[go: up one dir, main page]

CN203267346U - Crystal color plate - Google Patents

Crystal color plate Download PDF

Info

Publication number
CN203267346U
CN203267346U CN 201320060533 CN201320060533U CN203267346U CN 203267346 U CN203267346 U CN 203267346U CN 201320060533 CN201320060533 CN 201320060533 CN 201320060533 U CN201320060533 U CN 201320060533U CN 203267346 U CN203267346 U CN 203267346U
Authority
CN
China
Prior art keywords
film
pvc
petg
pet
crystal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201320060533
Other languages
Chinese (zh)
Inventor
付强
邹炎斌
谢德胜
张丙炎
代玉江
孙良涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Hegang New Material Technology Co ltd
Qingdao Hbis Composite New Material Technology Co ltd
Original Assignee
HEFEI HAIER SPECIAL STEEL PLATE RESEARCH DEVELOPMENT Co Ltd
Qingdao Haier Research And Development Of Special Steel Plate Co Ltd
Haier Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HEFEI HAIER SPECIAL STEEL PLATE RESEARCH DEVELOPMENT Co Ltd, Qingdao Haier Research And Development Of Special Steel Plate Co Ltd, Haier Group Corp filed Critical HEFEI HAIER SPECIAL STEEL PLATE RESEARCH DEVELOPMENT Co Ltd
Priority to CN 201320060533 priority Critical patent/CN203267346U/en
Application granted granted Critical
Publication of CN203267346U publication Critical patent/CN203267346U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Laminated Bodies (AREA)

Abstract

The utility model provides a crystal color plate, which can be used for solving the problems in the prior art of low surface glossiness, poor transparency, lack of third dimension of floral designs and high cost. The crystal color plate adopts a steel plate as a base plate, wherein chemical treatment layers are coated on front and back surfaces of the base plate; a glue layer is coated on the upper surface of the chemical treatment layer on the front surface; a back lacquer layer is coated on the lower surface of the chemical treatment layer on the back surface; a PET (Polyethylene Terephthalate)/PETG (Polyethylene Terephthalate Glycol)/PVC (Poly Vinyl Chloride) composite color film is coated on the upper surface of the glue layer. The crystal color plate disclosed by the utility model has high glossiness, high transparency, a surface mirror finish effect and a third-dimensional pattern effect as a crystal panel, and the surface of the color plate looks more high-end, so that the level and the value of the color plate are improved. Compared with a conventional printed VCM (Vinyl Chloride Monomer) color plate, the crystal color plate is more fashionable and high-end in appearance, and looks more impressive. Compared with a glass panel, the crystal color plate has the advantages that the cost is reduced greatly and that the production efficiency is improved.

