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CN203256147U - Feed device for optical fiber coating - Google Patents

Feed device for optical fiber coating Download PDF

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Publication number
CN203256147U
CN203256147U CN201320223996.3U CN201320223996U CN203256147U CN 203256147 U CN203256147 U CN 203256147U CN 201320223996 U CN201320223996 U CN 201320223996U CN 203256147 U CN203256147 U CN 203256147U
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China
Prior art keywords
paint
tank
coating
optical fiber
paint tank
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Expired - Fee Related
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CN201320223996.3U
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Chinese (zh)
Inventor
张良
贺作为
孙贵林
李建明
朱玉喜
薛亮
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Hengtong Optic Electric Co Ltd
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Jiangsu Hengtong Optic Electric Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a feed device for optical fiber coating. The feed device comprises a first coating tank, a second coating tank, a first weighting device, a second weighting device, a waste collecting barrel, a pneumatic three-way valve and a coating cup, wherein the first coating tank is arranged on the first weighting device; the second coating tank is arranged on the second weighting device; the first coating tank is internally provided with a first coating barrel which is filled with first coating; the first coating tank is provided with a first tank cover for covering the first coating tank; the second coating tank is internally provided with a second coating barrel which is filled with second coating; the second coating tank is provided with a second tank cover for covering the second coating tank; the first coating barrel, the second coating barrel, the waste collecting barrel and the coating cup are connected with the pneumatic three-way valve respectively. The feed device for optical fiber coating is simple in structure and convenient to use, and has obvious effects on improving the coating quality and reducing the waste of the coating.

Description

一种用于光纤涂覆的供料装置A feeding device for optical fiber coating

技术领域technical field

本实用新型涉及一种供料装置,具体涉及一种用于光纤涂覆的供料装置。The utility model relates to a feeding device, in particular to a feeding device for optical fiber coating.

背景技术Background technique

在光纤生产过程中需要对拉制的裸光纤表面进行涂覆涂料,涂覆涂料的作用是保护光纤表面不会受到机械损伤和潮气的影响并保持其原有的强度,因此涂覆质量对光纤的性能有很大的影响,涂覆工艺的好坏将直接影响光纤的涂覆质量。目前常用的涂覆供料系统主要由集中供料和单线单独供料两种。集中供料方式主要是通过大型的涂料存储罐向多条生产线的小型涂料缓冲桶供料,再通过小型涂料缓冲桶向模具中的裸光纤涂覆涂料,这种供料方式的主要缺点是装置体积庞大,结构复杂,涂料浪费大;单线单独供料是各生产线单独配置涂料存储罐,各生产线由各自的涂料存储罐向小型涂料缓冲桶供料,再通过小型涂料缓冲桶向模具中的裸光纤涂覆涂料,这种供料方式的主要缺点是,生产前或生产过程中需手工地将涂料倒入涂料存储罐,整个过程会使涂料产生气泡,影响涂覆质量。另外,以上两种方式的相同点在于,都需要通过压力将涂料从存储罐输压到缓冲桶中。目前单根预制棒的拉丝光纤长度可以达到4000km以上,这就需要频繁地进行将涂料从存储罐压到缓冲桶中的动作,这种方式极易使缓冲桶中的涂料产生气泡,影响光纤涂覆质量。In the process of optical fiber production, it is necessary to coat the surface of the drawn bare optical fiber. The function of coating is to protect the surface of the optical fiber from mechanical damage and moisture and maintain its original strength. Therefore, the coating quality has a great impact on the optical fiber. The performance of the optical fiber has a great influence, and the quality of the coating process will directly affect the coating quality of the optical fiber. At present, the commonly used coating feeding system mainly consists of centralized feeding and single-line separate feeding. The centralized feeding method is mainly to feed the small paint buffer barrels of multiple production lines through a large paint storage tank, and then apply paint to the bare optical fiber in the mold through the small paint buffer barrels. The main disadvantage of this feeding method is that the device Huge volume, complex structure, and large waste of paint; single-line separate feeding is that each production line is equipped with a separate paint storage tank, and each production line feeds from its own paint storage tank to a small paint buffer tank, and then through the small paint buffer tank to the bare paint in the mold. Optical fiber coating, the main disadvantage of this feeding method is that the coating needs to be manually poured into the coating storage tank before or during the production process, and the entire process will cause bubbles in the coating, which will affect the coating quality. In addition, the same point of the above two methods is that both need to pressurize the paint from the storage tank to the buffer barrel. At present, the length of the drawn optical fiber of a single preform can reach more than 4000km, which requires frequent actions of pressing the coating from the storage tank into the buffer bucket. overlay quality.

