CN203265081U - A V-groove glass disk optical image automatic screening machine - Google Patents
A V-groove glass disk optical image automatic screening machine Download PDFInfo
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- 230000003287 optical effect Effects 0.000 title claims abstract description 28
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Abstract
Description
技术领域 technical field
本实用新型的目的是针对现有技术的上述缺陷,提供一种V型槽玻璃盘光学影像全自动筛选机。 The purpose of this utility model is to provide a V-shaped groove glass disk optical image automatic screening machine for the above-mentioned defects of the prior art.
为解决现有技术的上述缺陷,本实用新型要解决的技术方案是:一种V型槽玻璃盘光学影像全自动筛选机,包括第一机台和第二机台,所述第一机台上设有一底板,所述底板上设有一圆筒,所述圆筒的端部设有一可转动的盘体,所述圆筒内部设有驱动盘体的伺服马达,所述盘体圆周边的外侧分别依次设有导向装置、纠正装置、光纤定位装置、第一取相检测装置、第二取相检测装置、第三取相检测装置和下料装置,所述第二机台上设有送料装置,所述第一取相检测装置、第二取相检测装置和第三取相检测装置均与PCB运动控制系统电连接。 In order to solve the above-mentioned defects of the prior art, the technical solution to be solved by the utility model is: a V-groove glass disk optical image automatic screening machine, including a first machine and a second machine, the first machine There is a bottom plate on the top, and a cylinder is arranged on the bottom plate, a rotatable disc is provided at the end of the cylinder, a servo motor is provided inside the cylinder to drive the disc, and the circumference of the disc is The outside is respectively provided with a guide device, a correction device, an optical fiber positioning device, a first phase detection device, a second phase detection device, a third phase detection device and a feeding device, and the second machine is equipped with a feeding device. device, the first phase-taking detection device, the second phase-taking detection device and the third phase-taking detection device are all electrically connected to the PCB motion control system.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述盘体包括底盘和托盘,所述底盘与所述托盘通过立柱连接,所述底盘通过法兰固定在所述伺服马达的输出轴上,所述托盘顶面设有放置工件的V型槽。托盘顶面设置的V型槽可放置不可站立的工件,便于细长的工件放置,不易掉落,伺服马达驱动盘体逆时针转动。 As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the disk body includes a chassis and a tray, the chassis is connected to the tray through a column, and the chassis is fixed on the On the output shaft of the servo motor, the top surface of the pallet is provided with a V-shaped groove for placing workpieces. The V-shaped groove on the top surface of the tray can place workpieces that cannot stand, which is convenient for placing slender workpieces and is not easy to drop. The servo motor drives the tray to rotate counterclockwise.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述送料装置包括振动送料盘和直线送料装置,所述直线送料装置包括一支架,所述支架端部设有一导轨,所述导轨的一端与所述振动送料盘的送料出口连接,所述导轨的另一端与所述盘体的入料边缘连接,所述振动送料盘与振动电机电连接。振动送料盘将工件送到导轨上,通过导轨将需要检测的工件,快速沿直线送料装置上的导轨通过,使需检测的工件的传送速度平稳到达V型槽玻璃盘。 As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the feeding device includes a vibrating feeding plate and a linear feeding device, and the linear feeding device includes a bracket, and a guide rail is provided at the end of the bracket One end of the guide rail is connected to the feeding outlet of the vibrating feeding tray, the other end of the guide rail is connected to the feeding edge of the tray body, and the vibrating feeding tray is electrically connected to the vibration motor. The vibrating feeding plate sends the workpiece to the guide rail, and through the guide rail, the workpiece to be inspected quickly passes along the guide rail on the linear feeding device, so that the conveying speed of the workpiece to be inspected can reach the V-shaped groove glass plate smoothly.