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CN203304930U - Machining tool for cylindrical thin-walled parts with flanges - Google Patents

Machining tool for cylindrical thin-walled parts with flanges Download PDF

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Publication number
CN203304930U
CN203304930U CN2013203485005U CN201320348500U CN203304930U CN 203304930 U CN203304930 U CN 203304930U CN 2013203485005 U CN2013203485005 U CN 2013203485005U CN 201320348500 U CN201320348500 U CN 201320348500U CN 203304930 U CN203304930 U CN 203304930U
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China
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hole
base
threaded hole
end cover
guide post
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Expired - Fee Related
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CN2013203485005U
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Chinese (zh)
Inventor
杨余明
刘梅芳
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CRRC Qishuyan Institute Co Ltd
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CRRC Qishuyan Institute Co Ltd
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Abstract

The utility model discloses a machining tool for cylindrical thin-walled parts with flanges in the machining field. The machining tool comprises a base and an end cover, wherein the base is provided with a middle hole, a jack catch clamping face and a baffle shoulder are arranged at one end of the base while an outer thread is arranged at the other end of the base, and the other end of the base is provided with an installation workpiece counter bore. A first pressing face is arranged at the bottom of the installation workpiece counter bore, and a cutter relieving hole is connected to the bottom of the installation workpiece counter bore and is communicated with the middle hole. The end cover is provided with a threaded hole and a through hole with the diameter smaller than that of the threaded hole. The threaded hole is communicated with the through hole. A second pressing face is arranged at the bottom of the threaded hole, and the threaded hole of the end cover is in threaded match with the outer thread of the base. The machining tool disclosed by the utility model is simple in structure, small in machining deformation and high in production efficiency.

Description

一种薄壁带法兰的筒形零件加工工装A thin-wall cylindrical part processing tool with flange

技术领域 technical field

本实用新型涉及一种机械加工中的带法兰的筒形零件加工装置,尤其是有关有色金属薄壁类筒体的加工装置。 The utility model relates to a processing device for cylindrical parts with flanges in mechanical processing, in particular to a processing device for non-ferrous metal thin-walled cylindrical bodies.

背景技术 Background technique

薄壁零件的加工始终是国内外机加工行业的一个难点所在,虽然采用分段加工和工装强化等手段,可以实现对一些材质比较硬的铁质零件的加工,但是,对于质地柔软、加工很容易变形的导柱铜套等薄壁类筒形有色金属零件来说,由于导柱铜套所使用的铜材料硬度只有85HBW左右,而导柱铜套的壁很薄,直接使用卡爪装夹很容易变形,而导柱铜套作为捣固装置中用于导柱导向的套类零件,对内外圆尺寸,内外圆的同轴度以及孔轴线与端面的垂直度都有较高的要求,因此,目前尚无简单、高效的加工手段。 The processing of thin-walled parts has always been a difficult point in the machining industry at home and abroad. Although it is possible to process some iron parts with relatively hard materials by means of segmental processing and tooling strengthening, but for soft textures and difficult processing For thin-walled cylindrical non-ferrous metal parts such as guide post copper sleeves that are easily deformed, since the hardness of the copper material used in the guide post copper sleeve is only about 85HBW, and the wall of the guide post copper sleeve is very thin, it is directly clamped by claws It is easy to deform, and the guide post copper sleeve is used as a sleeve part for guide post guidance in the tamping device. It has high requirements for the size of the inner and outer circles, the coaxiality of the inner and outer circles, and the perpendicularity between the hole axis and the end surface. Therefore, there is no simple and efficient processing method at present.

发明内容 Contents of the invention

本实用新型的目的是提供一种结构简单,加工变形小,生产效率高的薄壁带法兰的筒形零件加工工装。 The purpose of the utility model is to provide a thin-walled flanged cylindrical part processing tool with simple structure, small processing deformation and high production efficiency.

实现上述目的所采用的技术方案为:一种薄壁带法兰的筒形零件加工工装,包括底座和端盖,所述底座具有中孔,底座的一端具有卡爪夹持面和挡肩,另一端具有外螺纹,且开有安装工件沉孔,安装工件沉孔的底部具有第一压紧面,安装工件沉孔的底部连接有让刀孔,让刀孔还与中孔连通,所述端盖具有螺纹孔和直径小于螺纹孔的通孔,螺纹孔与通孔连通,螺纹孔的底部具有第二压紧面,所述端盖的螺纹孔与所述底座的外螺纹螺纹配合。 The technical solution adopted to achieve the above purpose is: a thin-walled cylindrical part processing tool with a flange, including a base and an end cover, the base has a middle hole, and one end of the base has a claw clamping surface and a shoulder, The other end has an external thread and is provided with a counterbore for installing the workpiece. The bottom of the counterbore for installing the workpiece has a first pressing surface. The end cap has a threaded hole and a through hole with a diameter smaller than the threaded hole. The threaded hole communicates with the through hole. The bottom of the threaded hole has a second pressing surface. The threaded hole of the end cap is threaded with the external thread of the base.

