CN203267041U - Fully automatic plant simulation product molding equipment - Google Patents
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- CN203267041U CN203267041U CN 201320189829 CN201320189829U CN203267041U CN 203267041 U CN203267041 U CN 203267041U CN 201320189829 CN201320189829 CN 201320189829 CN 201320189829 U CN201320189829 U CN 201320189829U CN 203267041 U CN203267041 U CN 203267041U
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- 238000000465 moulding Methods 0.000 title abstract description 20
- 238000004088 simulation Methods 0.000 title abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000004308 accommodation Effects 0.000 claims description 4
- 235000013311 vegetables Nutrition 0.000 claims 2
- 238000001514 detection method Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000007723 die pressing method Methods 0.000 abstract 3
- 239000000835 fiber Substances 0.000 description 13
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010137 moulding (plastic) Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
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Abstract
本实用新型公开一种全自动植物仿真制品模塑成型设备,包括压模部分、送料部分和检测控制中心,该压模部分包括第一机架和设置在第一机架上的上模、下模,该上模和下模通过驱动装置带动而合模,且上模和下模之间围合形成用于模塑出植物仿真制品的模腔;该送料部分包括第二机架、用于置放植物制品原料的置料机构和用于将植物制品原料送至模腔中的送料机构,该送料机构通过驱动装置带动而动作,该置料机构和送料机构均安装于第二机架上;该检测控制中心包括中央控制器和显示器,该中央控制器分别与压模部分和送料部分的驱动装置电性连接,以及与显示器电性连接,本设备可以自动化地加工植物仿真制品,有效提高生产效率,降低生产成本。
The utility model discloses a fully automatic plant simulation product molding equipment, comprising a die pressing part, a feeding part and a detection control center, wherein the die pressing part comprises a first frame and an upper die and a lower die arranged on the first frame, wherein the upper die and the lower die are driven by a driving device to close the mold, and a mold cavity for molding the plant simulation product is enclosed between the upper die and the lower die; the feeding part comprises a second frame, a placing mechanism for placing plant product raw materials and a feeding mechanism for feeding the plant product raw materials into the mold cavity, wherein the feeding mechanism is driven by the driving device to move, and the placing mechanism and the feeding mechanism are both installed on the second frame; the detection control center comprises a central controller and a display, wherein the central controller is electrically connected to the driving devices of the die pressing part and the feeding part, and is electrically connected to the display, respectively, and the equipment can automatically process plant simulation products, effectively improve production efficiency and reduce production costs.
Description
技术领域 technical field
本实用新型涉及模塑成型设备领域技术,尤其是指一种全自动植物仿真制品模塑成型设备。 The utility model relates to the technology in the field of molding equipment, in particular to a fully automatic plant simulation product molding equipment.
背景技术 Background technique
随着社会需求的多元化,制作仿真植物非常流行,仿真植物被广泛用于酒店、茶馆、咖啡店及家居装饰、主题公园等大型绿化工程。 With the diversification of social needs, making artificial plants is very popular, and artificial plants are widely used in large-scale greening projects such as hotels, teahouses, coffee shops, home decoration, and theme parks.
目前,人们制作仿真植物一般是人工地将植物仿真叶片放到模具的模腔中,再通过上下模合模以模塑成型出一片具有立体感的枝叶,再人工地将成品取出。这种生产方式上料和下料都通过人工操作,不但生产麻烦、需要人力成本高、而且生产效率低,成品质量受人为因素影响太大,非常地耗时耗力。 At present, people usually make artificial plants by manually placing the plant artificial leaves in the mold cavity of the mold, and then mold a piece of branches and leaves with a three-dimensional effect by clamping the upper and lower molds, and then manually take out the finished product. The feeding and unloading of this production method is manually operated, which is not only troublesome in production, but also requires high labor costs and low production efficiency. The quality of finished products is greatly affected by human factors, which is very time-consuming and labor-intensive.
实用新型内容 Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种全自动植物仿真制品模塑成型设备,其可以自动化地加工植物仿真制品,加快生产速度,有效提高生产效率,从而克服现有技术的不足。 In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide a fully automatic plant simulation product molding equipment, which can automatically process plant simulation products, speed up production, and effectively improve production efficiency. Thereby overcome the deficiency of prior art.