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述导向装置包括第一横向公槽滑块,所述第一横向公槽滑块上设有第一横向母槽滑块,所述第一横向公槽滑块中部设有公槽齿条,所述第一横向母槽滑块穿设有与所述公槽齿条啮合的手轮传动轴,所述第一横向母槽滑块上设有第一竖向公槽滑块,所述第一竖向公槽滑块上设有第一传动滑块,所述第一传动滑块上设有第一传动导轮板,所述第一传动导轮板上设有第一导轮和第一皮带传动轮,所述第一皮带传动轮和第一导轮通过第一导杆连接,所述第一导轮的底面设有第一橡胶圈。 As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the guide device includes a first horizontal male groove slider, and a first horizontal female groove is arranged on the first horizontal male groove slider Slider, the middle part of the first transverse male groove slider is provided with a male groove rack, the first transverse female groove slider is pierced with a handwheel transmission shaft meshing with the male groove rack, the first The horizontal female groove slider is provided with a first vertical male groove slider, the first vertical male groove slider is provided with a first transmission slider, and the first transmission slider is provided with a first transmission guide The wheel plate, the first transmission guide wheel plate is provided with a first guide wheel and a first belt drive wheel, the first belt drive wheel and the first guide wheel are connected by a first guide rod, and the first guide wheel The bottom surface is provided with a first rubber ring.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述纠正装置包括第二横向公槽滑块,所述第二横向公槽滑块上设有第二横向母槽滑块,所述第二横向母槽滑块上设有第二竖向公槽滑块,所述第二竖向公槽滑块上设有第二传动滑块,所述第二传动滑块上设有第二传动导轮板和第三传动导轮板,所述第二传动导轮板上设有第二皮带传动轮和第二导轮,所述第二皮带传动轮和第二导轮通过第二导杆连接,所述第三传动导轮板上设有第三皮带传动轮和第三导轮,所述第三皮带传动轮和第三导轮通过第三导杆连接,所述第一皮带传动轮、第二皮带传动轮和第三皮带传动轮通过带有弹性的圆皮带连接,所述第二导轮的底面设有第二橡胶圈。第一皮带传动轮的动力是通过盘体的动力转动,第一橡胶圈圆轴磨擦盘体带动第一皮带轮,通过第一皮带传动轮带动第二皮带传动轮和第三皮带传动轮,使得第一导轮、第二导轮与盘体的转速同步,第一皮带传动轮、第二皮带传动轮、第三皮带传动轮之间使用带有弹性的圆皮带连接同步转动,更好的使盘面上的待检测工件排列定位整齐;使检测精度更精准。 As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the correction device includes a second horizontal male groove slider, and a second horizontal female groove is arranged on the second horizontal male groove slider The slider, the second horizontal female groove slider is provided with a second vertical male groove slider, the second vertical male groove slider is provided with a second transmission slider, and the second transmission slider A second transmission guide wheel plate and a third transmission guide wheel plate are arranged on the top, and a second belt drive wheel and a second guide wheel are arranged on the second drive guide wheel plate, and the second belt drive wheel and the second guide wheel The wheels are connected by the second guide rod, and the third transmission guide wheel plate is provided with a third belt drive wheel and a third guide wheel, and the third belt drive wheel and the third guide wheel are connected by a third guide rod, so The first belt drive wheel, the second belt drive wheel and the third belt drive wheel are connected by an elastic round belt, and the bottom surface of the second guide wheel is provided with a second rubber ring. The power of the first belt drive wheel is through the power rotation of the disc body. The first rubber ring circular shaft friction disc body drives the first pulley, and drives the second belt drive wheel and the third belt drive wheel through the first belt drive wheel, so that the first belt drive wheel The rotation speed of the first guide wheel and the second guide wheel is synchronous with the disk body, and the first belt drive wheel, the second belt drive wheel and the third belt drive wheel are connected to rotate synchronously with an elastic round belt, so that the disk surface can be better The workpieces to be detected on the machine are arranged and positioned neatly; making the detection accuracy more accurate.