CN203286269U - Air storage tank of air compressor - Google Patents
Air storage tank of air compressor Download PDFInfo
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- CN203286269U CN203286269U CN2013203615460U CN201320361546U CN203286269U CN 203286269 U CN203286269 U CN 203286269U CN 2013203615460 U CN2013203615460 U CN 2013203615460U CN 201320361546 U CN201320361546 U CN 201320361546U CN 203286269 U CN203286269 U CN 203286269U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000919 ceramic Substances 0.000 claims abstract description 8
- 230000001681 protective effect Effects 0.000 claims abstract description 7
- 239000010865 sewage Substances 0.000 claims abstract description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 238000004017 vitrification Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
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Abstract
本实用新型涉及压力容器技术领域,尤其涉及一种空压机储气罐,包括罐体,罐体通过法兰连接有上封头和下封头,罐体具有一储气腔,下封头的底部设有排污阀,下封头的外壁上设有支座;储气腔内设有脱水器,脱水器包括具有锥形底面的圆柱筒体,下封头内壁上设有与圆柱筒体固定连接的固定支架,罐体上设有一伸入储气腔且沿圆柱筒体的切向连接于圆柱筒体上的进气管,圆柱筒体的顶面设有导气管,圆柱筒体的锥形底面的底部连接出水管,出水管与排污阀连接;罐体内壁上附有一层陶瓷保护膜,罐体上设有一出气管。本实用新型便于安装和拆卸,储气罐内固定安装有脱水器,在罐体内对压缩气体进行除湿,增强罐体强度和耐腐蚀性能,具有极高的安全性。
The utility model relates to the technical field of pressure vessels, in particular to an air compressor gas storage tank, comprising a tank body, the tank body is connected with an upper seal head and a lower seal head through a flange, the tank body has a gas storage chamber, and the lower seal head There is a drain valve at the bottom of the bottom, and a support is provided on the outer wall of the lower head; a dehydrator is provided in the air storage chamber, and the dehydrator includes a cylindrical cylinder with a conical bottom surface, and a cylindrical cylinder is provided on the inner wall of the lower head. A fixed bracket for fixed connection, the tank body is provided with an air intake pipe extending into the air storage chamber and connected to the cylinder body along the tangential direction of the cylinder body, the top surface of the cylinder body is provided with an air guide tube, and the cone of the cylinder body The bottom of the shaped bottom surface is connected to the water outlet pipe, and the water outlet pipe is connected to the sewage valve; a layer of ceramic protective film is attached on the inner wall of the tank, and an air outlet pipe is arranged on the tank body. The utility model is convenient for installation and disassembly, and a dehydrator is fixedly installed in the gas storage tank, which dehumidifies the compressed gas in the tank body, enhances the strength and corrosion resistance of the tank body, and has extremely high safety.
Description
技术领域technical field
本实用新型涉及压力容器技术领域,尤其涉及一种空压机储气罐。The utility model relates to the technical field of pressure vessels, in particular to an air compressor gas storage tank.
背景技术Background technique
空压机储气罐,又名压缩空气储存罐,是一种专门用于储存压缩空气的压力容器,主要与空压机、冷冻式干燥机和过滤器等设备配套使用,组成工业生产上的动力源—压缩空气站。Air compressor air storage tank, also known as compressed air storage tank, is a pressure vessel specially used to store compressed air. Power source - compressed air station.
空压机储气罐是气源系统中一个重要设备,设置储气罐通常有以下几个目的:(1)储存气量,一方面解决系统内短时间里可能出现的用气量的矛盾,另一方面可在空压机出现故障或其它突发性事件(如停电)时做临时急用;(2)消除或减弱空压机输出气流的脉动,稳定气源压力,保证输出气流连续平稳;(3)提供一个较稳定的系统容量及压力,延长空压机“启动—停止”或“加载—卸载”的循环周期,减少电器设备和阀门的切换频度。The air compressor air storage tank is an important equipment in the air source system. The purpose of setting up the air storage tank is as follows: (1) to store air volume, on the one hand, to solve the contradiction of air consumption that may occur in the system in a short period of time, on the other hand On the one hand, it can be used temporarily when the air compressor fails or other emergencies (such as power failure); (2) Eliminate or weaken the pulsation of the air compressor output airflow, stabilize the air source pressure, and ensure the continuous and stable output airflow; (3) ) to provide a more stable system capacity and pressure, prolong the "start-stop" or "load-unload" cycle of the air compressor, and reduce the switching frequency of electrical equipment and valves.