Description

The crystal colored steel
Technical field
The utility model belongs to the metallic plate field of the use such as household appliances shell, Discussion on architecture decoration, specifically, relates to a kind of crystal colored steel.
Background technology
Present colored substrate is mainly used on the products such as outer case of refrigerator, electric refrigerator side board, microwave oven shell, air conditioner casing, washing machine shell, and traditional film-coated color plate (VCM colored steel) is mainly PET/PVC film-coated color plate and printing PET film-coated color plate.As shown in Figure 1; traditional film-coated color plate adopts following structure: substrate 1; made by steel plates such as cold-reduced sheet, electrolytic galvanized sheet, heat zinc coating plate, aluminium plating zinc plates; on positive and negative two faces of substrate 1, chemical treatment layer 2 is arranged; has glue layer 3 above positive chemical treatment layer 2; paste colored PET/PVC coating layer 5 above glue layer 3; the top pasting protective film 6 of PET/PVC coating layer 5; back of the body enamelled coating 4 is arranged below the chemical treatment layer 2 of reverse side; colored PET/PVC coating layer 5 comprises PVC layer 51, printed layers 52, pet layer 53.
Traditional printing VCM colored steel lustrous surface is not high, the transparency is slightly poor, floral designs do not have solid and stereovision at grade, is difficult to enter a secondary high-end market.
And face glass machine-shaping is difficult, dumb, and production efficiency is low, cost is too high.
Summary of the invention
The utility model provides a kind of crystal colored steel, can solve that the surface gloss that prior art exists is bad, the transparency is relatively poor, floral designs lack third dimension and the higher problem of cost.
For solving the problems of the technologies described above, the utility model provides a kind of crystal colored steel, adopt steel plate as substrate, scribble the chemical treatment layer on the tow sides of described substrate, glue coating water layer on the chemical treatment layer in front, the following coating back of the body enamelled coating of the chemical treatment layer of reverse side pastes the compound color film of PET/PETG/PVC above described glue layer.
Further, the compound color film of described PET/PETG/PVC comprises PVC film, the first printed layers, PETG film, the second printed layers, PET film from the bottom to top successively.
Further, have different pearly-lustres, decorative pattern or geometric figure pattern in described the first printed layers and the second printed layers.
Further, PET film thickness scope 20 ~ 50 μ m in the compound color film of described PET/PETG/PVC, PETG film thickness scope 80 ~ 200 μ m, PVC film thickness scope 50 ~ 100 μ m.
Further, described substrate adopts a kind of in cold-reduced sheet, heat zinc coating plate, electrolytic galvanized sheet, zinc-iron alloy plate or aluminium alloy plate.
Further, described glue layer is polyurethane high molecule heat curing-type composite glue, molecular weight ranges 20000~100000, and solidification temperature is at 206~224 ℃.
Further, the top stickup PE diaphragm of the compound color film of described PET/PETG/PVC.
Further, the crystal colored steel adopts following technological process: substrate → surperficial degreasing and Passivation Treatment → substrate surface gluing water layer → glue layer hot setting → the paste compound color film of PET/PETG/PVC → surface label diaphragm.
Further, described technological process specifically comprises the steps:
(1) substrate is moved to the unwinding device place, the air pressure of controlling unwinding device is 5-7kg/cm 3, oil pressure is at 65-75kg/cm 3, whole linear speed: 38-42m/min;
(2) substrate pre-treatment: then substrate passes through washing step and passivation procedure through the twice degreasing process; Passivation procedure is namely processed at the substrate surface chemical treatments: passivator concentration 10-12pt, 50-65 ℃ of passivation header board temperature, PMT:60-70 ℃ of passivation oven dry plate temperature, pressure: 1.6-2.1kgf/cm 2PMT refers to the temperature of pretreated steel plate.
(3) enter the coating painting process, substrate after passivation is through application chamber glue coating and back of the body paint, enter afterwards oven for drying, PMT temperature in baking oven is: 224-232 ℃, in baking oven after the glue heat-activated, sheet material is through the overlay film chamber, by the overlay film steel rider with the compound color film hot pressing of PET/PETG/PVC at plate surface, paste the colored steel of color film, carry out cooling through apparatus for supercooling;
(4) cover the diaphragm rolling, pressure: 0.5-0.8kgf/cm 2, protection thickness 0.03-0.05mm.
Further, PET, PETG and PVC film that the compound color film of described PET/PETG/PVC uses calendering to stretch, print respectively different pearly-lustres, decorative pattern or geometric figure pattern on PET film and PETG film, then compound with PVC film gluing, toast again, baking temperature 80-100 ℃, cooling rolling.
Traditional common printed VCM colored steel is by the compound color film of PET/PVC being printed the various decorative patterns of rear generation, how much lines effects, the crystal colored steel is first to print decorative pattern at PET film nexine, print again decorative pattern or pearl effect on the PETG layer, and then compound with the PVC layer, reach surperficial high glaze, high transparent, three-dimensional pattern effect.
PET/PETG/PVC in the utility model is compound, and color film has exquisitely carved Aero Glass, makes colored steel have the crystal appearance, and effect of decorative patterns is more three-dimensional true to nature, and therefore stable performance is called the crystal colored steel.
A. adopt the PET+(printed layers)+new structure of PETG+ printed layers+PVC+ glue+positive chemical treatment layer+substrate+back side chemical treatment layer+back of the body enamelled coating, and in conjunction with optical principle, adjust the thickness of each tunic, realize that decorative pattern has the crystal colored steel production of three-dimensional stereo effect.
B. do respectively at PET and PETG layer the three-dimensional stereo effect that printing embodies decorative pattern.
C. compare traditional VCM colored steel, the surface has minute surface and the exquisitely carved effect of crystal, promotes colored steel outward appearance competitiveness, has promoted product specification and value of the product.
Compared with prior art, advantage of the present utility model and good effect are:
Crystal colored steel of the present utility model belongs to innovative product in the colored steel production industry, realizes that in the selection of structural design, material and technique very large innovation is arranged, and belongs to completely new product.Innovative design by technique, adopt the New colorful plate structure, design brand-new glass effects colored steel, and pass through process innovation, adopt the color film of the compound Aero Glass of brand-new technique, make the colored steel surface have flat transparent effect as crystal surface, realize the colored steel structure updating, promote colored steel outward appearance competitiveness, made up the surperficial minute surface weak effect of traditional colored steel shortcoming, promoted product specification and value of the product, made printing colored steel outward appearance more high-grade, more luxurious, more can satisfy the outward appearance demand that the user promotes day by day.
Description of drawings
Fig. 1 is the schematic cross-section of traditional printing VCM colored steel;
Fig. 2 is the schematic cross-section of the specific embodiment of crystal colored steel described in the utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
With reference to shown in Figure 2; a kind of schematic cross-section of crystal colored steel; adopt cold-rolled steel sheet as substrate 1; scribble chemical treatment layer 2 on the tow sides of substrate 1; glue coating water layer 7 on the chemical treatment layer 2 in front; the following coating back of the body enamelled coating 4 of the chemical treatment layer 2 of reverse side pastes the compound color film 8 of PET/PETG/PVC, the top stickup PE diaphragm 6 of the compound color film 8 of PET/PETG/PVC above glue layer 7.
Wherein, the compound color film 8 of PET/PETG/PVC comprises PVC film 81, the first printed layers 82, PETG film 83, the second printed layers 84, PET film 85 from the bottom to top successively.Wherein, the first printed layers 82 has the pearly-lustre pattern, and the second printed layers 84 has floral designs.The thickness 30 μ m of PET film 85, PETG film 83 thickness 150 μ m, PVC film 81 thickness 80 μ m.
Glue layer 7 is polyurethane high molecule heat curing-type composite glue, and molecular weight ranges is more than 20000, and in 20000~100000 scopes, solidification temperature is at 206~224 ℃.
Certainly, the first printed layers 82 and the second printed layers 84 also can have respectively the different patterns such as decorative pattern or geometric figure.
In conjunction with optical principle, can adjust the thickness of each tunic, realize that decorative pattern has the crystal colored steel of three-dimensional stereo effect.Thickness range 20 ~ 50 μ m of PET film 85, PETG film 83 thickness range 80 ~ 200 μ m, PVC film 81 thickness range 50 ~ 100 μ m.
Substrate 1 can also adopt a kind of in heat zinc coating plate, electrolytic galvanized sheet, zinc-iron alloy plate or aluminium alloy plate.
Above-mentioned crystal colored steel adopts following technological process to make:
(1) substrate is moved to the unwinding device place, the air pressure of controlling unwinding device is 5-7kg/cm 3, oil pressure is at 65-75kg/cm 3, whole linear speed: 38-42m/min;
(2) substrate pre-treatment: then substrate passes through washing step and passivation procedure through the twice degreasing process; Passivation procedure is namely processed at the substrate surface chemical treatments: passivator concentration 10-12pt, 50-65 ℃ of passivation header board temperature, PMT:60-70 ℃ of passivation oven dry plate temperature, pressure: 1.6-2.1kgf/cm 2PMT refers to the temperature of pretreated steel plate.
(3) enter the coating painting process, substrate after passivation is through application chamber glue coating and back of the body paint, enter afterwards oven for drying, PMT temperature in baking oven is: 224-232 ℃, in baking oven after the glue heat-activated, sheet material is through the overlay film chamber, by the overlay film steel rider with the compound color film hot pressing of PET/PETG/PVC at plate surface, paste the colored steel of color film, carry out cooling through apparatus for supercooling.
(4) cover the diaphragm rolling, pressure: 0.5-0.8kgf/cm 2, protection thickness 0.03-0.05mm.
Wherein, PET, PETG and PVC film that the compound color film of PET/PETG/PVC uses calendering to stretch print respectively different pearly-lustres, decorative pattern or geometric figure pattern on PET film and PETG film, then compound with PVC film gluing, then toast baking temperature 80-100 ℃, cooling, rolling.
Traditional film-coated color plate and crystal colored steel of the present utility model are tested comparative analysis, and the concrete analysis result is as shown in the table:
The sequence number sequence number Project The tradition film-coated color plate The utility model Experimental technique Remarks
1 Bending property Laterally, vertically all without peel off, flawless Laterally, vertically all without peel off, flawless 0T bending (180 °) GB/T232
2 Film adhesion Nothing is peeled off, flawless Nothing is peeled off, flawless Draw the grid of 5*5mm, cupping 8mm on model GB/T9286
3 Impact property Separate without rete Separate without rete 500g diameter 50mm Metal Ball falls from the 500mm place GB/T1732
4 Case hardness 〉=HB 〉=H Firmly streak at the plate surface uniform with 1kg power GB/T6739
5 Test colds and heat succeed each other The surface is without significant change The surface is without significant change Sample is put into 100 ℃ of boiling water continue 20 min, then be placed in 20 min under-20 ℃ of environment, so circulate 3 times.
6 The wipe test of anti-organic solution Without visible color difference and coating damage Without visible color difference and coating damage Use butanone solution arm power approximately 10N sassafras on model is tried 100 times
7 Salt spray resistance 90 hours 90 hours Sample four limit sealings, " * " drawn to metal level in the surface, continuously spraying GB/T10125
8 Anti-pollution Without sharp trace Without sharp trace With oily, after 8h, water and acetone sassafras are tried with printing ink water-color paintbrush, plant
9 Corrosion-resistant Without variable color, crackle Without variable color, crackle Adopt normal concentration 10%HCl, 10%NaOH, ethanol, acetic acid to soak 72h
10 Heat resistance Without variable color Without variable color Placed 2 hours in 100 ℃ of baking ovens
Crystal colored steel of the present utility model adopts the compound color film of PET+ printed layers+PETG+ printed layers+PVC new structure, the color film of this structure can provide effect and the stereovision of high glaze, high transparent, surperficial mirror effect and three-dimensional pattern as crystal panel, make the colored steel surface seem more high-grade, realize the distillation of appearance, promoted class and the value of colored steel product.Compare with traditional printing VCM colored steel, outward appearance more fashion, top grade, vision has more impulsive force.Compare with face glass, cost has very large advantage, improving productivity.
The above, it is only preferred embodiment of the present utility model, be not to be the utility model to be done the restriction of other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solutions of the utility model content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment does, still belongs to the protection domain of technical solutions of the utility model according to technical spirit of the present utility model.