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述光纤定位装置包括第三横向公槽滑块,所述第三横向公槽滑块上设有第三横向母槽滑块,所述第三横向母槽滑块上设有第三竖向公槽滑块,所述第三竖向公槽滑块上设有光纤滑块,所述光纤滑块上设有光纤安装板,所述光纤安装板的中部间隔设有光纤对射安装板,所述光纤安装板的端部设有LED灯。光纤定位装置对需检测的工件进行光纤、脉冲定位。 As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the optical fiber positioning device includes a third horizontal male groove slider, and a third horizontal female groove slider is provided on the third horizontal male groove slider. groove slider, the third horizontal female groove slider is provided with a third vertical male groove slider, the third vertical male groove slider is provided with an optical fiber slider, and the optical fiber slider is provided with An optical fiber installation plate, the middle part of the optical fiber installation plate is provided with an optical fiber facing installation plate at intervals, and an LED light is provided at the end of the optical fiber installation plate. The optical fiber positioning device performs optical fiber and pulse positioning on the workpiece to be detected.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述第一取相检测装置包括第四横向公槽滑块,所述第四横向公槽滑块上设有第四横向母槽滑块,所述第四横向母槽滑块上设有第四竖向公槽滑块,所述第四竖向公槽滑块上设有安装第一相机安装板的第一滑槽,所述第一相机安装板上设有第一相机。经过光纤定位后,由第一相机对工件进行外观拍照,第一相机拍照后将数据传送至PCB运动控制系统,PCB运动控制系统根据传送的数据进行判断,如果是良品则通过第二取相检测装置检测,如果是不良品则直接记录为不良品,不需经过第二取相检测装置和第三取相检测装置检测,自动排除至不良下料装置的出口; As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the first phase detection device includes a fourth horizontal male groove slider, and the fourth horizontal male groove slider is provided with a fourth horizontal male groove slider. Four horizontal female groove sliders, the fourth horizontal female groove slider is provided with a fourth vertical male groove slider, and the fourth vertical male groove slider is provided with a first camera mounting plate installed on the fourth vertical male groove slider. A chute, the first camera mounting plate is provided with a first camera. After optical fiber positioning, the appearance of the workpiece is photographed by the first camera, and the data is sent to the PCB motion control system after the first camera takes pictures. The PCB motion control system judges according to the transmitted data. If it is a good product, it will pass the second phase detection. Device detection, if it is a defective product, it will be directly recorded as a defective product, and it does not need to be detected by the second phase detection device and the third phase detection device, and it will be automatically excluded to the outlet of the defective cutting device;
所述第二取相检测装置包括第五横向公槽滑块,所述第五横向公槽滑块上设有第五横向母槽滑块,所述第五横向母槽滑块上设有第五竖向公槽滑块,所述第五竖向公槽滑块由上而下依次设有面光源滑块、环光源滑块和第二相机安装滑块,所述面光源滑块上设有面光源安装板,所述环光源滑块上设有环光源安装板,所述第二相机安装滑块上设有第二相机连接板,所述第二相机连接板的另一端设有第二相机调整板,所述第二相机调整板的中部设有安装第二相机安装板的第二滑槽,所述第二相机安装板上设有第二相机。第二取相检测装置对工件进行高速检测,第二相机拍照得到的数据传送至PCB运动控制系统,合格的工件则经过第三取相检测装置检测,不良品则记录为不良品,不需经过第三取相检测装置检测,直接将不良品排除至不良品下料装置的出口; The second phase detection device includes a fifth horizontal male groove slider, a fifth horizontal female groove slider is provided on the fifth horizontal male groove slider, and a fifth horizontal female groove slider is provided on the fifth horizontal female groove slider. Five vertical male groove sliders, the fifth vertical male groove slider is sequentially provided with a surface light source slider, a ring light source slider and a