CN203241816U - Ethernet-based monitoring system of natural gas compressor - Google Patents
Ethernet-based monitoring system of natural gas compressor Download PDFInfo
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 88
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 239000003345 natural gas Substances 0.000 title claims abstract description 24
- 230000002452 interceptive effect Effects 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims abstract description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 description 8
- 238000004891 communication Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004171 remote diagnosis Methods 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
一种基于以太网的天然气压缩机监控系统,该天然气压缩机包含主机系统、液压系统、冷却系统、供气系统和自动控制系统;该监控系统为三级监控系统,包含现场监控系统、管理监控系统和远程监控系统;所述现场监控系统包含至少一个现场监控部分,各现场监控部分包含现场控制模块、现场感测模块和现场交互界面,所述现场监控系统通过一以太网交互器连接至管理监控系统,所述管理监控系统通过一路由器连接至因特网,本实用新型实现了三级监控和远程监控,同时还实现了对天然气的实时监控,尤其能监控压缩机的压力、温度等信号并及时进行报警,输出报表。
A natural gas compressor monitoring system based on Ethernet, the natural gas compressor includes a host system, hydraulic system, cooling system, gas supply system and automatic control system; the monitoring system is a three-level monitoring system, including on-site monitoring system, management monitoring system system and a remote monitoring system; the on-site monitoring system includes at least one on-site monitoring part, each on-site monitoring part includes on-site control module, on-site sensing module and on-site interactive interface, and the on-site monitoring system is connected to the management through an Ethernet interchanger Monitoring system, the management and monitoring system is connected to the Internet through a router. The utility model realizes three-level monitoring and remote monitoring, and also realizes real-time monitoring of natural gas, especially the pressure, temperature and other signals of the compressor and timely Carry out an alarm and output a report.
Description
技术领域 technical field
本实用新型涉及天然气压缩机的监控技术,尤其涉及一种基于以太网的天然气压缩机监控系统。 The utility model relates to a monitoring technology of a natural gas compressor, in particular to an Ethernet-based natural gas compressor monitoring system. the
背景技术 Background technique
随着PLC控制技术、计算机、通信、网络等技术的发展,信息交互沟通的领域正迅速覆盖从工业现场设备层到控制、管理各个层次。工业控制机已广泛应用于工业生产过程及其机电设备、工艺装备进行测量与控制。 With the development of PLC control technology, computer, communication, network and other technologies, the field of information interaction and communication is rapidly covering all levels from the industrial field equipment layer to control and management. Industrial control machines have been widely used in the measurement and control of industrial production processes and their electromechanical equipment and process equipment. the
而在天然气压缩机领域中,由于天然气的安全特性,需要实时进行监控,虽然已有一些监控装置,但功能单一,难以实现远程监控。 In the field of natural gas compressors, due to the safety characteristics of natural gas, real-time monitoring is required. Although there are some monitoring devices, their functions are single and it is difficult to realize remote monitoring. the
为此,本实用新型的设计者有鉴于上述缺陷,通过潜心研究和设计,综合长期多年从事相关产业的经验和成果,研究设计出一种基于以太网的天然气压缩机监控系统,以克服上述缺陷。 For this reason, in view of the above-mentioned defects, the designer of the present utility model has researched and designed a kind of natural gas compressor monitoring system based on Ethernet to overcome the above-mentioned defects . the
发明内容 Contents of the invention
本实用新型的目的在于提供一种基于以太网的天然气压缩机监控系统,其结构简单,使用方便,实现了三级监控和远程监控,同时还实现了对天然气的实时监控,尤其能监控压缩机的压力、温度等信号并及时进行报警,输出报表。 The purpose of this utility model is to provide a natural gas compressor monitoring system based on Ethernet, which is simple in structure, easy to use, realizes three-level monitoring and remote monitoring, and also realizes real-time monitoring of natural gas, especially for monitoring compressors Signals such as pressure and temperature, and timely alarm and output reports. the
为实现上述目的,本实用新型公开了一种基于以太网通讯的天然气压缩机监控系统,该天然气压缩机包含主机系统、液压系统、冷却系统、供气系统和自动控制系统;其特征在于: In order to achieve the above purpose, the utility model discloses a natural gas compressor monitoring system based on Ethernet communication, the natural gas compressor includes a host system, a hydraulic system, a cooling system, a gas supply system and an automatic control system; it is characterized in that:
该监控系统为三级监控系统,包含现场监控系统、管理监控系统和远程监控系统; The monitoring system is a three-level monitoring system, including on-site monitoring system, management monitoring system and remote monitoring system;
所述现场监控系统包含至少一个现场监控部分,各现场监控部分包含现场控制模块、现场感测模块和现场交互界面, The on-site monitoring system includes at least one on-site monitoring part, each on-site monitoring part includes an on-site control module, an on-site sensing module and an on-site interactive interface,
所述现场监控系统通过一以太网交互器连接至管理监控系统,所述管理监控系统通过一路由器连接至因特网,所述远程监控系统包含一工 程师站,该工程师站包含一因特网网卡。 The on-site monitoring system is connected to the management and monitoring system through an Ethernet interactor, and the management and monitoring system is connected to the Internet through a router. The remote monitoring system includes an engineer station, and the engineer station includes an Internet network card. the
其中,该现场控制模块包含控制单元、I/O模块和以太网模块,该现场感测模块包含执行机构、传感器和其它设备,该现场交互界面为西门子SMART 700或触摸屏,所述控制单元通过RS485接口与现场交互界面连接以提供现场人员的操作,该现场感测模块与所述I/O模块连接以进行双向信号的传输。 Wherein, the field control module includes a control unit, an I/O module and an Ethernet module, and the field sensing module includes actuators, sensors and other equipment. The interface is connected with the on-site interactive interface to provide operations for on-site personnel, and the on-site sensing module is connected with the I/O module for bidirectional signal transmission. the
其中,该传感器包含压力传感器和温度传感器,该执行机构包含电磁阀、制动单元和紧急停止装置,该其它设备包含与传感器连接的报警器。 Wherein, the sensor includes a pressure sensor and a temperature sensor, the actuator includes a solenoid valve, a braking unit and an emergency stop device, and the other equipment includes an alarm connected to the sensor. the
其中,该报警器为声光报警器。 Wherein, the alarm is an audible and visual alarm. the
其中,该管理监控系统包含管理员站和打印机,该管理员站包含以太网网卡和因特网网卡,所述现场监控模块的以太网模块和所述以太网网卡连接至该以太网交互器,该因特网网卡连接至路由器。 Wherein, the management and monitoring system includes an administrator station and a printer, and the administrator station includes an Ethernet network card and an Internet network card, and the Ethernet module of the on-site monitoring module and the Ethernet network card are connected to the Ethernet interactor, and the Internet The network card is connected to the router. the
通过上述结构,本实用新型实现了如下技术效果: Through the above structure, the utility model has achieved the following technical effects:
1、实现操作员现场实时操作,管理员即时管理,工程师远程诊断与维护的三级实时监控,确保了安全和及时的维护; 1. Realize the three-level real-time monitoring of the operator's on-site real-time operation, the administrator's real-time management, and the engineer's remote diagnosis and maintenance, ensuring safe and timely maintenance;
2、在需要时可远程进行调试和维护,大大节约了维护成本和时间; 2. Remote debugging and maintenance can be performed when needed, which greatly saves maintenance costs and time;
3、监控全面可靠,更具实用性。 3. Comprehensive and reliable monitoring, more practical. the
本实用新型的详细内容可通过后述的说明及所附图而得到。 The details of the present invention can be obtained from the following description and the accompanying drawings. the
附图说明 Description of drawings
图1显示了本实用新型基于以太网通讯的天然气压缩机监控系统的结构示意图。 Fig. 1 has shown the structural diagram of the natural gas compressor monitoring system based on Ethernet communication of the present invention. the
具体实施方式 Detailed ways
参见图1,本实用新型涉及一种基于以太网通讯的天然气压缩机监控系统,其中,该天然气压缩机包含电机、曲轴连杆机构、气缸、活塞、润滑系统和冷却系统。 Referring to Fig. 1, the utility model relates to a natural gas compressor monitoring system based on Ethernet communication, wherein the natural gas compressor includes a motor, a crankshaft connecting rod mechanism, a cylinder, a piston, a lubrication system and a cooling system. the
本实用新型的监控系统为三级监控系统,包含现场监控系统1、管理监控系统2和远程监控系统3。
The monitoring system of the utility model is a three-level monitoring system, including an on-
其中,现场监控系统1对至少一个天然气压缩机进行实时监控,包含至少一个现场监控部分,各现场监控部分包含现场控制模块11、现场感测模块12和现场交互界面13(HMI),该现场控制模块11包含控制单元(CPU)、I/O模块和以太网模块,该现场感测模块12包含执行机 构、传感器和其它设备,该现场交互界面13可采用西门子SMART 700,也可采用触摸屏等交互装置,所述控制单元通过RS485接口与现场交互界面13连接以提供现场人员的操作,该现场感测模块12与所述I/O模块连接以进行双向信号的传输。
Among them, the on-
为实现有效的监控,该传感器包含压力传感器、温度传感器等,该执行机构包含电磁阀、制动单元、紧急停止装置等,该其他设备包含与传感器连接的报警器等。 In order to realize effective monitoring, the sensor includes a pressure sensor, a temperature sensor, etc., the actuator includes a solenoid valve, a braking unit, an emergency stop device, etc., and the other equipment includes an alarm connected to the sensor, etc. the