众所周知,空气中含有水分,使用空压机对空气进行压缩后,空气中的水分会产生聚集效应,形成水滴甚至积水。空压机产生的压缩空气供各种设备使用,带有水分的空气会影响设备寿命,因此需要对压缩空气进行除湿操作。现有的压缩空气供气系统,一般是在空压机后设置一个冷干机对压缩空气进行除湿,经过冷干机除湿后的压缩空气存储在储气罐中,供后续设备使用。这种除湿的设备能耗大,而且结构复杂,容易发生故障。As we all know, the air contains moisture. After the air is compressed by an air compressor, the moisture in the air will have an aggregation effect, forming water droplets or even stagnant water. The compressed air produced by the air compressor is used by various equipment, and the air with moisture will affect the life of the equipment, so it is necessary to dehumidify the compressed air. In the existing compressed air supply system, a cold dryer is generally installed behind the air compressor to dehumidify the compressed air, and the compressed air dehumidified by the cold dryer is stored in an air storage tank for use by subsequent equipment. This kind of dehumidification equipment consumes a lot of energy, and has a complex structure, which is prone to failure.
实用新型内容Utility model content
本实用新型的目的在于提供一种空压机储气罐,旨在解决现有技术中空压机储气罐需要专门的冷干机进行除湿的技术问题。The purpose of the utility model is to provide an air compressor air storage tank, aiming at solving the technical problem that the air compressor air storage tank needs a special cold dryer for dehumidification in the prior art.
本实用新型是这样实现的,空压机储气罐,包括罐体,所述罐体上端通过法兰连接有上封头,所述罐体下端通过法兰连接有下封头,所述罐体具有一储气腔,所述下封头的底部设有排污阀,所述下封头的外壁上设有支座;所述储气腔内设有脱水器,所述脱水器包括具有锥形底面的圆柱筒体,所述下封头内壁上设有固定支架,所述固定支架与圆柱筒体固定连接,所述罐体上设有一伸入所述储气腔且沿所述圆柱筒体的切向连接于所述圆柱筒体上的进气管,所述圆柱筒体的顶面设有连通所述圆柱筒体与所述储气腔的导气管,所述圆柱筒体的锥形底面的底部连接出水管,所述出水管与排污阀连接;所述罐体内壁上附有一层陶瓷保护膜,所述罐体上设有一出气管。The utility model is realized in this way, the air compressor gas storage tank includes a tank body, the upper end of the tank body is connected with an upper head through a flange, the lower end of the tank body is connected with a lower head through a flange, and the tank body The body has an air storage chamber, the bottom of the lower head is provided with a drain valve, the outer wall of the lower head is provided with a support; the air storage chamber is provided with a dehydrator, and the dehydrator includes a cone A cylindrical body with a shaped bottom surface, a fixed bracket is provided on the inner wall of the lower head, and the fixed bracket is fixedly connected with the cylindrical body. tangentially connected to the air inlet pipe on the cylindrical body, the top surface of the cylindrical body is provided with an air duct connecting the cylindrical body and the air storage chamber, and the tapered shape of the cylindrical body The bottom of the bottom surface is connected to a water outlet pipe, and the water outlet pipe is connected to a sewage valve; a layer of ceramic protective film is attached to the inner wall of the tank, and an air outlet pipe is provided on the tank body.
作为一种改进,所述罐体外壁上设有加强筋。As an improvement, reinforcing ribs are provided on the outer wall of the tank.
作为进一步地改进,所述上封头的顶部设有安全阀,所述上封头上设有压力传感器,所述压力传感器连接一声音报警装置。As a further improvement, a safety valve is provided on the top of the upper head, and a pressure sensor is provided on the upper head, and the pressure sensor is connected to an audible alarm device.
