layer of the steel plate is attached with an imitation metal wire drawing film to prevent the steel plate from being corroded The metal wire drawing film has metal wire drawing texture and luster, which can better reflect the grade of the composite steel plate, and the wire drawing film has good wire drawing effect, simple process and low manufacturing cost, and can be widely used in refrigerators, washing machines, cabinets and other household appliances. panel, and has the prospect of developing into the automobile industry and the subway industry.
附图说明 Description of drawings
用附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制。 The utility model is further described with accompanying drawings, but the embodiment in the accompanying drawings does not constitute any limitation to the utility model.
图1是本实用新型一种具有仿金属拉丝效果的钢板的结构示意图。 Fig. 1 is a structural schematic diagram of a steel plate with imitation metal wire drawing effect according to the present invention.
附图标记包括有: Reference signs include:
1——基膜层 2——拉丝层 1——Base film layer 2——Brushed layer
31——第一电晕层 32——第二电晕层
31——The
4——预涂层 5——介质层 4——Pre-coating 5——Dielectric layer
6——真空镀铝层 7——UV涂层
6——
8——保护层 9——粘胶层
8——
10——钝化层 11——抛光层
10——
12——钢板基层。 12——Steel plate base.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,这是本实用新型的较佳实施例。 Below in conjunction with accompanying drawing and embodiment the utility model is described further, and this is the preferred embodiment of the utility model.
如图1所示,本实用新型关于一种具有仿金属拉丝效果的钢板,包括钢板本体和仿金属拉丝膜,仿金属拉丝膜包括基膜层1,所述基膜层1的下表面依次设置有拉丝层2、第一电晕层31、预涂层4、介质层5和真空镀铝层6,所述基膜层1的上表面依次设置有第二电晕层32和UV涂层7。所述真空镀铝层6的下表面设置有保护层8,所述钢板本体包括钢板基层12、钢板基层12的上表面设有抛光层11,抛光层11的上表面设有钝化层10,所述真空镀铝层6与所述钝化层10之间设有粘胶层9。
As shown in Figure 1, the utility model relates to a steel plate with imitation metal wire drawing effect, including a steel plate body and an imitation metal wire drawing film, and the imitation metal wire drawing film includes a base film layer 1, and the lower surface of the base film layer 1 is sequentially arranged There is a drawing layer 2, a
本实施例的基膜层1是环保、耐高温且不易变形的膜材料,如PET薄膜。生产加工时,对基膜层1的下表面进行仿金属的拉丝处理形成拉丝层2,使基膜层1形成仿金属的拉丝纹路,提高基膜层1拉丝后的表面的附着力;在基膜层1的上、下两表面分别进行电晕处理形成第二电晕层32和第一电晕层31,提高了基膜表面达因系数,增强了基膜表面的附着力;在经表面拉丝的基膜层1一面电晕后,在该表面上通过甲基丙烯酸甲脂涂料进行网辊涂布,并烘烤形成预涂层4,通过甲基丙烯酸甲脂涂料的酸性特点破坏基膜层1表面,增强基膜层1表面的附着力;在预涂层4上通过丙烯酸涂料进行网辊涂布,并烘烤形成介质层5,有利于提高基膜层1与真空镀铝层6间连接的牢度;在介质层5上通过镀铝机进行真空镀铝形成真空镀铝层6,确保基膜层1的表面形成金属效果,产品金属感强,感观效果好;在真空镀铝层6上通过聚氨脂涂料进行网辊涂布,并烘烤形成保护层8,保证真空镀铝层6不被氧化,从而保证产品的观感效果;在基膜层1无表面拉丝一面通过UV光油、UV消光剂和油性颜料配置后的具有颜色且半透明的UV涂料进行网辊涂布,并以UV灯紫外线进行光固化照射,形成UV涂层7;在UV涂料中添加不同颜色的油性颜料,以形成相应颜色的UV涂层7,做成成品后,因UV涂层7的不同颜色可体现出相应颜色的、从哑光、半哑光、七分哑光到高光等等不同光泽度效果的拉丝膜,使得产品颜色更为多样化,同时可增强产品本身的抗刮性能和耐腐蚀性能。本实用新型既具有防护作用,防止金属氧化,又具有金属拉丝效果的装饰性作用,能美化产品外观,提高产品档次和产品附加值。
The base film layer 1 of this embodiment is an environmentally friendly, high temperature resistant and non-deformable film material, such as a PET film. During production and processing, the lower surface of the base film layer 1 is subjected to metal-like wire-drawing treatment to form a wire-drawing layer 2, so that the base film layer 1 forms a metal-like wire-drawing texture to improve the adhesion of the surface of the base film layer 1 after wire-drawing; The upper and lower surfaces of the film layer 1 are corona-treated respectively to form the
其中,半透明状态是指可以让拉丝纹及金属效果可以呈现在拉丝膜成品上,不能完全遮盖,否则就没有了仿金属的效果。 Among them, the translucent state means that the drawing pattern and metal effect can be presented on the finished drawing film, and it cannot be completely covered, otherwise there will be no imitation metal effect.
本实施例的UV涂层7和所述第二电晕层之间设置有装饰图案层。生产加工时,生产厂商可根据用户的需要在UV涂层7的上表面印刷各种形状、纹路等装饰性图案,有利于提升仿金属拉丝膜的装饰性效果,进一步提高产品的附加值,提高产品经济价值。
A decorative pattern layer is arranged between the
本实施例的基膜层1的厚度为18~250μm。所述预涂层4的厚度为0.1~2.5μm。所述介质层5和所述保护层8的厚度均为1~4μm。所述UV涂层7的厚度为1~4μm。本实用新型的仿金属拉丝膜的厚度适中,使用时,生产厂商可根据拉丝膜应用的行业的要求,合理选择合适厚度的基膜层1,合理调整预涂层4、介质层5、保护层8、UV涂层7等的厚度,满足不同消费者的需求,实用性强,应用范围广。
The thickness of the base film layer 1 in this embodiment is 18-250 μm. The thickness of the
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
Claims (6)
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| CN2013202606375U CN203317821U (en) | 2013-05-14 | 2013-05-14 | A steel plate with imitation metal wire drawing effect |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107399177A (en) * | 2016-05-19 | 2017-11-28 | 嘉兴艾森压烫科技有限公司 | One kind reversion wire drawing blocking film and preparation method thereof |
| CN112575951A (en) * | 2019-09-28 | 2021-03-30 | 江苏君安新材料科技有限公司 | Splicing type corrugated precoated steel plate |
-
2013
- 2013-05-14 CN CN2013202606375U patent/CN203317821U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107399177A (en) * | 2016-05-19 | 2017-11-28 | 嘉兴艾森压烫科技有限公司 | One kind reversion wire drawing blocking film and preparation method thereof |
| CN112575951A (en) * | 2019-09-28 | 2021-03-30 | 江苏君安新材料科技有限公司 | Splicing type corrugated precoated steel plate |
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Effective date of registration: 20151112 Address after: 523000, Guangdong, Dongguan Province, Dongguan Town, Hunan Province, Deng Ting photoelectric film technology Co., Ltd. Patentee after: Dongguan Guoding Optical Membrane Technology Co., Ltd. Address before: Four, building 01, building 523000, new building, science and technology Avenue, new base community, Nancheng District, Guangdong, Dongguan Patentee before: Dongguan Steel Wire Optoelectronic Technology Co., Ltd. |
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Granted publication date: 20131204 Termination date: 20170514 |
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| CF01 | Termination of patent right due to non-payment of annual fee |