由此,可通过I/O模块实时的将各传感器的信号传递给控制单元并显示在现场交互界面上,现场操作人员可方便的通过现场交互界面13读取和了解天然气压缩机的工作情况,同时,现场操作人员还可通过该现场交互界面输入操作信号,并由I/O模块实时的将操作信号传递给各执行机构,而报警器设定报警值后可在传感器信号超过报警值后进行报警,优选的是,该报警器为声光报警器。
Thus, the signals of each sensor can be transmitted to the control unit in real time through the I/O module and displayed on the on-site interactive interface, and the on-site operators can easily read and understand the working conditions of the natural gas compressor through the on-site
其中,现场监控系统1通过一以太网交互器连接至管理监控系统2,该管理监控系统2包含管理员站21和打印机22,该管理员站21包含以太网网卡和因特网网卡,所述现场监控模块11的以太网模块和所述以太网网卡连接至该以太网交互器,该因特网网卡连接至路由器,在现场监控模块11得到监控信号和操作信号时,这些信号均通过以太网交互器传递给管理员站21,同时,管理员站21也能将管理员的操作信号传递给现场监控系统1。
Wherein, the on-
其中,远程监控系统3包含一工程师站31,该工程师站31包含一因特网网卡,由此,在管理监控系统2得到监控信号和操作信号时,这些信号均通过路由器传送给因特网,而工程师站31从因特网得到这些信号,同时,工程师站31也能将工程师的操作信号传递给管理监控系统和现场监控系统1。
Wherein, remote monitoring system 3 comprises an
其中,以太网模块为西门子CP243-1,现场控制控制模块为由西门子PLC CPU226XP连接I/O模块和以太网模块组成PLC系统。 Among them, the Ethernet module is Siemens CP243-1, and the field control module is a PLC system composed of Siemens PLC CPU226XP connected to I/O modules and Ethernet modules. the
由此可见,本实用新型具有如下优点: This shows that the utility model has the following advantages:
1、实现操作员现场实时操作,管理员即时管理,工程师远程诊断与维护的三级实时监控,确保了安全和及时的维护; 1. Realize the three-level real-time monitoring of the operator's on-site real-time operation, the administrator's real-time management, and the engineer's remote diagnosis and maintenance, ensuring safe and timely maintenance;
2、在需要时可远程进行调试和维护,大大节约了维护成本和时间; 2. Remote debugging and maintenance can be performed when needed, which greatly saves maintenance costs and time;
3、监控全面可靠,更具实用性。 3. Comprehensive and reliable monitoring, more practical. the
显而易见的是,以上的描述和记载仅仅是举例而不是为了限制本实用新型的公开内容、应用或使用。虽然已经在实施例中描述过并且在附 图中描述了实施例,但本实用新型不限制由附图示例和在实施例中描述的作为目前认为的最佳模式以实施本实用新型的教导的特定例子,本实用新型的范围将包括落入前面的说明书和所附的权利要求的任何实施例。 Obviously, the above descriptions and records are only examples and not intended to limit the disclosure, application or use of the present utility model. Although described in the embodiment and described the embodiment in the accompanying drawings, the utility model is not limited by the examples of the accompanying drawings and described in the embodiment as the best mode currently considered to implement the teaching of the utility model Certain examples, the scope of the present invention shall include any embodiment falling within the foregoing description and appended claims. the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108732978A (en) * | 2018-04-13 | 2018-11-02 | 上海交通大学 | Ship group vertical position welding based on Internet of Things connects process monitoring system |
| US10432754B2 (en) | 2015-09-16 | 2019-10-01 | Profire Energy, Inc | Safety networking protocol and method |
| US10514683B2 (en) | 2015-09-16 | 2019-12-24 | Profire Energy, Inc. | Distributed networking system and method to implement a safety state environment |
-
2013
- 2013-05-29 CN CN2013203009263U patent/CN203241816U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10432754B2 (en) | 2015-09-16 | 2019-10-01 | Profire Energy, Inc | Safety networking protocol and method |
| US10514683B2 (en) | 2015-09-16 | 2019-12-24 | Profire Energy, Inc. | Distributed networking system and method to implement a safety state environment |
| US10992787B2 (en) | 2015-09-16 | 2021-04-27 | Profire Energy, Inc. | Safety networking protocol and method |
| US11314235B2 (en) | 2015-09-16 | 2022-04-26 | Profire Energy, Inc. | Systems to implement a safety state environment among control modules |
| CN108732978A (en) * | 2018-04-13 | 2018-11-02 | 上海交通大学 | Ship group vertical position welding based on Internet of Things connects process monitoring system |
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Address after: 430051 No. 366, Peng Jia Ling, Yongfeng street, Hanyang District, Wuhan, Hubei. Patentee after: WUHAN QIDAKANG ENVIRONMENTAL PROTECTION TECHNOLOGY STOCK CO.,LTD. Address before: 430000 No. 366, Peng Jia Ling, Yongfeng street, Hanyang District, Wuhan, Hubei. Patentee before: WUHAN QIDAKANG ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |
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Granted publication date: 20131016 |