Claims (3)

1. crystal colored steel, adopt steel plate as substrate, scribble the chemical treatment layer on the tow sides of described substrate, glue coating water layer on the chemical treatment layer in front, the following coating back of the body enamelled coating of the chemical treatment layer of reverse side is characterized in that: paste the compound color film of PET/PETG/PVC above described glue layer.
2. crystal colored steel according to claim 1, it is characterized in that: the compound color film of described PET/PETG/PVC comprises PVC film, the first printed layers, PETG film, the second printed layers, PET film from the bottom to top successively.
3. crystal colored steel according to claim 2, is characterized in that: have different pearly-lustres, decorative pattern or geometric figure pattern in described the first printed layers and the second printed layers.
4, crystal colored steel according to claim 2 is characterized in that: PET film thickness scope 20 ~ 50 μ m in the compound color film of described PET/PETG/PVC, PETG film thickness scope 80 ~ 200 μ m, PVC film thickness scope 50 ~ 100 μ m.
5, crystal colored steel according to claim 1 is characterized in that: described substrate adopts a kind of in cold-reduced sheet, heat zinc coating plate, electrolytic galvanized sheet, zinc-iron alloy plate or aluminium alloy plate.
6, according to claim 1 or 3 described crystal colored steels is characterized in that: described glue layer is polyurethane high molecule heat curing-type composite glue, molecular weight ranges 20000~100000, and solidification temperature is at 206~224 ℃.
7, crystal colored steel according to claim 1 is characterized in that: the top stickup PE diaphragm of the compound color film of described PET/PETG/PVC.
CN 201320060533 2013-02-04 2013-02-04 Crystal color plate Expired - Lifetime CN203267346U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320060533 CN203267346U (en) 2013-02-04 2013-02-04 Crystal color plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320060533 CN203267346U (en) 2013-02-04 2013-02-04 Crystal color plate

Publications (1)

Publication Number Publication Date
CN203267346U true CN203267346U (en) 2013-11-06

Family

ID=49497823

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320060533 Expired - Lifetime CN203267346U (en) 2013-02-04 2013-02-04 Crystal color plate

Country Status (1)