由于采用上述技术方案,本实用新型的有益效果是:罐体上端通过法兰连接有上封头,罐体下端通过法兰连接有下封头,便于安装和拆卸储气罐,以清理罐体内部或更换部件;由于在储气腔内设有脱水器,包括圆柱筒体,气体通过进气管沿圆柱筒体切向进入圆柱筒体内做圆周运动,由于水滴与气体密度不同,在离心力作用下,水滴甩到筒壁上滑下,达到脱水目的,同时圆柱筒体通过固定支架固定在下封头上,避免由于高压气体的冲击造成脱水器移动或变形,影响使用效果;另外,罐体内壁上附有陶瓷保护膜,增强罐体的耐腐蚀性能。Due to the adoption of the above technical scheme, the beneficial effect of the utility model is: the upper end of the tank body is connected with the upper head through the flange, and the lower end of the tank body is connected with the lower head through the flange, which is convenient for installing and disassembling the gas storage tank to clean the tank body Internal or replacement parts; since there is a dehydrator in the gas storage chamber, including the cylindrical cylinder, the gas enters the cylindrical cylinder tangentially through the intake pipe and makes a circular motion. Due to the different density of water droplets and gas, under the action of centrifugal force , the water droplets are thrown to the cylinder wall and slide down to achieve the purpose of dehydration. At the same time, the cylindrical cylinder is fixed on the lower head through the fixed bracket to avoid the movement or deformation of the dehydrator due to the impact of high-pressure gas, which affects the use effect; in addition, the inner wall of the tank A ceramic protective film is attached to enhance the corrosion resistance of the tank.
由于罐体外壁上设有加强筋,增强罐体强度。Since the outer wall of the tank is provided with reinforcing ribs, the strength of the tank body is enhanced.
由于在上封头上设有压力传感器,压力传感器连接一声音报警装置,当压力达到设定值时,发出声音提示,通知工作人员关闭充气阀门,又由于上封头的顶部设有安全阀,当超过设定压力值时,安全阀自动开启,起到安全防护作用。Because there is a pressure sensor on the upper head, and the pressure sensor is connected to an audio alarm device, when the pressure reaches the set value, a sound prompt will be issued to notify the staff to close the inflation valve, and because the top of the upper head is equipped with a safety valve, When the set pressure value is exceeded, the safety valve will automatically open to play a role of safety protection.
附图说明Description of drawings
图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2是本实施例的进气管与圆柱筒体的连接示意图;Fig. 2 is the schematic diagram of the connection between the air inlet pipe and the cylinder of the present embodiment;
其中:1-罐体,2-法兰,3-上封头,4-下封头,5-储气腔,6-排污阀,7-支座,8-脱水器,81-圆柱筒体,82-导气管,83-出水管,9-固定支架,10-进气管,11-陶瓷保护膜,12-出气管,13-加强筋,14-安全阀,15-压力传感器,16-声音报警装置。Among them: 1-tank, 2-flange, 3-upper head, 4-lower head, 5-air storage chamber, 6-drainage valve, 7-support, 8-dehydrator, 81-cylindrical body , 82-air duct, 83-outlet pipe, 9-fixing bracket, 10-intake pipe, 11-ceramic protective film, 12-outlet pipe, 13-reinforcing rib, 14-safety valve, 15-pressure sensor, 16-sound alarm system.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1、图2所示,空压机储气罐,包括罐体1,该罐体1上端通过法兰2连接有上封头3,罐体1下端通过法兰2连接有下封头4,便于安装和拆卸,以清理罐体1内部或更换部件,该罐体1具有一储气腔5,下封头4的底部设有排污阀6,下封头4的外壁上设有支座7;储气腔5内设有脱水器8,该脱水器8包括具有锥形底面的圆柱筒体81,下封头4内壁上设有固定支架9,该固定支架9与圆柱筒体81固定连接,罐体1上设有一伸入储气腔5且沿圆柱筒体81的切向连接于圆柱筒体81上的进气管10,圆柱筒体81的顶面设有连通圆柱筒体81与储气腔5的导气管82,圆柱筒体81的锥形底面的底部连接出水管83,该出水管83与排污阀6连接,使用时,气体通过进气管10沿圆柱筒体81切向进入圆柱筒体81内做圆周运动,由于水滴与气体密度不同,在离心力作用下,水滴甩到筒壁上滑下,达到脱水目的,同时脱水器8通过固定支架9固定在下封头4上,避免由于高压气体的冲击造成脱水器8移动或变形,影响使用效果;罐体1内壁上附有一层陶瓷保护膜11,具体为陶瓷在经过高温下玻璃化附着在罐体1内壁上形成的,增强罐体1的耐腐蚀性能,罐体1上设有一出气管12。