实用新型内容Utility model content

针对现有技术存在的不足,本实用新型提供了一种结构简单、使用方便,且对提高涂覆质量和减少涂料的浪费有明显的效果,使用时操作方便的用于光纤涂覆的供料装置。Aiming at the deficiencies of the existing technology, the utility model provides a simple structure, easy to use, and has obvious effect on improving the coating quality and reducing the waste of paint, and is easy to operate when used for optical fiber coating. device.

为了实现上述目的,本实用新型是通过如下的技术方案来实现:In order to achieve the above object, the utility model is realized through the following technical solutions:

一种用于光纤涂覆的供料装置,包括第一涂料罐、第二涂料罐、第一称重器、第二称重器、废料收集桶、气动三通阀以及涂杯,所述第一涂料罐设置在第一称重器上,第二涂料罐设置在第二称重器上,第一涂料罐内设有第一涂料桶,第一涂料桶内设有第一涂料,第一涂料罐上设有用于盖住第一涂料罐的第一罐盖,第二涂料罐内设有第二涂料桶,第二涂料桶内设有第二涂料,第二涂料罐上设有用于盖住第二涂料罐的第二罐盖,第一涂料桶与气动三通阀通过第一涂料输送管连接,第二涂料桶与气动三通阀通过第二涂料输送管连接,废料收集桶与气动三通阀通过第一废料管与第二废料管连接,气动三通阀与涂杯通过第三涂料输送管连接,气动三通阀可以切换输送方向,工作时保证只有一个涂料罐的涂料可以输送到涂杯。A feeding device for optical fiber coating, comprising a first paint tank, a second paint tank, a first weighing device, a second weighing device, a waste collection bucket, a pneumatic three-way valve and a coating cup, the first A paint tank is arranged on the first weighing device, a second paint tank is arranged on the second weighing device, a first paint tank is arranged in the first paint tank, a first paint is arranged in the first paint tank, and a first paint tank is arranged in the first paint tank. The paint tank is provided with a first tank cover for covering the first paint tank, a second paint tank is provided in the second paint tank, a second paint is provided in the second paint tank, and a cover is provided on the second paint tank. The second tank cover of the second paint tank, the first paint bucket is connected with the pneumatic three-way valve through the first paint delivery pipe, the second paint bucket is connected with the pneumatic three-way valve through the second paint delivery pipe, and the waste collection bucket is connected with the pneumatic three-way valve. The three-way valve is connected to the second waste pipe through the first waste pipe, and the pneumatic three-way valve is connected to the coating cup through the third paint delivery pipe. The pneumatic three-way valve can switch the delivery direction, and only one paint tank can be delivered during operation. to the painted cup.

进一步地,所述第一废料管中设有第一电磁阀。Further, a first solenoid valve is provided in the first waste pipe.

进一步地,所述第二废料管中设有第二电磁阀。Further, a second solenoid valve is provided in the second waste pipe.

进一步地,所述废料收集桶布置在第一涂料罐与第二涂料罐之间。Further, the waste material collection bucket is arranged between the first paint tank and the second paint tank.

进一步地,所述第一涂料罐连接有第一进气管。Further, the first paint tank is connected with a first air intake pipe.

进一步地,所述第一进气管中设有第三电磁阀。Further, a third electromagnetic valve is provided in the first air intake pipe.

进一步地,所述第二涂料罐连接有第二进气管。Further, the second paint tank is connected with a second air intake pipe.

进一步地,所述第二进气管中设有第四电磁阀。Further, a fourth solenoid valve is provided in the second air intake pipe.