为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种全自动植物仿真制品模塑成型设备,包括 A fully automatic plant simulation product molding equipment, comprising
压模部分,包括第一机架和设置在第一机架上的上模、下模,该上模和下模通过驱动装置带动而合模,且上模和下模之间围合形成用于模塑出植物仿真制品的模腔; The compression mold part includes the first frame and the upper mold and the lower mold arranged on the first frame. The upper mold and the lower mold are driven by the driving device to close the mold, and the upper mold and the lower mold are enclosed to form A mold cavity for molding plant simulation products;
送料部分,包括第二机架、用于置放植物制品原料的置料机构和用于将植物制品原料送至模腔中的送料机构,该送料机构包括机械手和吸取装置,该机械手包括固定臂和活动臂,该固定臂固定于第二机架上,该活动臂由驱动装置驱动而沿X轴和Y轴移动,该吸取装置安装于活动臂的端部,置料机构对应位于吸取装置下方; The feeding part includes a second frame, a feeding mechanism for placing plant product raw materials and a feeding mechanism for sending plant product raw materials into the mold cavity, the feeding mechanism includes a manipulator and a suction device, and the manipulator includes a fixed arm And the movable arm, the fixed arm is fixed on the second frame, the movable arm is driven by the driving device to move along the X axis and the Y axis, the suction device is installed at the end of the movable arm, and the material placement mechanism is correspondingly located under the suction device ;
检测控制中心,包括中央控制器和显示器,该中央控制器分别与压模部分和送料部分的驱动装置电性连接,以及与显示器电性连接。 The detection control center includes a central controller and a display, and the central controller is electrically connected to the driving devices of the die part and the feeding part, and is electrically connected to the display.
优选的,所述第二机架上具有一平坦的工作台,该送料部分的置料机构和送料机构设置在工作台上。 Preferably, the second frame has a flat workbench, and the material placement mechanism and the feeder mechanism of the feeding part are arranged on the workbench.
优选的,所述置料机构包括置料盘、滑动座和第一驱动装置,该置料盘设于滑动座上,该滑动座的底部与工作台之间设有滑轨和滑槽配合的滑动机构,第一驱动装置安装于工作台下方,第一驱动装置的驱动轴通过传动装置连接于滑动座,由第一驱动装置带动滑动座在工作台上的滑动机构之间移动。 Preferably, the material setting mechanism includes a material setting tray, a sliding seat and a first driving device. For the sliding mechanism, the first driving device is installed under the workbench, the drive shaft of the first driving device is connected to the sliding seat through the transmission device, and the first driving device drives the sliding seat to move between the sliding mechanisms on the workbench.
优选的,所述活动臂的驱动装置为第二、第三驱动装置,该固定臂与活动臂之间设有纵向活动机构和横向活动机构,该第二驱动装置与纵向活动机构连接,该第三驱动装置与横向活动机构连接。 Preferably, the driving device of the movable arm is the second and the third driving device, a longitudinal movable mechanism and a lateral movable mechanism are arranged between the fixed arm and the movable arm, the second driving device is connected with the longitudinal movable mechanism, and the first The three driving devices are connected with the transverse movable mechanism.
优选的,所述纵向、横向活动机构是由滑轨和滑槽配合的滑动机构,或者是由齿轮和齿条配合的传动机构。 Preferably, the longitudinal and transverse movable mechanisms are sliding mechanisms cooperating with slide rails and slide grooves, or transmission mechanisms cooperating between gears and racks.
优选的,所述吸取装置包括一承托架和一个或多个真空吸头,各真空吸头固定于承托架上。 Preferably, the suction device includes a support bracket and one or more vacuum suction heads, and each vacuum suction head is fixed on the support bracket.
优选的,所述工作台下方与第二机架的脚架的底部之间围合形成有容置空间,所述中央控制器设于该容置空间中,所述显示器置于工作台上。 Preferably, an accommodating space is enclosed between the lower part of the workbench and the bottom of the stand of the second frame, the central controller is set in the accommodating space, and the display is placed on the workbench.