second camera installation slider from top to bottom, and the surface light source slider is provided with There is a surface light source mounting plate, the ring light source slider is provided with a ring light source mounting plate, the second camera mounting slider is provided with a second camera connecting plate, and the other end of the second camera connecting plate is provided with a second Two camera adjustment plates, the middle part of the second camera adjustment plate is provided with a second chute for installing the second camera mounting plate, and the second camera mounting plate is provided with a second camera. The second phase detection device performs high-speed detection on the workpiece, and the data obtained by the second camera is sent to the PCB motion control system. Qualified workpieces are detected by the third phase detection device, and defective products are recorded as defective products without going through The third phase detection device detects and directly excludes defective products to the outlet of the defective product unloading device;
所述第三取相检测装置包括第六横向公槽滑块,所述第六横向公槽滑块上设有第六横向母槽滑块,所述第六横向母槽滑块上设有第六竖向公滑块,所述第六竖向公滑块上设有第三相机滑块,所述第三相机滑块上设有第三相机调整板,所述第三相机调整板的端部设有安装第三相机的第三相机安装板,所述第一取相检测装置、第二取相检测装置和第三取相检测装置均采用光纤感应、伺服马达脉冲定位和CCD光学检测。CCD光学检测速度快,可动态拍照,检测精度高。第三取相检测装置对工件宽度检测,通过第三相机拍照得到的数据传送至PCB运动控制系统判断,良品则通过良品下料装置下料,不良品则通过不良品下料装置下料,需重测工件则由重测下料装置下料。 The third phase detection device includes a sixth horizontal male groove slider, a sixth horizontal female groove slider is provided on the sixth horizontal male groove slider, and a sixth horizontal female groove slider is provided on the sixth horizontal female groove slider. Six vertical male sliders, the sixth vertical male slider is provided with a third camera slider, the third camera slider is provided with a third camera adjustment plate, the end of the third camera adjustment plate There is a third camera mounting plate on which the third camera is mounted, and the first phase detection device, the second phase detection device and the third phase detection device all adopt optical fiber induction, servo motor pulse positioning and CCD optical detection. The CCD optical detection speed is fast, it can take pictures dynamically, and the detection accuracy is high. The third phase detection device detects the width of the workpiece, and the data obtained by the third camera is sent to the PCB motion control system for judgment. Good products are discharged through the good product unloading device, and defective products are unloaded through the defective product unloading device. The re-measurement workpiece is unloaded by the re-measurement blanking device.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述下料装置包括接料盒装置,所述接料盒装置的一端设有活动后板和吹气调整杆,所述接料盒装置的上端依次间隔设有不良品下料装置、良品下料装置和重测下料装置,所述不良品下料装置和良品下料装置之间设有分气装线板,所述接料盒装置顶部对应所述盘体的一侧设有接料盒顶板。 As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the unloading device includes a material receiving box device, and one end of the material receiving box device is provided with a movable rear plate and an air blowing adjustment rod, The upper end of the receiving box device is sequentially provided with a defective product unloading device, a good product unloading device and a retest unloading device, and an air distribution board is arranged between the defective product unloading device and the good product unloading device , the top of the material receiving box device is provided with a material receiving box top plate on the side corresponding to the disc body.