Country Link
CN (1) CN203267346U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103129047A (en) * 2013-02-04 2013-06-05 青岛海尔特种钢板研制开发有限公司 Crystal color plate and preparation method thereof
CN110267823A (en) * 2017-02-03 2019-09-20 扎伊罗技术股份公司 Heat treated PVC plastic panel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103129047A (en) * 2013-02-04 2013-06-05 青岛海尔特种钢板研制开发有限公司 Crystal color plate and preparation method thereof
CN103129047B (en) * 2013-02-04 2017-04-26 青岛海尔特种钢板研制开发有限公司 Crystal color plate and preparation method thereof
CN110267823A (en) * 2017-02-03 2019-09-20 扎伊罗技术股份公司 Heat treated PVC plastic panel
CN110267823B (en) * 2017-02-03 2022-01-18 扎伊罗技术股份公司 Heat treated PVC plastic panel

Similar Documents

Publication Publication Date Title
CN103129047A (en) Crystal color plate and preparation method thereof
CN103129302B (en) Cold pad pasting Coil Coating Products and preparation method thereof
CN105599388A (en) Wire drawing type printed color steel plate for household electrical appliances and production method thereof
CN102698949A (en) Preparation method of vertical texture colorful board as well as colorful board manufactured by using preparation method
CN103192562A (en) Stainless steel plate with 3D (three dimensional) surface effect and machining process of stainless steel plate
CN106313785A (en) Three-colored metal imitate steel brushed printed colored steel plate
CN105856748A (en) Stereoscopic texture decorative metal plate and production method thereof
CN108749381A (en) A kind of printed steel plate coating process
CN202242160U (en) Ultra-deep punching frosted Phase Change Material (PCM) composite steel plate for liquid crystal television back plate
CN203267346U (en) Crystal color plate
CN203919877U (en) The three-dimensional Coil Coating Products of a kind of 3D
CN102825862B (en) Printing coated metal plate and production method thereof
CN204398423U (en) Household electrical appliances wire drawing class printing color steel
CN105500827A (en) Single-coating PCM color coating steel plate
CN202208157U (en) Colorful pearly PET (Polyethylene Terephthalate)-PVC (polyvinyl chloride) film composite plate
CN201264473Y (en) Single-side embossed colorful coating steel plate
CN202200623U (en) Black mirror and high-gloss coating combined steel plate
CN102935744A (en) Heat transfer printing color coated steel plate
CN101716869A (en) Single-side embossing colored coating steel plate
CN202345255U (en) Novel stainless steel simulation colored plate
CN204278644U (en) Embossing strengthens PCM galvanized sheet
CN202911232U (en) Color PP-PET film coated steel sheet
CN203185969U (en) Film cold-coating color-coated plate
CN103692722B (en) A kind of preparation method of BOPET high metal wiredrawing VCM film
CN102825863B (en) Printing film-laminated metal plate and production method thereof

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20151117

Address after: 266101 Haier Industrial Park, Haier Road, Laoshan District, Shandong, Qingdao, China

Patentee after: QINGDAO HAIER SPECIAL STEEL PLATE RESEARCH AND DEVELOPMENT Co.,Ltd.

Patentee after: HEFEI HAIER SPECIAL STEEL PLATE RESEARCH & DEVELOPMENT Co.,Ltd.

Address before: 266101 Haier Industrial Park, No. 1, Haier Road, hi tech park, Laoshan District, Shandong, China

Patentee before: QINGDAO HAIER SPECIAL STEEL PLATE RESEARCH AND DEVELOPMENT Co.,Ltd.

Patentee before: HAIER Group Corp.

Patentee before: HEFEI HAIER SPECIAL STEEL PLATE RESEARCH & DEVELOPMENT Co.,Ltd.

CP03 Change of name, title or address

Address after: 266000 Haier Industrial Park, No. 236, Qian Wan Gang Road, Qingdao economic and Technological Development Zone, Shandong

Co-patentee after: HEFEI HEGANG NEW MATERIAL TECHNOLOGY Co.,Ltd.

Patentee after: QINGDAO HBIS COMPOSITE NEW MATERIAL TECHNOLOGY CO.,LTD.

Address before: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Qingdao, Shandong.

Co-patentee before: HEFEI HAIER SPECIAL STEEL PLATE RESEARCH & DEVELOPMENT Co.,Ltd.

Patentee before: QINGDAO HAIER SPECIAL STEEL PLATE RESEARCH AND DEVELOPMENT Co.,Ltd.

CP03 Change of name, title or address
CX01 Expiry of patent term

Granted publication date: 20131106

CX01 Expiry of patent term