优选的,所述中央控制器上设有多个功能按钮。 Preferably, the central controller is provided with multiple function buttons.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,由于该全自动植物纤维制品模塑胶成型设备包括压模部分、送料部分和检测控制中心,送料部分将植物的仿真叶片自动送到压模部分的模腔中,待送料部分退出模腔后,由检测控制中心自动控制上下模压模以模塑成型的方式制出成品,而后可以通过自动下料治具或人工手动将成品取出,便得到成品,从而改变传统手工组装植物仿真叶片的方式,本设备实现了植物纤维制品的自动生产,加快生产速度,有效提高生产效率,降低生产成本。 Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above-mentioned technical scheme that since the fully automatic plant fiber product molding plastic molding equipment includes a molding part, a feeding part and a detection and control center, The feeding part automatically sends the simulated leaves of the plant into the mold cavity of the compression mold part. After the feeding part exits the mold cavity, the detection and control center automatically controls the upper and lower mold compression molds to make finished products by molding, and then can be automatically lowered Material jig or manually take out the finished product to get the finished product, thus changing the traditional way of manually assembling plant simulation leaves, this equipment realizes the automatic production of plant fiber products, speeds up the production speed, effectively improves the production efficiency and reduces the production cost.
本成型设备的第二机架可独立取出,与市场上任何一品牌合模铸塑机联机生产。 The second frame of this molding equipment can be taken out independently, and it can be produced on-line with any brand matching mold casting machine on the market. the
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1是本实用新型之实施例的主视图; Fig. 1 is the front view of the embodiment of the utility model;
图2是本实用新型之实施例的俯视图。 Fig. 2 is a top view of an embodiment of the present invention.
附图标识说明: Explanation of the accompanying drawings:
10、送料部分 11、第二机架
10.
111、工作台 A、手动加料工位 111. Workbench A. Manual feeding station
B、自动上料工位 112、容置空间
B.
12、置料机构 121、置料盘
12.
122、滑动座 123、第一驱动装置
122.
124、滑动机构 125、传动装置
124.
13、送料机构 131、固定臂
13.
132、活动臂 133、吸取装置
132.
134、第二驱动装置 135、第三驱动装置
134. The
136、纵向活动机构 137、横向活动机构
136. Vertical
138、承托架 139、真空吸头
138.
20、检测控制中心 21、中央控制器
20. Detection and
22、显示器 23、控制按钮
22.
30、压模部分 31、第一机架
30.
32、上模 33、下模
32.
34、驱动装置 35、模腔。
34. Driving
具体实施方式 Detailed ways
请参照图1和图2所示,其显示出了本实用新型之较佳实施例的具体结构,该全自动植物仿真制品模塑成型设备(下简称设备)用于将成型出的多片植物纤维叶片通过模塑成型的方式成型出枝杆,以使枝杆与纤维叶片相互粘合在一起,以形成一枝整体的具有立体感的树叶。该设备包括有送料部分10、检测控制中心20和压模部分30,该送料部分10将纤维叶片送到压模部分30进成压膜成型,检测控制中心20检索到成型完成后,再进行自动或手动下料。
Please refer to Figure 1 and Figure 2, which shows the specific structure of a preferred embodiment of the present invention, the fully automatic plant simulation product molding equipment (hereinafter referred to as equipment) is used to mold the multi-piece plant The fiber blades are molded into branches, so that the branches and the fiber blades are bonded together to form a whole leaf with a three-dimensional effect. The equipment includes a feeding