As shown in Figure 1 and Figure 2, the air compressor gas storage tank includes a tank body 1, the upper end of the tank body 1 is connected with an upper head 3 through a flange 2, and the lower end of the tank body 1 is connected with a lower head through a flange 2 4. It is easy to install and disassemble to clean the inside of the tank body 1 or replace parts. The tank body 1 has a gas storage chamber 5, the bottom of the lower head 4 is provided with a drain valve 6, and the outer wall of the lower head 4 is provided with a support seat 7; a dehydrator 8 is provided in the gas storage chamber 5, and the dehydrator 8 includes a cylindrical body 81 with a conical bottom surface, and a fixed bracket 9 is arranged on the inner wall of the lower head 4, and the fixed bracket 9 is connected to the cylindrical body 81 Fixed connection, the tank body 1 is provided with an air inlet pipe 10 extending into the air storage chamber 5 and connected to the cylinder body 81 along the tangential direction of the cylinder body 81, and the top surface of the cylinder body 81 is provided with a communication cylinder body 81 Connect the outlet pipe 83 with the air guide pipe 82 of the gas storage chamber 5 and the bottom of the conical bottom surface of the cylindrical cylinder 81. The outlet pipe 83 is connected with the drain valve 6. When in use, the gas passes through the air inlet pipe 10 along the tangential direction of the cylindrical cylinder 81. Enter the cylinder body 81 to make a circular motion. Because the density of water droplets is different from that of the gas, under the action of centrifugal force, the water droplets are thrown onto the cylinder wall and slide down to achieve the purpose of dehydration. At the same time, the dehydrator 8 is fixed on the lower head 4 through the fixed bracket 9. Avoid the movement or deformation of the dehydrator 8 due to the impact of high-pressure gas, which will affect the use effect; a layer of ceramic protective film 11 is attached to the inner wall of the tank body 1, which is formed by vitrification of ceramics attached to the inner wall of the tank body 1 after high temperature. To enhance the corrosion resistance of the tank body 1, an air outlet pipe 12 is provided on the tank body 1.
本实施例中,罐体1外壁上设有加强筋13,以增强罐体1的强度;上封头3的顶部设有安全阀14,当储气罐内的气压超过设定压力值时,安全阀14自动开启,起到安全防护作用,上封头3上设有压力传感器15,该压力传感器15连接一声音报警装置16,该声音报警装置16可以为一蜂鸣器,在充气过程中,压力传感器15对储气罐内的气压进行检测,当压力达到设定数值时,声音报警装置16发出声音提示,通知工作人员停止充气。In this embodiment, ribs 13 are provided on the outer wall of the tank body 1 to enhance the strength of the tank body 1; a safety valve 14 is provided on the top of the upper head 3, and when the air pressure in the gas storage tank exceeds the set pressure value, The safety valve 14 is automatically opened to play a role in safety protection. The upper head 3 is provided with a pressure sensor 15. The pressure sensor 15 is connected to a sound alarm device 16. The sound alarm device 16 can be a buzzer. , the pressure sensor 15 detects the air pressure in the air storage tank, and when the pressure reaches a set value, the sound alarm device 16 sends a sound prompt to notify the staff to stop inflating.
