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CN203266880U - Manufacturing mold of bidirectional keel embedding-fastening type assembled anti-cracking and anti-seeping permanent formwork - Google Patents

Manufacturing mold of bidirectional keel embedding-fastening type assembled anti-cracking and anti-seeping permanent formwork Download PDF

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CN203266880U
CN203266880U CN 201320266927 CN201320266927U CN203266880U CN 203266880 U CN203266880 U CN 203266880U CN 201320266927 CN201320266927 CN 201320266927 CN 201320266927 U CN201320266927 U CN 201320266927U CN 203266880 U CN203266880 U CN 203266880U
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mold
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production
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李庆华
黄博滔
徐世烺
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Zhejiang University ZJU
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Abstract

本实用新型公开了一种双向龙骨嵌扣式可拼装防裂防渗永久性模板的制作模具,由矩形面板的第一制作模具、第二连接件的第二制作模具、第三连接件的第三制作模具和第四连接件的第四制作模具组成。本实用新型所制得的永久性模板可以在水工结构、港海结构、桥涵隧洞等结构浇筑阶段作为模板使用,在浇筑成型后兼做该结构的防护板和外保护层。本实用新型所述的模具可以用钢材、木材等材料制作,可以用于工厂预制生产,具有制作简单,使用方便,可重复利用的特点。

Figure 201320266927

The utility model discloses a manufacturing mold of a two-way keel embedded buckle-type permanent formwork that can be assembled to prevent cracking and seepage. The third manufacturing mold is composed of the fourth manufacturing mold of the fourth connecting piece. The permanent formwork prepared by the utility model can be used as a formwork in the pouring stage of structures such as hydraulic structures, harbor and sea structures, bridges and culverts, and can also be used as a protective plate and an outer protective layer of the structure after pouring. The mold described in the utility model can be made of materials such as steel and wood, and can be used for prefabricated production in factories. It has the characteristics of simple manufacture, convenient use, and reusability.

Figure 201320266927

Description

一种双向龙骨嵌扣式可拼装防裂防渗永久性模板的制作模具A mold for making a two-way keel embedded buckle-type assembleable anti-crack and anti-seepage permanent formwork

技术领域 technical field

本实用新型属于一种建筑模板的制作模具,可以制作双向龙骨嵌扣式可拼装防裂防渗永久性模板,制成的模板是主要用于水工结构、港海结构、桥涵隧洞等的高耐久永久性模板,在浇筑阶段作为模板使用,浇筑成型后兼做结构的防护板和外保护层。 The utility model belongs to a mold for making building templates, which can make two-way keel embedded buckle-type permanent templates that can be assembled to prevent cracking and seepage. The durable and permanent formwork is used as a formwork during the pouring stage, and it is also used as a protective plate and outer protective layer of the structure after pouring.

背景技术 Background technique

目前,国内建筑领域中,水工结构、港海结构、桥涵隧洞等建筑结构通常使用木模板、钢模板等模板,存在消耗量大、拆装不便、周转费用高、利用率低等不利因素。传统情况下的结构中普通混凝土表面自然裸露,耐久性较低。与此同时,以抗裂作为控制条件进行设计是水工结构等有别于其他类型建筑结构的重要特征,普通混凝土易开裂问题不仅会影响水工结构等的正常工作也会影响其耐久性和使用寿命,严重的甚至会影响结构的安全运行。以上几点一直以来是水工结构、港海结构、桥涵隧洞等施工和使用过程中较难解决的问题。利用可拼装防裂防渗永久性模板可以有效解决上述问题,但可拼装防裂防渗永久性模板的制造模具还未见报道。 At present, in the domestic construction field, building structures such as hydraulic structures, harbor and sea structures, bridges and culverts and tunnels usually use wooden formwork, steel formwork and other formwork, which has disadvantages such as large consumption, inconvenient disassembly and assembly, high turnover cost, and low utilization rate. In the traditional structure, the ordinary concrete surface is naturally exposed, and its durability is low. At the same time, designing with crack resistance as the control condition is an important feature that distinguishes hydraulic structures and other types of building structures. The problem of easy cracking of ordinary concrete will not only affect the normal work of hydraulic structures, but also affect their durability and performance. Seriously, it may even affect the safe operation of the structure. The above points have always been difficult problems to solve in the construction and use of hydraulic structures, harbor and sea structures, bridges, culverts and tunnels. The problems referred to above can be effectively solved by utilizing the crack-proof and seepage-proof permanent formwork that can be assembled, but the manufacturing mold of the crack-proof and seepage-proof permanent formwork that can be assembled has not been reported yet.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种双向龙骨嵌扣式可拼装防裂防渗永久性模板的制作模具,以便于其工厂预制,大量生产,为此,本实用新型采用以下技术方案: The technical problem to be solved by this utility model is to provide a two-way keel-embedded buckle-type assembly mold for crack-proof and seepage-proof permanent formwork, so as to facilitate its factory prefabrication and mass production. For this reason, the utility model adopts the following technical solutions:

它由矩形面板的第一制作模具、第二连接件的第二制作模具、第三连接件的第三制作模具和第四连接件的第四制作模具组成; It consists of a first manufacturing mold for the rectangular panel, a second manufacturing mold for the second connecting part, a third manufacturing mold for the third connecting part, and a fourth manufacturing mold for the fourth connecting part;

第一制作模具上部开口,四周有围成矩形的第一凹槽,第一凹槽所围成的矩形部分的高度低于第一凹槽的外侧边壁,矩形部分分布有凸起的棱条,第一制作模具的内部模腔形状为所述矩形面板的形状; The upper part of the first production mold is open, surrounded by a first rectangular groove, the height of the rectangular part surrounded by the first groove is lower than the outer side wall of the first groove, and the rectangular part is distributed with raised edges Bar, the shape of the inner mold cavity of the first manufacturing mold is the shape of the rectangular panel;

第二制作模具上部开口,其具有相交成十字型的四臂、四臂中有沿臂的长度方向延伸的两条一字凸棱相交构成的十字凸棱,十字凸棱的棱宽与第一凹槽宽度的2倍一致,第二制作模具在十字凸棱两侧有第二凹槽,十字凸棱的高度低于第二凹槽的外侧边壁,第二制作模具的内部模腔形状为第二连接件的形状; The second makes the upper opening of the mold, which has four arms that intersect to form a cross, and in the four arms, two straight ribs extending along the length direction of the arms intersect to form a cross rib, and the rib width of the cross rib is the same as that of the first 2 times the width of the groove is consistent, the second production mold has a second groove on both sides of the cross convex rib, the height of the cross convex rib is lower than the outer side wall of the second groove, the shape of the inner cavity of the second production mold is the shape of the second connector;

所述第三制作模具的形状与第二制作模具相同并还具有隔板,所述隔板处在组成第三制作模具十字凸棱的其中一个一字棱的上方的中部,将第三制作模具的内部模腔分成两个第三模腔,第三模腔为第三连接件的形状; The shape of the 3rd making mold is identical with the 2nd making mold and also has dividing plate, and described dividing plate is in the middle part above one of the inline ribs that forms the 3rd making mold cross rib, the 3rd making mold The inner cavity of the mold is divided into two third mold cavities, and the third mold cavity is the shape of the third connecting piece;

所述第四制作模具的形状与第二制作模具相同并还具有正交隔板,所述正交隔板处在第四制作模具十字凸棱的上方的中部,将第四制作模具的内部模腔分成四个第四模腔,第四模腔为第四连接件的形状; The shape of the fourth production mold is the same as that of the second production mold and also has an orthogonal partition, the orthogonal partition is in the middle part above the cross rib of the fourth production mold, and the inner mold of the fourth production mold The cavity is divided into four fourth mold cavities, and the fourth mold cavity is in the shape of the fourth connecting piece;

所述第二制作模具、第三制作模具、第四制作模具的开口处被配设有若干棱条。 The openings of the second production mold, the third production mold and the fourth production mold are equipped with several ribs.

由于采用本实用新型的技术方案,可以简单有效地制得双向龙骨嵌扣式可拼装防裂防渗永久性模板,从而有效改善水工结构等的模板利用问题和耐久性问题,此外,模具可以重复利用,具有较为显著的经济效益。 Due to the adoption of the technical solution of the utility model, it is possible to simply and effectively make a two-way keel embedded permanent formwork that can be assembled to prevent cracking and seepage, thereby effectively improving the utilization and durability of the formwork in hydraulic structures. In addition, the mold can Reuse has significant economic benefits.

附图说明 Description of drawings

图1(a)是本实用新型第一制作模具的结构示意图。 Fig. 1 (a) is the structural representation of the first mold of the utility model.

图1(b)是第一制作模具的俯视图。 Fig. 1(b) is a top view of the first production mold.

图1(c)是图1(b)A-A的剖视图。 Fig. 1(c) is a sectional view of Fig. 1(b) A-A.

图1(d)是图1(b)B-B的剖视图。 Fig. 1(d) is a sectional view of Fig. 1(b) B-B.

图2(a)是本实用新型第二制作模具的结构示意图。 Fig. 2 (a) is the structural representation of the second production mold of the utility model.