其中,所述压模部分30包括第一机架31、上模32、下模33和驱动装置34。该下模33固定于第一机架31不动,该驱动装置34连接于上模32,使上模32可活动地安装于第一机架31,上模32和下模33上下正对,且在上模32和下模33之间形成可对纤维叶片模塑胶成型的模腔35。在驱动装置34的作用下,上模32和下模33合模以进行模塑成型生产。
Wherein, the
所述送料部分10包括一第二机架11、设于第二机架11上的置料机构12和送料机构13。该第二机架11上具有一平坦的工作台111,工作台111下方与脚架的底部之间围合形成有容置空间112,可以用于安装置料机构12的驱动装置和检测控制中心20的控制设备等。本成型设备的第二机架11可独立取出,与市场上任何一品牌合模铸塑机联机生产。
The feeding
所述置料机构12设在工作台111上,该置料机构12包括置料盘121、滑动座122和第一驱动装置123。该置料盘121位于滑动座122顶部,用于置放植物纤维叶片。该滑动座122的底部与工作台111之间设有滑轨和滑槽配合的滑动机构124,该第一驱动装置123设置在工作台111下方的容置空间112中,第一驱动装置123的驱动轴通过传动装置125连接于滑动座122,从而,实现第一驱动装置123带动滑动座122在工作台111上的移动。针对该置料机构12,在工作台111上设有手动加料工位A和自动上料工位B,设备在正常工作状态下,置料机构12位于自动上料工位B,置料盘121上堆放着多叠纤维叶片,前述送料机构13在该自动上料工位B上吸取纤维叶片,手动加料工位是指一旦置料机构12上的纤维叶片不多时或已被吸取完时,需要手动控制设备停止工作,而后将置料机构12从自动上料工位移B动到手动加料工位A,手工地将将新的纤维叶片堆满于置料机构12上。
The
所述送料机构13包括机械手和吸取装置,该机械手具有一竖立地固定于工作台111上的固定臂131和一可沿X轴和Y轴移动的活动臂132,该吸取装置133连接于活动臂132的端部。为了驱动活动臂132上、下、左、右平移,本成型设备配设有第二驱动装置134、第三驱动装置135,该第二驱动装置134设置在固定臂131上部,活动臂132横向设置于固定臂131中部,该固定臂131与活动臂132之间设有一纵向活动机构136和一横向活动机构137,该纵向、横向活动机构136、137可以是由可相互滑动的滑轨和滑槽相互配合而成的滑动机构,也可以是由齿轮和齿条带动而组成的传动机构。该第二驱动装置134连接于纵向活动机构136,该第三驱动装置135设置于活动臂132的末端,其连接于横向活动机构137,由第二、第三驱动装置134、135配合使活动臂132上、下、左、右平移,以实现沿X轴和Y轴移动功能。所述吸取装置133连接于活动臂132的端部,该吸取装置133包括一承托架138和至少一个真空吸头139,各真空吸头139固定于承托架138上,且各真空吸头139均用气管连接于抽真空设备上。
The
所述检测控制中心20用于控制各驱动装置123、134、135、34的动作、检测各机构的运行状态和位置,及时反馈模塑成型的数量等。该检测控制中心20包括中央控制器21和显示器22,所述显示器22设在工作平台上,以便于具体信息的显示。该中央控制器21安装于工作台111底下的容置空间12中,该中央控制器2上电性连接有多个控制按钮23,且中央控制器2均电性连接驱动装置123、134、135、34和显示器22,由控制按钮23控制设备的运行。一般情况下各驱动装置123、134、135、34在程序设定下自动启动/停止,但是也可以通过控制按钮23人为地控制启动、停止,为操作带来方便。
The detection and
本设备的工作原理是:送料部分10通过吸取的方式将叶片吸起来,再送到压模部分30的模腔35中,待送料部分10退出模腔35后,由检测控制中心20自动控制上、下模32、33压模以模塑成型的方式制出成品,而后可以通过自动下料治具或人工手动将成品取出。
The working principle of this equipment is: the feeding
具体工作过程如下:该活动臂132端部的吸取装置133位于自动上料工位B的上方,由第二驱动装置134带动而使吸取装置133向下活动,使吸取装置133的真空吸头139贴于置料盘121的仿真叶片,并将仿真叶片吸住,而后由第二驱动装置134驱动活动臂132向上升,到达设定高度后,再由第三驱动装置135驱动向使活动臂132向右平移,以使吸取装置133整体伸入到压模部分30,到达压模部分30后,吸取装置133将仿真叶片放到模腔35后,由第三驱动装置135驱动而返回自动上料工位B的上方,藉此完成一个连续的动作过程。在检测控制中心20配合下,可以检测到送料机构退出压模部分30,从而启动驱动装置34,使上下模33合模可以一次性模塑成型出多株树叶。
The specific working process is as follows: the
综上所述,本实用新型的设计重点在于,其由于该全自动植物纤维制品模塑胶成型设备包括压模部分30、送料部分10和检测控制中心20,送料部分10将叶片自动送到压模部分30的模腔35中,待送料部分10退出模腔35后,由检测控制中心20自动控制上下模33压模以模塑成型的方式制出成品,而后可以通过自动下料治具或人工手动将成品取出,便得到成品,从而改变传统手工组装植物仿真叶片的方式,本设备实现了植物纤维制品的自动生产,加快生产速度,有效提高生产效率,降低人力成本。
In summary, the key point of the design of this utility model is that since the fully automatic plant fiber product molding plastic molding equipment includes a
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
Claims (8)
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| CN 201320189829 CN203267041U (en) | 2013-04-16 | 2013-04-16 | Fully automatic plant simulation product molding equipment |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589565A (en) * | 2015-01-30 | 2015-05-06 | 浙江一迈自动化设备有限公司 | Feeding mechanism of fully-automatic mold pressing sizing equipment |