本实用新型的有益效果:由于所述第一涂料罐设置在第一称重器上,第二涂料罐设置在第二称重器上,第一涂料罐内设有第一涂料桶,第一涂料桶内设有第一涂料,第一涂料罐上设有用于盖住第一涂料罐的第一罐盖,第二涂料罐内设有第二涂料桶,第二涂料桶内设有第二涂料,第二涂料罐上设有用于盖住第二涂料罐的第二罐盖,第一涂料桶与气动三通阀通过第一涂料输送管连接,第二涂料桶与气动三通阀通过第二涂料输送管连接,废料收集桶与气动三通阀通过第一废料管与第二废料管连接,气动三通阀与涂杯通过第三涂料输送管连接,所以通过气动三通阀可以切换涂料输送管道的方向,工作时保证只有一个涂料罐的涂料可以输送到涂杯;工作时,先由一个涂料罐向料杯输送涂料,当该涂料罐内涂料快用完时切换到另一个涂料罐供料,切换过程中,涂料罐可以将含有气泡的涂料预排到废料桶中,避免涂覆质量问题的产生。Beneficial effects of the utility model: since the first paint tank is set on the first weighing device, and the second paint tank is set on the second weighing device, the first paint tank is provided with the first paint bucket, and the first paint tank is set on the second weighing device. The paint barrel is provided with a first paint, the first paint can is provided with a first can lid for covering the first paint can, the second paint can is provided with a second paint barrel, and the second paint barrel is provided with a second paint can. paint, the second paint tank is provided with a second tank cover for covering the second paint tank, the first paint tank is connected with the pneumatic three-way valve through the first paint delivery pipe, and the second paint tank and the pneumatic three-way valve are connected through the second paint tank The two paint conveying pipes are connected, the waste collection bucket is connected to the pneumatic three-way valve through the first waste pipe and the second waste pipe, and the pneumatic three-way valve is connected to the coating cup through the third paint conveying pipe, so the paint can be switched through the pneumatic three-way valve The direction of the conveying pipeline ensures that only one paint tank can be transported to the coating cup during work; when working, the paint is first conveyed from one paint tank to the material cup, and when the paint in the paint tank is almost used up, switch to another paint tank During the feeding and switching process, the paint tank can pre-discharge the paint containing air bubbles into the waste bucket to avoid coating quality problems.

附图说明Description of drawings

图1为本实用新型用于光纤涂覆的供料装置的结构示意图。Fig. 1 is a structural schematic diagram of a feeding device for optical fiber coating of the present invention.

具体实施方式Detailed ways

为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.

如图1所示,一种用于光纤涂覆的供料装置,包括第一涂料罐1、第二涂料罐2、第一称重器9、第二称重器10、废料收集桶19、气动三通阀20以及涂杯22,第一涂料罐1设置在第一称重器9上,第二涂料罐2设置在第二称重器10上,第一涂料罐1内设有第一涂料桶5,第一涂料桶5内设有第一涂料7,第一涂料罐1上设有用于盖住第一涂料罐1的第一罐盖3,第二涂料罐2内设有第二涂料桶6,第二涂料桶6内设有第二涂料8,第二涂料罐2上设有用于盖住第二涂料罐2的第二罐盖4,第一涂料桶5与气动三通阀20通过第一涂料输送管13连接,第二涂料桶6与气动三通阀20通过第二涂料输送管14连接,废料收集桶19与气动三通阀20通过第一废料管15与第二废料管16连接,气动三通阀20与涂杯22通过第三涂料输送管21连接,气动三通阀20可以切换输送方向,工作时保证只有一个涂料罐的涂料可以输送到涂杯22;第一废料管15中设有第一电磁阀17,第二废料管16中设有第二电磁阀18,废料收集桶19布置在第一涂料罐1与第二涂料罐2之间,第一涂料罐1连接有第一进气管11,第一进气管11中设有第三电磁阀23,第二涂料罐2连接有第二进气管12,第二进气管12中设有第四电磁阀24。As shown in Figure 1, a kind of feeding device that is used for optical fiber coating comprises a first coating tank 1, a second coating tank 2, a first weighing device 9, a second weighing device 10, a waste collection bucket 19, Pneumatic three-way valve 20 and coating cup 22, the first paint tank 1 is arranged on the first weighing device 9, the second paint tank 2 is arranged on the second weighing device 10, the first paint tank 1 is provided with the first Paint barrel 5, the first paint barrel 5 is provided with the first paint 7, the first paint can 1 is provided with the first can lid 3 for covering the first paint can 1, and the second paint can 2 is provided with the second Paint bucket 6, the second paint bucket 6 is provided with a second paint 8, the second paint tank 2 is provided with a second tank cover 4 for covering the second paint tank 2, the first paint bucket 5 and the pneumatic three-way valve 20 is connected through the first paint delivery pipe 13, the second paint bucket 6 is connected with the pneumatic three-way valve 20 through the second paint delivery pipe 14, and the waste collection bucket 19 and the pneumatic three-way valve 20 are connected with the second waste material through the first waste pipe 15. The pipe 16 is connected, and the pneumatic three-way valve 20 is connected with the coating cup 22 through the third paint delivery pipe 21. The pneumatic three-way valve 20 can switch the delivery direction, and ensure that only one paint tank can be delivered to the coating cup 22 during operation; the first The waste pipe 15 is provided with a first solenoid valve 17, the second waste pipe 16 is provided with a second solenoid valve 18, and the waste collection barrel 19 is arranged between the first paint tank 1 and the second paint tank 2, and the first paint tank 1 is connected with a first air intake pipe 11, and a third electromagnetic valve 23 is arranged in the first air inlet pipe 11, and the second paint tank 2 is connected with a second air inlet pipe 12, and a fourth electromagnetic valve 24 is arranged in the second air inlet pipe 12.