作为本实用新型V型槽玻璃盘光学影像全自动筛选机的一种创新,所述不良品下料装置包括不良品吹气调整板,所述不良品吹气调整板对应所述盘体的一端设有不良品吹气板; As an innovation of the V-groove glass disk optical image automatic screening machine of the utility model, the defective product unloading device includes a defective product air blowing adjustment plate, and the defective product air blowing adjustment plate corresponds to one end of the disc body Equipped with defective product blowing board;
所述良品下料装置包括良品吹气调整板,所述良品吹气调整板对应所述盘体的一端设有良品吹气板; The good product unloading device includes a good product blowing adjustment plate, and the good product blowing adjustment plate is provided with a good product blowing plate at one end corresponding to the disc body;
所述重测下料装置包括刮板,所述刮板对应所述盘体的一端设有分气板,所述分气板上设有吹气孔,所述刮板的一侧设有吹气调整阀。吹气调整阀将杂物吹到重测盒中,所述不良品吹气板和良品吹气板上分别设有吹气嘴,所述吹气嘴与高速电磁阀电连接。 The re-measurement and blanking device includes a scraper, and the end of the scraper corresponding to the disc body is provided with a gas distribution plate, and the gas distribution plate is provided with air blowing holes, and one side of the scraper is provided with a blower. Adjust the valve. The air-blowing adjustment valve blows sundries into the retest box, and the blowing boards for defective products and good products are respectively provided with blowing nozzles, and the blowing nozzles are electrically connected to the high-speed electromagnetic valve.
与现有技术相比,本实用新型的优点是:产品可躺在V型槽全尺寸自动检测和平稳站立工件,在盘面可全尺寸自动检测装置采用图像处理,光纤传感器感应伺服马达脉冲定位光学检测,速度可以达到600-1200个/分钟,并可分开计数包装;在合格品下料装置和次品下料装置中设置吹气嘴,吹气嘴连接有高速高压电磁阀,每秒可达50次;纠正导向装置通过盘体的力量连接一个有松紧的皮带传动导向轮使排列转速与玻璃盘速度同步,定位排列效果更好,使得检测精度更精准,误差0.005MM。本发明可以实现全自动化检测,能节约成本,良品通过率100%、同时能提高生产效率。 Compared with the prior art, the utility model has the following advantages: the product can be placed in a V-shaped groove for full-scale automatic detection and the workpiece can be stood stably, and the full-scale automatic detection device can use image processing on the disk surface, and the optical fiber sensor senses the servo motor pulse positioning optics Detection, the speed can reach 600-1200 pieces/minute, and can be counted and packaged separately; blowing nozzles are installed in the unloading device for qualified products and the unloading device for defective products, and the blowing nozzles are connected with high-speed and high-pressure solenoid valves, which can reach 50 times; the correction guide device is connected to an elastic belt drive guide wheel through the power of the disc body to synchronize the arrangement speed with the glass disc speed, the positioning and arrangement effect is better, and the detection accuracy is more accurate, with an error of 0.005MM. The invention can realize fully automatic detection, can save costs, has a 100% passing rate of good products, and can improve production efficiency at the same time.
附图说明 Description of drawings
图1是本发明结构示意图。 Fig. 1 is a schematic diagram of the structure of the present invention.
图2是盘体结构示意图。 Fig. 2 is a schematic diagram of the disc structure.
图3是导向装置结构示意图。 Fig. 3 is a schematic diagram of the structure of the guiding device.
图4是纠正轮装置结构示意图。 Fig. 4 is a structural schematic diagram of the correction wheel device.
图5是光纤定位装置结构示意图。 Fig. 5 is a schematic diagram of the structure of the optical fiber positioning device.
图6是第一取相检测装置结构示意图。 Fig. 6 is a schematic structural diagram of the first phase acquisition and detection device.
图7是第二取相检测装置结构示意图。 Fig. 7 is a schematic structural diagram of the second phase acquisition and detection device.
图8是第三取相检测装置结构示意图。 Fig. 8 is a schematic structural diagram of a third phase acquisition and detection device.
图9是下料装置结构示意图。 Fig. 9 is a structural schematic diagram of the unloading device.
具体实施方式 Detailed ways
下面就根据附图对本发明做进一步描述。 The present invention will be further described below with reference to the accompanying drawings.