| CN105108956A (en) * | 2015-08-28 | 2015-12-02 | 杭州安泰英标电器有限公司 | Full-automatic thermosetting plastic pressing equipment |
| CN105417151A (en) * | 2015-11-20 | 2016-03-23 | 南京邮电大学 | Feeding device and method for industrial artificial flower |
| CN105455275A (en) * | 2015-11-20 | 2016-04-06 | 南京邮电大学 | Heat setting device and method for craft artificial flowers |
| CN105459387A (en) * | 2015-12-23 | 2016-04-06 | 东莞市新图注塑机械有限公司 | Semi-automatic multi-head setting machine |
| CN106106613A (en) * | 2016-07-06 | 2016-11-16 | 陈嘉玲 | A kind of disposable tableware and the equipment of production thereof |
| CN111631466A (en) * | 2020-05-21 | 2020-09-08 | 广西上林县今井工艺制品有限公司 | Automatic production line for artificial flowers |
| EP3747259A1 (en) | 2019-06-04 | 2020-12-09 | Zhejiang Minzo New Materials Co., Ltd. | Integrated artificial plant wall and method for preparing same |
| CN114589907A (en) * | 2021-06-03 | 2022-06-07 | 三叶草生物降解新材料科技(深圳)有限公司 | A molding equipment for fully biodegradable tableware and industrial packaging products |
| CN116512497A (en) * | 2023-02-27 | 2023-08-01 | 盐城家安乐自动化科技有限公司 | Stamping structure applied to industrial stamping robot |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104589565A (en) * | 2015-01-30 | 2015-05-06 | 浙江一迈自动化设备有限公司 | Feeding mechanism of fully-automatic mold pressing sizing equipment |
| CN105108956A (en) * | 2015-08-28 | 2015-12-02 | 杭州安泰英标电器有限公司 | Full-automatic thermosetting plastic pressing equipment |
| CN105455275B (en) * | 2015-11-20 | 2017-01-25 | 南京邮电大学 | Process simulation flower heat setting device and method thereof |
| CN105455275A (en) * | 2015-11-20 | 2016-04-06 | 南京邮电大学 | Heat setting device and method for craft artificial flowers |
| CN105417151A (en) * | 2015-11-20 | 2016-03-23 | 南京邮电大学 | Feeding device and method for industrial artificial flower |
| CN105417151B (en) * | 2015-11-20 | 2017-10-10 | 南京邮电大学 | Process simulation spends cotton entering equipment and its method |
| CN105459387A (en) * | 2015-12-23 | 2016-04-06 | 东莞市新图注塑机械有限公司 | Semi-automatic multi-head setting machine |
| CN105459387B (en) * | 2015-12-23 | 2019-09-24 | 东莞市新图注塑机械有限公司 | Multi-head semi-automatic forming machine |
| CN106106613A (en) * | 2016-07-06 | 2016-11-16 | 陈嘉玲 | A kind of disposable tableware and the equipment of production thereof |
| EP3747259A1 (en) | 2019-06-04 | 2020-12-09 | Zhejiang Minzo New Materials Co., Ltd. | Integrated artificial plant wall and method for preparing same |
| CN111631466A (en) * | 2020-05-21 | 2020-09-08 | 广西上林县今井工艺制品有限公司 | Automatic production line for artificial flowers |
| CN114589907A (en) * | 2021-06-03 | 2022-06-07 | 三叶草生物降解新材料科技(深圳)有限公司 | A molding equipment for fully biodegradable tableware and industrial packaging products |
| CN116512497A (en) * | 2023-02-27 | 2023-08-01 | 盐城家安乐自动化科技有限公司 | Stamping structure applied to industrial stamping robot |
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