本实用新型提供的空压机储气罐包括罐体1,罐体1的上端通过法兰2连接有上封头3,罐体1的下端通过法兰2连接有下封头4,便于罐体1安装和拆卸,设有脱水器8并且固定设置,在储气罐内对压缩气体进行除湿,罐体1内壁上附有陶瓷保护膜11,增强罐体1的耐腐蚀性,罐体1外壁上设有加强筋13,增强罐体1强度,上封头3的顶部设有安全阀14,还设有压力传感器15和声音报警装置16,增强储气罐的安全性能。The air compressor air storage tank provided by the utility model includes a tank body 1, the upper end of the tank body 1 is connected with an upper head 3 through a flange 2, and the lower end of the tank body 1 is connected with a lower head 4 through a flange 2, which is convenient for tank The body 1 is installed and disassembled, and a dehydrator 8 is provided and fixedly installed to dehumidify the compressed gas in the gas storage tank. A ceramic protective film 11 is attached to the inner wall of the tank body 1 to enhance the corrosion resistance of the tank body 1. The tank body 1 The outer wall is provided with reinforcing ribs 13 to enhance the strength of the tank body 1, and the top of the upper head 3 is provided with a safety valve 14, a pressure sensor 15 and an audio alarm device 16 are also provided to enhance the safety performance of the gas storage tank.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN2013203615460U CN203286269U (en) | 2013-06-21 | 2013-06-21 | Air storage tank of air compressor |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105318179A (en) * | 2014-07-18 | 2016-02-10 | 徐琴玉 | Air storage tank with good sealing property |
| CN106015916A (en) * | 2016-06-12 | 2016-10-12 | 高峰 | Intelligent gas storage cylinder for ship to store compressed gas |
| GB2537819A (en) * | 2015-04-20 | 2016-11-02 | Endet Ltd | Calibration fluid container |
| CN106338002A (en) * | 2016-10-25 | 2017-01-18 | 苏州天沃科技股份有限公司 | High-pressure tank |
| CN106439487A (en) * | 2016-12-07 | 2017-02-22 | 无锡优耐特净化装备有限公司 | Gas storage tank |
| CN107366825A (en) * | 2017-06-28 | 2017-11-21 | 上海市奉贤设备容器厂 | A kind of air accumulator |
| CN107388024A (en) * | 2017-09-11 | 2017-11-24 | 天津市鑫天元机械设备有限公司 | A kind of automatic high pressure air accumulator |
| CN108792334A (en) * | 2018-07-19 | 2018-11-13 | 芜湖福民生物药业股份有限公司 | Negative pressure storage tank |
| CN109668048A (en) * | 2017-10-17 | 2019-04-23 | 句容碧创科技产业园运营管理有限公司 | A kind of intelligent vertical air accumulator |
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2013
- 2013-06-21 CN CN2013203615460U patent/CN203286269U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105318179A (en) * | 2014-07-18 | 2016-02-10 | 徐琴玉 | Air storage tank with good sealing property |
| GB2537819A (en) * | 2015-04-20 | 2016-11-02 | Endet Ltd | Calibration fluid container |
| CN106015916A (en) * | 2016-06-12 | 2016-10-12 | 高峰 | Intelligent gas storage cylinder for ship to store compressed gas |
| CN106338002A (en) * | 2016-10-25 | 2017-01-18 | 苏州天沃科技股份有限公司 | High-pressure tank |
| CN106439487A (en) * | 2016-12-07 | 2017-02-22 | 无锡优耐特净化装备有限公司 | Gas storage tank |
| CN107366825A (en) * | 2017-06-28 | 2017-11-21 | 上海市奉贤设备容器厂 | A kind of air accumulator |
| CN107366825B (en) * | 2017-06-28 | 2020-02-07 | 上海市奉贤设备容器厂 | Gas storage tank |
| CN107388024A (en) * | 2017-09-11 | 2017-11-24 | 天津市鑫天元机械设备有限公司 | A kind of automatic high pressure air accumulator |
| CN109668048A (en) * | 2017-10-17 | 2019-04-23 | 句容碧创科技产业园运营管理有限公司 | A kind of intelligent vertical air accumulator |
| CN108792334A (en) * | 2018-07-19 | 2018-11-13 | 芜湖福民生物药业股份有限公司 | Negative pressure storage tank |
| CN108792334B (en) * | 2018-07-19 | 2024-07-02 | 芜湖福民生物药业股份有限公司 | Negative pressure storage tank |
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