如图1所示,一种V型槽玻璃盘光学影像全自动筛选机,包括第一机台1和第二机台2,第一机台1上设有一底板11,底板11上设有一圆筒13,圆筒13的端部设有一可转动的盘体12,圆筒13内部设有驱动盘体12的伺服马达,盘体12圆周边的外侧分别依次设有导向装置3、纠正装置4、光纤定位装置5、第一取相检测装置6、第二取相检测装置7、第三取相检测装置8和下料装置9,第二机台2上设有送料装置21,第一取相检测装置6、第二取相检测装置7和第三取相检测装置8均与PCB运动控制系统电连接。
As shown in Figure 1, a V-groove glass disk optical image automatic screening machine includes a first machine 1 and a
如图2所示的盘体12,包括底盘121和托盘122,底盘121与托盘122通过立柱123连接,底盘121通过法兰124固定在伺服马达的输出轴上。伺服马达驱动盘体12逆时针转动,带动需检测的工件转动。
The
如图1所示,送料装置21包括振动送料盘211和直线送料装置212,直线送料装置212包括一支架213,支架213端部设有一导轨214,导轨214的一端与振动送料盘211的送料出口连接,导轨214的另一端与盘体12的入料边缘连接,振动送料盘211与振动电机电连接。振动送料盘211将工件送到导轨214上,通过导轨214将需要检测的工件,快速沿直线送料装置212上的导轨214通过,使需检测的工件的传送速度平稳到达V型槽玻璃盘。
As shown in Figure 1,
如图3所示的导向装置3,包括第一横向公槽滑块31,第一横向公槽滑块31上设有第一横向母槽滑块32,第一横向公槽滑块31中部设有公槽齿条33,第一横向母槽滑块32穿设有与公槽齿条33啮合的手轮传动轴34,第一横向母槽滑块32上设有第一竖向公槽滑块35,第一竖向公槽滑块35上设有第一传动滑块36,第一传动滑块36上设有第一传动导轮板37,第一传动导轮板37上设有第一导轮38和第一皮带传动轮39,第一皮带传动轮39和第一导轮38通过第一导杆311连接,第一导轮38的底面设有第一橡胶圈312。导向装置3将没有按规定路线传送的工件导向,使传送至托盘122的工件传送路线一至。
The guiding
如图4所示的纠正装置4,包括第二横向公槽滑块41,第二横向公槽滑块41上设有第二横向母槽滑块42,第二横向母槽滑块42上设有第二竖向公槽滑块43,第二竖向公槽滑块43上设有第二传动滑块44,第二传动滑块44上设有第二传动导轮板45和第三传动导轮板46,第二传动导轮板45上设有第二皮带传动轮47和第二导轮48,第二皮带传动轮47和第二导轮48通过第二导杆49连接,第三传动导轮板46上设有第三皮带传动轮411和第三导轮412,第三皮带传动轮411和第三导轮412通过第三导杆413连接,第一皮带传动轮39、第二皮带传动轮47和第三皮带传动轮411通过带有弹性的圆皮带连接,第二导轮48的底面设有第二橡胶圈414。第一皮带传动轮39的动力是通过盘体12的动力转动,第一橡胶圈312圆轴磨擦盘体12带动第一皮带传动轮39,通过第一皮带传动轮39带动第二皮带传动轮47和第三皮带传动轮411,使得第一导轮38、第二导轮48与盘体12的转速同步,第一皮带传动轮39、第二皮带传动轮47、第三皮带传动轮411之间使用带有弹性的圆皮带连接同步转动,更好的使盘面上的待检测工件排列定位整齐;使检测精度更精准。
如图5所示,光纤定位装置5,包括第三横向公槽滑,51,第三横向公槽滑块51上设有第三横向母槽滑块52,第三横向母槽滑块52上设有第三竖向公槽滑块53,第三竖向公槽滑块53上设有光纤滑块54,光纤滑块54上设有光纤安装板55,光纤安装板55的中部间隔设有光纤对射安装板56,光纤安装板55的端部设有LED灯57。光纤定位装置5对需检测的工件进行光纤、脉冲定位。
As shown in Figure 5, the optical fiber positioning device 5 includes a third horizontal male groove slide, 51, a third horizontal
如图6所示的第一取相检测装置6,包括第四横向公槽滑61,第四横向公槽滑块61上设有第四横向母槽滑块62,第四横向母槽滑块62上设有第四竖向公槽滑块63,第四竖向公槽滑块63上设有安装第一相机安装板64的第一滑槽65,第一相机安装板64上设有第一相机66。经过光纤定位后,由第一相机66对工件进行外观拍照,第一相机66拍照后将数据传送至PCB运动控制系统,PCB运动控制系统根据传送的数据进行判断,如果是良品则通过第二取相检测装置7检测,如果是不良品则直接记录为不良品,不需经过第二取相检测装置7和第三取相检测装置8检测,传送至不良下料装置94的出口。
The first phase detection device 6 shown in Figure 6 includes a fourth transverse
如图7所示的第二取相检测装置7,包括第五横向公槽滑71,第五横向公槽滑块71上设有第五横向母槽滑块72,第五横向母槽滑块72上设有第五竖向公槽滑块73,第五竖向公槽滑块73由上而下依次设有面光源滑块74、环光源滑块75和第二相机安装滑块76,面光源滑块74上设有面光源安装板77,环光源滑块75上设有环光源安装板78,第二相机安装滑块76上设有第二相机连接板79,第二相机连接板79的另一端设有第二相机调整板711,第二相机调整板711的中部设有安装第二相机安装板712的第二滑槽713,第二相机安装板712上设有第二相机714。第二取相检测装置7对工件进行高速检测,第二相机714拍照得到的数据传送至PCB运动控制系统,合格的工件则经过第三取相检测装置8检测,不良品则记录为不良品,不需经过第三取相检测装置8检测,直接将不良品传送至不良品下料装置94的出口。