所述端盖的外周开有四个卡槽。 Four card slots are formed on the outer periphery of the end cap.

使用时,底座上卡爪夹持面装夹到机床上,同时挡肩与卡爪端面紧密贴合。底座固定到机床上之后,将被加工的导柱铜套放到底座上的安装工件沉孔中,其中安装工件沉孔的深度应小于导柱铜套底部法兰的厚度,同时还需保证该安装工件沉孔的直径比导柱铜套底部法兰的外径要略大,以便于导柱铜套的装拆和定位。让刀孔的主要作用是用于导柱铜套加工时的容屑和排屑,同时保证加工时车刀能够加工到整个导柱铜套内表面,不致产生撞刀;底座上的中孔主要起接通作用,使得内外气流相通。将导柱铜套放到底座上之后,再将端盖安装到底座上。端盖的内螺纹孔与所述底座的外螺纹配合。使端盖的第二压紧面与导柱铜套一端面贴合,将导柱铜套另一端面与底座的第一压紧面压紧,从而实现对导柱铜套的装夹。 When in use, the clamping surface of the claw on the base is clamped to the machine tool, and at the same time, the shoulder is closely attached to the end surface of the claw. After the base is fixed on the machine tool, place the processed guide post copper bushing into the counterbore of the installation workpiece on the base. The depth of the counterbore of the installation workpiece should be smaller than the thickness of the bottom flange of the guide post copper bushing. The diameter of the counterbore of the installation workpiece is slightly larger than the outer diameter of the bottom flange of the guide post copper sleeve, so as to facilitate the assembly, disassembly and positioning of the guide post copper sleeve. The main function of the tool hole is to hold and remove chips during the processing of the copper sleeve of the guide post, and at the same time ensure that the turning tool can be processed to the entire inner surface of the copper sleeve of the guide post during processing without collision; the middle hole on the base is mainly It plays the role of connecting, so that the internal and external air flow communicates. After putting the copper sleeve of the guide post on the base, install the end cover on the base. The inner threaded hole of the end cover is matched with the outer thread of the base. The second pressing surface of the end cover is attached to one end surface of the copper sleeve of the guide post, and the other end surface of the copper sleeve of the guide post is pressed against the first pressing surface of the base, thereby realizing the clamping of the copper sleeve of the guide post.

 技术效果: Technical effect:

1、通过底座与机床的连接,克服了导柱铜套直接装夹时受到的径向力而造成铜套容易变形、无法保证精加工尺寸的缺陷,本实用新型能够满足导柱铜套的表面粗糙度及尺寸精度要求。 1. Through the connection between the base and the machine tool, it overcomes the defects that the copper sleeve is easily deformed due to the radial force received when the copper sleeve of the guide post is directly clamped, and the finishing size cannot be guaranteed. The utility model can meet the surface requirements of the copper sleeve of the guide post. Roughness and dimensional accuracy requirements.

2、通过端盖与底座的连接,转变了导柱铜套传统的装夹方式,将直接装夹时的径向力转变为轴向力,减少了导柱铜套的装夹变形,同时也在一定程度上提高了导柱铜套的刚性; 2. Through the connection between the end cover and the base, the traditional clamping method of the copper sleeve of the guide post is changed, and the radial force during direct clamping is transformed into an axial force, which reduces the clamping deformation of the copper sleeve of the guide post, and also To a certain extent, the rigidity of the copper sleeve of the guide post is improved;

3、结构简单,装拆方便,生产效率高。 3. Simple structure, convenient assembly and disassembly, high production efficiency.

附图说明 Description of drawings

以下结合附图给出的实施例对本实用新型作进一步详细的说明。 Below in conjunction with the embodiment that accompanying drawing provides, the utility model is described in further detail.