图2(b)是第二制作模具的正视图。 Fig. 2(b) is a front view of the second manufacturing mold.

图2(c)是第二制作模具的俯视图。 Fig. 2(c) is a top view of the second manufacturing mold.

图2(d)是图2(c)C-C的剖视图。 Fig. 2(d) is a sectional view of Fig. 2(c) C-C.

图2(e)是图2(c)D-D的剖视图。 Fig. 2(e) is a sectional view of Fig. 2(c) D-D.

图2(f)是图2(c)E-E的剖视图。 Figure 2(f) is a cross-sectional view of Figure 2(c) E-E.

图3(a)是本实用新型第三制作模具的结构示意图。 Fig. 3 (a) is the structural representation of the third manufacturing mold of the present utility model.

图3(b)是第三制作模具的俯视图。 Fig. 3(b) is a top view of the third manufacturing mold.

图4(a)是本实用新型第四制作模具的结构示意图。 Fig. 4 (a) is the structural representation of the fourth production mold of the present utility model.

图4(b)是第四制作模具的俯视图。 Fig. 4(b) is a top view of the fourth manufacturing mold.

图5是矩形面板和第二连接件、第三连接件、第四连接件组合连接成的双向龙骨嵌扣式可拼装防裂防渗永久性模板的结构示意图。 Fig. 5 is a schematic structural view of a two-way keel snap-in type assembleable anti-crack and anti-seepage permanent formwork composed of a rectangular panel and the second connector, the third connector, and the fourth connector.

图6是图5中的面板的结构示意图。 FIG. 6 is a schematic structural diagram of the panel in FIG. 5 .

图7是图5中的第二连接件的结构示意图。 FIG. 7 is a schematic structural diagram of the second connecting member in FIG. 5 .

图8是图5中的第三连接件的结构示意图。 FIG. 8 is a schematic structural diagram of the third connecting member in FIG. 5 .

图9是图5中的第四连接件的结构示意图。 FIG. 9 is a schematic structural diagram of a fourth connecting member in FIG. 5 .

具体实施方式 Detailed ways

下面结合附图对本实用新型双向龙骨嵌扣式可拼装防裂防渗永久性模板具体实施方式作进一步说明,本实施实例是对本实用新型的说明,而不是对本实用新型作出任何限定。 The following is a further description of the specific implementation of the two-way keel embedded permanent formwork that can be assembled to prevent cracking and seepage in conjunction with the accompanying drawings. This implementation example is an illustration of the utility model, rather than making any limitation to the utility model.

本实用新型由矩形面板I的第一制作模具1、第二连接件II的第二制作模具2、第三连接件III的第三制作模具3和第四连接件IV的第四制作模具4组成; The utility model is made up of the first production mold 1 of the rectangular panel I, the second production mold 2 of the second connector II, the third production mold 3 of the third connector III and the fourth production mold 4 of the fourth connector IV ;

第一制作模具1上部开口,四周有围成矩形的第一凹槽10,第一凹槽所围成的矩形部分12的高度低于第一凹槽的外侧边壁13,矩形部分分布有凸起的棱条11,第一制作模具1的内部模腔形状为所述矩形面板I的形状; The first production mold 1 top opening, surrounded by a first groove 10 surrounded by a rectangle, the height of the rectangular part 12 surrounded by the first groove is lower than the outer side wall 13 of the first groove, and the rectangular part is distributed with Raised ribs 11, the shape of the inner cavity of the first manufacturing mold 1 is the shape of the rectangular panel 1;

第二制作模具2上部开口,其具有相交成十字型的四臂20、四臂中有沿臂的长度方向延伸的两条一字凸棱相交构成的十字凸棱22,十字凸棱22的棱宽与第一凹槽宽度的2倍一致,第二制作模具2在十字凸棱两侧有第二凹槽23,十字凸棱22的高度低于第二凹槽23的外侧边壁24,第二制作模具2的内部模腔形状为第二连接件II的形状; The second manufacture mold 2 upper opening, it has the four arms 20 that intersect to form a cross, the four arms have the cross convex rib 22 that two inline convex ribs that extend along the length direction of the arm intersect to form, the edge of the cross convex rib 22 Wide is consistent with 2 times of the width of the first groove, and the second manufacturing mold 2 has the second groove 23 on both sides of the cross rib, and the height of the cross rib 22 is lower than the outer side wall 24 of the second groove 23, The shape of the inner mold cavity of the second production mold 2 is the shape of the second connector II;