The second phase detection device 7 shown in Figure 7 includes the fifth horizontal male groove slide 71, the fifth horizontal female groove slider 71 is provided with the fifth horizontal female groove slider 72, the fifth horizontal female groove slider 72 is provided with a fifth vertical male groove slider 73, and the fifth vertical male groove slider 73 is provided with a surface light source slider 74, a ring light source slider 75 and a second camera installation slider 76 sequentially from top to bottom, The surface light source slider 74 is provided with a surface light source mounting plate 77, the ring light source slider 75 is provided with a ring light source mounting plate 78, the second camera mounting slider 76 is provided with a second camera connecting plate 79, and the second camera connecting plate The other end of 79 is provided with a second camera adjustment plate 711, and the middle part of the second camera adjustment plate 711 is provided with a second chute 713 for installing a second camera mounting plate 712, and a second camera 714 is provided on the second camera mounting plate 712. . The second phase detection device 7 performs high-speed detection of workpieces, and the data obtained by the second camera 714 is sent to the PCB motion control system. Qualified workpieces are detected by the third phase detection device 8, and defective products are recorded as defective products. The defective products are directly sent to the outlet of the defective
如图8所示的第三取相检测装置8,包括第六横向公槽滑81,第六横向公槽滑块81上设有第六横向母槽滑块82,第六横向母槽滑块82上设有第六竖向公滑块83,第六竖向公滑块83上设有第三相机滑块84,第三相机滑块84上设有第三相机调整板85,第三相机调整板82的端部设有安装第三相机86的第三相机安装板87。第三取相检测装置8对工件进行检测,通过第三相机86拍照得到的数据传送至PCB运动控制系统判断,良品则通过良品下料装置95下料,不良品则通过不良品下料装置94下料,需重测工件则由重测下料装置96下料。
The third phase detection device 8 shown in Figure 8 includes a sixth horizontal
如图9所示的下料装置9,包括接料盒装装置91,接料盒装置91的一端设有活动后板92和吹气调整杆93,接料盒装置91的上端依次间隔设有不良品下料装置94、良品下料装置95和重测下料装置96,不良品下料装置94和良品下料装置95之间设有分气装线板97,接料盒装置91顶部对应盘体12的一侧设有接料盒顶板98。
The unloading device 9 shown in Figure 9 comprises a material
不良品下料装置94包括不良品吹气调整板941,不良品吹气调整板941对应盘体12的一端设有不良品吹气板942。
The defective
良品下料装置95包括良品吹气调整板951,良品吹气调整板951对应盘体12的一端设有良品吹气板952。
The good
重测下料装置96包括刮板961,刮板961对应盘体12的一端设有分气板962,分气板962上设有吹气孔,刮板961的一侧设有吹气调整阀963。吹气调整阀963将杂物吹到重测盒中。
The retesting and unloading
第一取相检测装置6、第二取相检测装置7和第三取相检测装置8均采用光纤感应、伺服马达脉冲定位和CCD光学检测。CCD光学检测速度快,检测精度高,速度可以达到600-1200个/分钟。 The first phase-taking detection device 6 , the second phase-taking detection device 7 and the third phase-taking detection device 8 all adopt optical fiber induction, servo motor pulse positioning and CCD optical detection. CCD optical detection speed is fast, the detection accuracy is high, and the speed can reach 600-1200 pieces/minute.