图1 是本实用新型的薄壁类带法兰的有色金属筒形零件加工工装在加工导柱铜套时的结构示意图; Fig. 1 is the structural representation of the thin-walled non-ferrous metal cylindrical part processing tool with flange of the utility model when processing the guide post copper sleeve;

图2是图1中的底座的结构示意图; Fig. 2 is a schematic structural view of the base in Fig. 1;

图3是图1中的端盖的结构示意图; Fig. 3 is a schematic structural view of the end cap in Fig. 1;

图4图3的右视图。 Figure 4. Right side view of Figure 3.

具体实施方式 Detailed ways

如图1、2、3、4所示,一种薄壁带法兰的筒形零件加工工装,包括底座1和端盖2,所述底座1具有中孔1-1,底座1的一端具有卡爪夹持面1-2和挡肩1-3,另一端具有外螺纹1-4,且开有安装工件沉孔1-5,安装工件沉孔1-5的底部具有第一压紧面1-6,安装工件沉孔1-5的底部连接有让刀孔1-7,让刀孔1-7还与中孔1-1连通,所述端盖2具有螺纹孔2-1和直径小于螺纹孔2-1的通孔2-2,螺纹孔2-1与通孔2-2连通,螺纹孔2-1的底部具有第二压紧面2-3,所述端盖2的螺纹孔2-1与所述底座1的外螺纹1-4螺纹配合。 As shown in Figures 1, 2, 3, and 4, a thin-walled cylindrical part processing tool with a flange includes a base 1 and an end cover 2, the base 1 has a middle hole 1-1, and one end of the base 1 has a The jaw clamping surface 1-2 and the shoulder 1-3, the other end has an external thread 1-4, and is provided with a mounting workpiece counterbore 1-5, and the bottom of the mounting workpiece counterbore 1-5 has a first pressing surface 1-6, the bottom of the mounting workpiece counterbore 1-5 is connected with a knife hole 1-7, and the knife hole 1-7 is also communicated with the middle hole 1-1, and the end cover 2 has a threaded hole 2-1 and a diameter The through hole 2-2 smaller than the threaded hole 2-1, the threaded hole 2-1 communicates with the through hole 2-2, the bottom of the threaded hole 2-1 has a second pressing surface 2-3, the thread of the end cover 2 The hole 2-1 is threadedly engaged with the external thread 1-4 of the base 1 .

如图3、4所示,为了便于端盖的拧紧和松开,所述端盖2的外周开有四个卡槽2-4。 As shown in Figures 3 and 4, in order to facilitate the tightening and loosening of the end cap, the outer periphery of the end cap 2 is provided with four locking slots 2-4.

如图1、2、3、4所示,在每一批次的导柱铜套3(工件)加工时,将底座1的卡爪夹持面1-2装夹到机床卡爪上之后,需要对底座1的与导柱铜套3的外径相配合的安装工件沉孔1-5进行找正,确保本实用新型在加工时的圆周和端面跳动在0.01mm以下。底座1上的中孔1-1主要起接通作用,使得内外气流相通。将导柱铜套3放到底座1上之后,再将端盖2安装到底座1上,端盖2的内螺纹孔2-1与底座1的外螺纹1-4螺纹配合,使端盖的第二压紧面2-3与导柱铜套一端面贴合,将导柱铜套3另一端面与底座1的第一压紧面1-6压紧,要保证端盖2压紧,否则加工尺寸精度无法保证,从而实现对导柱铜套3的装夹。加工完成后,通过扳手拧端盖2的四个卡槽2-4,使端盖2松开,将导柱铜套3取下。 As shown in Figures 1, 2, 3, and 4, when processing each batch of guide post copper sleeves 3 (workpieces), after clamping the clamping surface 1-2 of the jaws of the base 1 to the jaws of the machine tool, It is necessary to align the counterbore 1-5 of the mounting workpiece of the base 1 matched with the outer diameter of the guide post copper sleeve 3 to ensure that the circumference and end runout of the utility model during processing are below 0.01 mm. The middle hole 1-1 on the base 1 is mainly used for connection, so that the internal and external air flow communicates. After putting the guide post copper sleeve 3 on the base 1, install the end cover 2 on the base 1. The internal thread hole 2-1 of the end cover 2 is threaded with the external thread 1-4 of the base 1, so that the end cover The second pressing surface 2-3 is attached to one end surface of the guide post copper sleeve, and the other end surface of the guide post copper sleeve 3 is pressed against the first pressing surface 1-6 of the base 1 to ensure that the end cover 2 is pressed tightly. Otherwise, the machining dimensional accuracy cannot be guaranteed, so that the clamping of the copper sleeve 3 of the guide post can be realized. After the processing is completed, screw the four slots 2-4 of the end cover 2 with a wrench to loosen the end cover 2 and remove the copper sleeve 3 of the guide post.