所述第三制作模具3的形状与第二制作模具2相同并还具有隔板32,所述隔板32处在组成第三制作模具十字凸棱的其中一个一字棱的上方的中部,将第三制作模具3的内部模腔分成两个第三模腔33,第三模腔33为第三连接件III的形状; The shape of the 3rd making mold 3 is identical with the 2nd making mold 2 and also has dividing plate 32, and described dividing plate 32 is in the middle part above one of the inline ribs of forming the 3rd making mold cross rib, will The inner mold cavity of the 3rd making mold 3 is divided into two 3rd mold cavities 33, and the 3rd mold cavity 33 is the shape of the 3rd connector III;

所述第四制作模具4的形状与第二制作模具2相同并还具有正交隔板42,所述正交隔板42处在第四制作模具十字凸棱的上方的中部,将第四制作模具3的内部模腔分成四个第四模腔43,第四模腔43为第四连接件IV的形状; The shape of the fourth production mold 4 is the same as that of the second production mold 2 and also has an orthogonal partition 42, and the orthogonal partition 42 is in the middle part above the cross rib of the fourth production mold. The inner mold cavity of mold 3 is divided into four fourth mold cavities 43, and the fourth mold cavity 43 is the shape of the fourth connector IV;

所述第二制作模具2、第三制作模具3、第四制作模具4的开口处被配设有若干棱条21、31、41。 The openings of the second manufacturing mold 2 , the third manufacturing mold 3 and the fourth manufacturing mold 4 are provided with several ribs 21 , 31 , 41 .

使用钢材制作完成第一制作模具1,第二制作模具2,第三制作模具3、第四制作模具4后,将制备完成的超高韧性水泥基复合材料(UHTCC)从上部开口处分别倒入第一制作模具1,第二制作模具2,第三制作模具3、第四制作模具4并适当振捣,养护2-3天后拆模。在标准条件下养护28天后,按照模板拼装方法将制得的矩形面板和连接件拼装为图5所示永久性模板。 After the first production mold 1, the second production mold 2, the third production mold 3, and the fourth production mold 4 are completed using steel materials, the prepared ultra-high toughness cement-based composite (UHTCC) is poured from the upper opening respectively The first mold 1 is made, the second mold 2 is made, the third mold 3 is made, and the fourth mold 4 is made and properly vibrated, and the molds are removed after 2-3 days of curing. After 28 days of curing under standard conditions, the prepared rectangular panels and connectors were assembled into a permanent formwork as shown in Figure 5 according to the formwork assembly method.

施工时,可以根据模板实际尺寸的需要进行模具的尺寸设计,根据工期等的需要确定模具数量,模具可以重复利用,本实用新型具有制作简单、使用方便的特点,容易满足工程预制需要和大量工程的应用。 During construction, the size of the mold can be designed according to the actual size of the formwork, and the number of molds can be determined according to the needs of the construction period. Applications.

图6-9显示了用上述模具制作成的组成双向龙骨嵌扣式可拼装防裂防渗永久性模板的矩形面板I、第二连接件II、第三连接件III、第四连接件IV,图5显示了由9块矩形面板I、4块第二连接件II、8块第三连接件III、4块第四连接件IV组成的双向龙骨嵌扣式可拼装防裂防渗永久性模板。所述矩形面板四周有突起的边框,第二连接件呈十字形,第三连接件呈T形,第四连接件呈L形,所述连接件包括正交的连接臂;所述第二连接件的正交位对应相邻四个边框的相邻转角位,所述第二连接件的连接臂的横截面呈凹槽形;所述第三连接件的正交位对应相邻二个边框的相邻转角位,所述第三连接件处于T形下侧的连接臂的横截面为凹槽形,所述第三连接件处于正交位两侧的连接臂的横截面为所述凹槽形的半体;所述第四连接件的正交位对应一个边框的转角位,所述第四连接件的连接臂的横截面为所述凹槽形的半体;所述凹槽型连接臂和相邻的两块矩形面板上的相邻边框相扣合,所述横截面呈凹槽形半体的连接臂靠压在一块矩形面板的边框上。 Figure 6-9 shows the rectangular panel I, the second connector II, the third connector III, and the fourth connector IV of the two-way keel embedded buckle-type assembleable anti-crack and anti-seepage permanent formwork made of the above mold, Figure 5 shows a two-way keel-embedded, crack-proof and seepage-proof permanent formwork composed of 9 rectangular panels I, 4 second connectors II, 8 third connectors III, and 4 fourth connectors IV . There are protruding frames around the rectangular panel, the second connecting piece is in the shape of a cross, the third connecting piece is in the shape of a T, and the fourth connecting piece is in the shape of an L, and the connecting piece includes orthogonal connecting arms; the second connecting piece The orthogonal position of the piece corresponds to the adjacent corner positions of the four adjacent frames, and the cross section of the connecting arm of the second connecting piece is groove-shaped; the orthogonal position of the third connecting piece corresponds to the adjacent two frames The cross-section of the connecting arm on the lower side of the T-shape of the third connecting piece is groove-shaped, and the cross-section of the connecting arm on both sides of the orthogonal position of the third connecting piece is the concave shape. A groove-shaped half body; the orthogonal position of the fourth connecting member corresponds to a corner position of a frame, and the cross section of the connecting arm of the fourth connecting member is the groove-shaped half body; the groove-shaped The connecting arm is engaged with the adjacent frames on two adjacent rectangular panels, and the connecting arm with a groove-shaped half body in cross-section presses against the frame of one rectangular panel.