本实用新型用于光纤涂覆的供料装置,由第三电磁阀23与第四电磁阀24控制使压缩空气通过涂料罐盖上的进气管通入涂料罐内,使涂料罐内的压力大于大气压,从而使涂料压入涂杯;称重器可以准确显示涂料罐中涂料的重量;第一电磁阀17与第二电磁阀18在正常供料时处于常闭状态,气动三通阀20工作时保证只有一个涂料罐的涂料可以输送到涂杯22;假设当前是由第二涂料罐2向涂杯22输送涂料,则此时第一涂料罐1处于非工作状态,第一电磁阀17、第二电磁阀18以及第三电磁阀23都处于关闭状态;当第二涂料桶6中的第二涂料8重量逐渐减少到一定值时,第一电磁阀17与第三电磁阀23开启,第一涂料罐1内压力增大,第一涂料桶5内的第一涂料7通入第一涂料输送管13,此时由于第一涂料输送管13内存有空气导致涂料含有少量气泡,如马上输送到涂杯22中会使光纤涂覆产生质量缺陷,因此,在第一电磁阀17与第三电磁阀23开启60秒后,气动三通阀20再进行方向切换,在这60秒的时间内,含有气泡的涂料通过第一废料管15排到废料收集桶19中;60秒后,第一电磁阀17与第四电磁阀24关闭,气动三通阀20切换输送方向,此时第一涂料输送管13与第三涂料输送管21接通,第二涂料罐2停止供料,切换成第一涂料罐1给涂杯22供料;这时可以将第二涂料罐2中的第二涂料桶6取出,放入新的涂料桶,当第一涂料罐1中的涂料用完时再切换到第二涂料罐2工作,以此循环。The utility model is used for the feeding device of optical fiber coating, is controlled by the 3rd electromagnetic valve 23 and the 4th electromagnetic valve 24 and makes compressed air pass in the paint tank through the air inlet pipe on the paint tank cover, makes the pressure in the paint tank be greater than Atmospheric pressure, so that the paint is pressed into the paint cup; the weighing device can accurately display the weight of the paint in the paint tank; the first solenoid valve 17 and the second solenoid valve 18 are in a normally closed state during normal feeding, and the pneumatic three-way valve 20 works Guarantee that the coating that has only a paint tank can be transported to be coated with cup 22; Assuming that current is to be coated with cup 22 by the second paint tank 2 conveying paint, then the first paint tank 1 is in non-working state at this moment, first electromagnetic valve 17, The second solenoid valve 18 and the third solenoid valve 23 are all in a closed state; when the weight of the second paint 8 in the second paint bucket 6 gradually decreased to a certain value, the first solenoid valve 17 and the third solenoid valve 23 were opened, and the second solenoid valve The pressure in the first paint tank 1 increases, and the first paint 7 in the first paint tank 5 passes into the first paint delivery pipe 13. At this time, the paint contains a small amount of air bubbles due to the presence of air in the first paint delivery pipe 13. In the coating cup 22, the fiber coating will cause quality defects. Therefore, after the first solenoid valve 17 and the third solenoid valve 23 are opened for 60 seconds, the pneumatic three-way valve 20 will switch the direction again. , the paint containing air bubbles is discharged into the waste collection barrel 19 through the first waste pipe 15; after 60 seconds, the first solenoid valve 17 and the fourth solenoid valve 24 are closed, and the pneumatic three-way valve 20 switches the conveying direction. At this time, the first paint The delivery pipe 13 is connected with the third paint delivery pipe 21, the second paint tank 2 stops feeding, and switches to the first paint tank 1 to feed the coating cup 22; at this time, the second paint in the second paint tank 2 can be Bucket 6 is taken out, puts into new paint bucket, switches to the second paint tank 2 work again when the paint in the first paint tank 1 is used up, and circulates like this.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (8)