Claims (2)

1.一种薄壁带法兰的筒形零件加工工装,其特征在于: 1. A thin-walled cylindrical part processing tool with a flange, characterized in that: a、包括底座(1)和端盖(2), a. Including base (1) and end cap (2), b、所述底座(1)具有中孔(1-1),底座(1)的一端具有卡爪夹持面(1-2)和挡肩(1-3),另一端具有外螺纹(1-4),且开有安装工件沉孔(1-5),安装工件沉孔(1-5)的底部具有第一压紧面(1-6),安装工件沉孔(1-5)的底部连接有让刀孔(1-7),让刀孔(1-7)还与中孔(1-1)连通, b. The base (1) has a middle hole (1-1), one end of the base (1) has a claw clamping surface (1-2) and a shoulder (1-3), and the other end has an external thread (1 -4), and has a counterbore (1-5) for the installation workpiece, the bottom of the counterbore (1-5) has a first pressing surface (1-6), and the counterbore (1-5) The bottom is connected with the knife hole (1-7), and the knife hole (1-7) is also connected with the middle hole (1-1). c、所述端盖(2)具有螺纹孔(2-1)和直径小于螺纹孔(2-1)的通孔(2-2),螺纹孔(2-1)与通孔(2-2)连通,螺纹孔(2-1)的底部具有第二压紧面(2-3), c. The end cover (2) has a threaded hole (2-1) and a through hole (2-2) with a diameter smaller than the threaded hole (2-1), and the threaded hole (2-1) and the through hole (2-2 ) connected, the bottom of the threaded hole (2-1) has a second pressing surface (2-3), d、所述端盖(2)的螺纹孔(2-1)与所述底座(1)的外螺纹(1-4)螺纹配合。 d. The threaded hole (2-1) of the end cover (2) is threadedly matched with the external thread (1-4) of the base (1). 2. 根据权利要求1所述的薄壁带法兰的筒形零件加工工装,其特征在于:所述端盖(2)的外周开有四个卡槽(2-4)。 2. The processing tool for thin-walled cylindrical parts with flanges according to claim 1, characterized in that: the outer circumference of the end cover (2) is provided with four slots (2-4).
CN2013203485005U 2013-06-18 2013-06-18 Machining tool for cylindrical thin-walled parts with flanges Expired - Fee Related CN203304930U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105196092A (en) * 2015-10-23 2015-12-30 中核(天津)科技发展有限公司 Clamping and fixing device for thin-walled cylindrical part
CN110948061A (en) * 2019-12-31 2020-04-03 索特传动设备有限公司 Fixtures with flanged face members
CN112496421A (en) * 2020-12-08 2021-03-16 湖北三江航天险峰电子信息有限公司 Method and device for matching, processing and converting appearance of threaded connecting piece
CN112894406A (en) * 2021-01-25 2021-06-04 中国航发贵州黎阳航空动力有限公司 Tool for machining thin-wall support ring of aero-engine
CN114686646A (en) * 2022-04-18 2022-07-01 宜昌船舶柴油机有限公司 Solid solution heat treatment device and method for large thin-wall stainless steel structural member

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105196092A (en) * 2015-10-23 2015-12-30 中核(天津)科技发展有限公司 Clamping and fixing device for thin-walled cylindrical part
CN110948061A (en) * 2019-12-31 2020-04-03 索特传动设备有限公司 Fixtures with flanged face members
CN110948061B (en) * 2019-12-31 2024-10-29 索特传动设备有限公司 Fixing device with flange surface component
CN112496421A (en) * 2020-12-08 2021-03-16 湖北三江航天险峰电子信息有限公司 Method and device for matching, processing and converting appearance of threaded connecting piece
CN112894406A (en) * 2021-01-25 2021-06-04 中国航发贵州黎阳航空动力有限公司 Tool for machining thin-wall support ring of aero-engine
CN114686646A (en) * 2022-04-18 2022-07-01 宜昌船舶柴油机有限公司 Solid solution heat treatment device and method for large thin-wall stainless steel structural member
CN114686646B (en) * 2022-04-18 2024-02-06 宜昌船舶柴油机有限公司 Solution heat treatment device and method for large thin-wall stainless steel structural part

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Granted publication date: 20131127

Termination date: 20170618