Claims (1)

1.一种双向龙骨嵌扣式可拼装防裂防渗永久性模板的制作模具,其特征是:它由矩形面板的第一制作模具、第二连接件的第二制作模具、第三连接件的第三制作模具和第四连接件的第四制作模具组成; 1. A two-way keel embedded buckle-type mold that can be assembled to prevent cracking and seepage-proof permanent formwork, is characterized in that: it consists of the first production mold of the rectangular panel, the second production mold of the second connector, and the third connector The third manufacturing mold and the fourth manufacturing mold of the fourth connector are composed; 第一制作模具上部开口,四周有围成矩形的第一凹槽,第一凹槽所围成的矩形部分的高度低于第一凹槽的外侧边壁,矩形部分分布有凸起的棱条,第一制作模具的内部模腔形状为所述矩形面板的形状; The upper part of the first production mold is open, surrounded by a first rectangular groove, the height of the rectangular part surrounded by the first groove is lower than the outer side wall of the first groove, and the rectangular part is distributed with raised edges Bar, the shape of the inner mold cavity of the first manufacturing mold is the shape of the rectangular panel; 第二制作模具上部开口,其具有相交成十字型的四臂、四臂中有沿臂的长度方向延伸的两条一字凸棱相交构成的十字凸棱,十字凸棱的棱宽与第一凹槽宽度的2倍一致,第二制作模具在十字凸棱两侧有第二凹槽,十字凸棱的高度低于第二凹槽的外侧边壁,第二制作模具的内部模腔形状为第二连接件的形状; The second makes the upper opening of the mold, which has four arms that intersect to form a cross, and in the four arms, two straight ribs extending along the length direction of the arms intersect to form a cross rib, and the rib width of the cross rib is the same as that of the first 2 times the width of the groove is consistent, the second production mold has a second groove on both sides of the cross convex rib, the height of the cross convex rib is lower than the outer side wall of the second groove, the shape of the inner cavity of the second production mold is the shape of the second connector; 所述第三制作模具的形状与第二制作模具相同并还具有隔板,所述隔板处在组成第三制作模具十字凸棱的其中一个一字棱的上方的中部,将第三制作模具的内部模腔分成两个第三模腔,第三模腔为第三连接件的形状; The shape of the 3rd making mold is identical with the 2nd making mold and also has dividing plate, and described dividing plate is in the middle part above one of the inline ribs that forms the 3rd making mold cross rib, the 3rd making mold The inner cavity of the mold is divided into two third mold cavities, and the third mold cavity is the shape of the third connecting piece; 所述第四制作模具的形状与第二制作模具相同并还具有正交隔板,所述正交隔板处在第四制作模具十字凸棱的上方的中部,将第四制作模具的内部模腔分成四个第四模腔,第四模腔为第四连接件的形状; The shape of the fourth production mold is the same as that of the second production mold and also has an orthogonal partition, the orthogonal partition is in the middle part above the cross rib of the fourth production mold, and the inner mold of the fourth production mold The cavity is divided into four fourth mold cavities, and the fourth mold cavity is in the shape of the fourth connecting piece; 所述第二制作模具、第三制作模具、第四制作模具的开口处被配设有若干棱条。 The openings of the second production mold, the third production mold and the fourth production mold are equipped with several ribs.
CN 201320266927 2013-05-15 2013-05-15 Manufacturing mold of bidirectional keel embedding-fastening type assembled anti-cracking and anti-seeping permanent formwork Expired - Lifetime CN203266880U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114102810A (en) * 2020-08-27 2022-03-01 周兆弟 Convex molding mechanism in prefabricated component top and prefabricated component top molding equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114102810A (en) * 2020-08-27 2022-03-01 周兆弟 Convex molding mechanism in prefabricated component top and prefabricated component top molding equipment

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