托盘122顶面设有放置工件的V型槽1221。托盘122顶面设置的V型槽1221可放置不可站立的工件,便于细长的工件放置,不易掉落。
The top surface of the
不良品吹气板942和良品吹气板952上分别设有吹气嘴,吹气嘴与高速电磁阀电连接。吹气嘴与高速电磁阀连接起来,吹气速度大大提高,每秒可达50次。
The
需要说明的是,根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些等同修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。 It should be noted that, according to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some equivalent modifications and changes to the utility model should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
Claims (9)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230879A (en) * | 2013-03-12 | 2013-08-07 | 东莞市瑞科自动化设备有限公司 | Full-automatic screening machine for V-shaped grooved glass plate optical-images |
| CN104307763A (en) * | 2014-09-28 | 2015-01-28 | 德利赉精密五金制品(深圳)有限公司 | Automatic laser detection device and detection method using automatic laser detection device |
| CN106391511A (en) * | 2016-11-30 | 2017-02-15 | 东莞市瑞科自动化设备有限公司 | Universal detector for screw |
| CN106733725A (en) * | 2016-12-13 | 2017-05-31 | 上海威克鲍尔通信科技有限公司 | A kind of device of visual inspection connector outward appearance |
-
2013
- 2013-04-24 CN CN 201320211601 patent/CN203265081U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230879A (en) * | 2013-03-12 | 2013-08-07 | 东莞市瑞科自动化设备有限公司 | Full-automatic screening machine for V-shaped grooved glass plate optical-images |
| CN103230879B (en) * | 2013-03-12 | 2016-05-18 | 东莞市瑞科自动化设备有限公司 | The full-automatic screening machine of a kind of V-type groove glass plate optical image |
| CN104307763A (en) * | 2014-09-28 | 2015-01-28 | 德利赉精密五金制品(深圳)有限公司 | Automatic laser detection device and detection method using automatic laser detection device |
| CN106391511A (en) * | 2016-11-30 | 2017-02-15 | 东莞市瑞科自动化设备有限公司 | Universal detector for screw |
| CN106733725A (en) * | 2016-12-13 | 2017-05-31 | 上海威克鲍尔通信科技有限公司 | A kind of device of visual inspection connector outward appearance |
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Address after: 523000 Liping Road, Horizontal Village, Dalang Town, Dongguan City, Guangdong Province Patentee after: Dongguan Ruike Intelligent Technology Co., Ltd. Address before: 523000 Liping Road, Horizontal Village, Dalang Town, Dongguan City, Guangdong Province Patentee before: Dongguan RKE Automation Equipment Co., Ltd. |
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Granted publication date: 20131106 Termination date: 20190424 |