1.一种用于光纤涂覆的供料装置,包括第一涂料罐、第二涂料罐、第一称重器、第二称重器、废料收集桶、气动三通阀以及涂杯,其特征在于:所述第一涂料罐设置在第一称重器上,第二涂料罐设置在第二称重器上,第一涂料罐内设有第一涂料桶,第一涂料桶内设有第一涂料,第一涂料罐上设有用于盖住第一涂料罐的第一罐盖,第二涂料罐内设有第二涂料桶,第二涂料桶内设有第二涂料,第二涂料罐上设有用于盖住第二涂料罐的第二罐盖,第一涂料桶与气动三通阀通过第一涂料输送管连接,第二涂料桶与气动三通阀通过第二涂料输送管连接,废料收集桶与气动三通阀通过第一废料管与第二废料管连接,气动三通阀与涂杯通过第三涂料输送管连接。1. A feeding device for optical fiber coating, comprising a first paint tank, a second paint tank, a first weighing device, a second weighing device, a waste collection bucket, a pneumatic three-way valve and a coating cup, which It is characterized in that: the first paint tank is set on the first weighing device, the second paint tank is set on the second weighing device, the first paint tank is provided with the first paint tank, and the first paint tank is provided with The first paint, the first paint tank is provided with the first tank cover for covering the first paint tank, the second paint tank is provided with the second paint bucket, the second paint bucket is provided with the second paint, the second paint The tank is provided with a second tank cover for covering the second paint tank, the first paint bucket is connected to the pneumatic three-way valve through the first paint delivery pipe, and the second paint bucket is connected to the pneumatic three-way valve through the second paint delivery pipe , the waste collection bucket is connected to the pneumatic three-way valve through the first waste pipe and the second waste pipe, and the pneumatic three-way valve is connected to the paint cup through the third paint delivery pipe. 2.根据权利要求1所述的用于光纤涂覆的供料装置,其特征在于:所述第一废料管中设有第一电磁阀。2 . The feeding device for optical fiber coating according to claim 1 , wherein a first electromagnetic valve is arranged in the first waste pipe. 3 . 3.根据权利要求1所述的用于光纤涂覆的供料装置,其特征在于:所述第二废料管中设有第二电磁阀。3. The feeding device for optical fiber coating according to claim 1, characterized in that: the second waste pipe is provided with a second solenoid valve. 4.根据权利要求1所述的用于光纤涂覆的供料装置,其特征在于:所述废料收集桶布置在第一涂料罐与第二涂料罐之间。4. The feeding device for optical fiber coating according to claim 1, characterized in that: the waste material collection bucket is arranged between the first paint tank and the second paint tank. 5.根据权利要求1所述的用于光纤涂覆的供料装置,其特征在于:所述第一涂料罐连接有第一进气管。5. The feeding device for optical fiber coating according to claim 1, characterized in that: the first paint tank is connected with a first air inlet pipe. 6.根据权利要求5所述的用于光纤涂覆的供料装置,其特征在于:所述第一进气管中设有第三电磁阀。6. The feeding device for optical fiber coating according to claim 5, characterized in that: a third solenoid valve is arranged in the first air inlet pipe. 7.根据权利要求1所述的用于光纤涂覆的供料装置,其特征在于:所述第二涂料罐连接有第二进气管。7. The feeding device for optical fiber coating according to claim 1, characterized in that: the second paint tank is connected with a second air inlet pipe. 8.根据权利要求7所述的用于光纤涂覆的供料装置,其特征在于:所述第二进气管中设有第四电磁阀。8. The feeding device for optical fiber coating according to claim 7, characterized in that: a fourth electromagnetic valve is arranged in the second air inlet pipe.
CN201320223996.3U 2013-04-27 2013-04-27 Feed device for optical fiber coating Expired - Fee Related CN203256147U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103304155A (en) * 2013-04-27 2013-09-18 江苏亨通光纤科技有限公司 Feeding device for optical fiber coating
US12012358B2 (en) 2020-06-19 2024-06-18 Corning Incorporated Method of applying coating liquid to an optical fiber

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103304155A (en) * 2013-04-27 2013-09-18 江苏亨通光纤科技有限公司 Feeding device for optical fiber coating
CN103304155B (en) * 2013-04-27 2015-05-20 江苏亨通光纤科技有限公司 Feeding device for optical fiber coating
US12012358B2 (en) 2020-06-19 2024-06-18 Corning Incorporated Method of applying coating liquid to an optical fiber

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