CN203245915U - A pearl cotton cutting device - Google Patents
A pearl cotton cutting device Download PDFInfo
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- CN203245915U CN203245915U CN 201320235326 CN201320235326U CN203245915U CN 203245915 U CN203245915 U CN 203245915U CN 201320235326 CN201320235326 CN 201320235326 CN 201320235326 U CN201320235326 U CN 201320235326U CN 203245915 U CN203245915 U CN 203245915U
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 6
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及切割设备领域,尤其涉及一种珍珠棉切割装置。 The utility model relates to the field of cutting equipment, in particular to a pearl cotton cutting device.
背景技术 Background technique
珍珠棉(EPE)切割装置是用来将珍珠棉切割成为所需要的形状和尺寸的设备,现有的珍珠棉切割机大多是采用刀片或者环形无齿刀带,从整块物料的一端缓慢切到另一端,从而将珍珠棉切成条状,若是需要更小的尺寸,则再人工切割开,这样切割的效率低,也增加了人力成本;再者,由于人工切割掌握不好力度,切割的成品切面不均匀,质量不高,尺寸不准。 The pearl cotton (EPE) cutting device is used to cut the pearl cotton into the required shape and size. Most of the existing pearl cotton cutting machines use a blade or an endless toothless knife belt to cut slowly from one end of the whole material. to the other end, so as to cut the pearl cotton into strips. If a smaller size is required, then manually cut it, which is inefficient in cutting and increases labor costs; The cut surface of the finished product is uneven, the quality is not high, and the size is not accurate.
实用新型内容 Utility model content
本实用新型解决的问题是现有的珍珠棉切割装置效率低、成本高、质量差的缺陷,提供一种珍珠棉切割装置,其切割效率高、成本低、成品质量高。 The utility model solves the defects of low efficiency, high cost and poor quality of the existing pearl cotton cutting device, and provides a pearl cotton cutting device with high cutting efficiency, low cost and high quality of finished products.
本实用新型实施例提供一种珍珠棉切割装置,其包括机架、设置在所述机架上的送料滚筒、竖圆切刀、横切刀以及一控制器;所述送料滚筒包括设置在所述机架前端的一对上下设置的进口滚轴以及一对上下设置的出口滚轴,上下滚轴之间具有物料缝隙,所述进口滚轴或所述出口滚轴由第一电机通过第一链条带动转动,所述竖圆切刀包括设置在所述进口滚轴及出口滚轴之间的圆切刀轴,所述圆切刀轴上设置有圆盘刀,所述横切刀设置在所述出口滚轴的出口,所述横切刀包括一齿形刀;所述圆切刀轴两端部各设置一第二链条,所述第二链条由一设置在所述机架下部的第二电机驱动转动,所述齿形刀两端各由一气缸带动上下运动;所述进口滚轴的端部与所述出口滚轴的端部用同步带连接从而传动,所述圆切刀轴的转动方向与所述进口滚轴或出口滚轴的转动方向相反。 The embodiment of the utility model provides a pearl cotton cutting device, which includes a frame, a feed roller arranged on the frame, a vertical circular cutter, a transverse cutter and a controller; A pair of inlet rollers arranged up and down and a pair of outlet rollers arranged up and down at the front end of the frame, there is a material gap between the upper and lower rollers, and the inlet rollers or the outlet rollers are driven by the first motor through the first The chain drives the rotation. The vertical circular cutter includes a circular cutter shaft arranged between the inlet roller and the outlet roller. The circular cutter shaft is provided with a disc knife. The outlet of the outlet roller, the cross-cutting knife includes a toothed knife; the two ends of the circular cutter shaft are each provided with a second chain, and the second chain is provided by a set at the bottom of the frame. Driven by the second motor to rotate, both ends of the toothed knife are driven to move up and down by a cylinder; the end of the inlet roller is connected with the end of the outlet roller with a synchronous belt to drive, and the circular cutter The direction of rotation of the shaft is opposite to the direction of rotation of said inlet or outlet rollers.
对上述技术方案的进一步改进为,所述机架上圆盘刀下方具有切割板,所述切割板上具有圆切刀槽。 A further improvement to the above technical solution is that there is a cutting plate below the disc knife on the frame, and the cutting plate has a circular knife groove.
对上述技术方案的进一步改进为,所述机架的入口端设置一送料盘。 A further improvement to the above technical solution is that a feeding tray is provided at the inlet end of the frame.
优选地,所述齿形刀两端各连接在一齿刀座上,所述齿刀座与所述气缸通过一齿刀导向柱连接。 Preferably, both ends of the toothed knife are connected to a toothed knife seat, and the toothed knife seat is connected to the cylinder through a toothed knife guide column.
本实用新型所述珍珠棉切割装置,有益效果是: The pearl cotton cutting device described in the utility model has the beneficial effects of:
(一)珍珠棉切割机采用双刀切割系统,先经过圆形切刀在竖直方向对珍珠棉进行切割,再经过锯齿切刀横向上下切割,从而将珍珠棉切割成需要的尺寸,既节省了人力成本,生产效率也高,切割成的产品横截面均匀,质量好,可以随意设置尺寸,满足多种尺寸要求。 (1) The pearl cotton cutting machine adopts a double-knife cutting system. First, the pearl cotton is cut vertically by a circular cutter, and then cut horizontally and vertically by a serrated cutter, so as to cut the pearl cotton into the required size, which saves The cost of labor is reduced, and the production efficiency is also high. The cross-section of the cut products is uniform and the quality is good. The size can be set at will to meet various size requirements.
(二)由控制器控制各个电机和气缸,进而自动控制产品切割尺寸以及开停机,锯齿刀由气缸控制上下运动,对珍珠棉横向上下切割成条状,比现有的切割机工作效率高。 (2) The controller controls each motor and cylinder, and then automatically controls the cutting size of the product and starts and stops. The serrated knife moves up and down under the control of the cylinder, and cuts the pearl cotton into strips horizontally and vertically, which is more efficient than the existing cutting machine.
附图说明 Description of drawings
附图1为本实用新型实施例珍珠棉切割装置结构示意图;
Accompanying
附图2为本实用新型实施例珍珠棉切割装置侧面结构示意图;
Accompanying
附图3为本实用新型实施例珍珠棉切割装置主视图;
Accompanying
附图4为本实用新型实施例珍珠棉切割装置锯齿切刀结构示意图; Accompanying drawing 4 is the structure schematic diagram of sawtooth cutter of pearl cotton cutting device embodiment of the present utility model;
附图5为本实用新型实施例珍珠棉切割装置内部局部结构示意图;
Accompanying
其中: in:
1、机架 2、送料滚筒 3、竖圆切刀
1.
4、横切刀 5、进口滚轴 6、出口滚轴
4.
7、圆切刀轴 8、圆盘刀 9、齿形刀
7.
10、第二链条 11、第二电机 12、气缸
10.
13、控制器 14、同步带 15、第一电机
13.
16、切割板 17、圆切刀槽 18、送料架
16.
19、第一链条 20、齿轮 21、齿刀座
19. The
22、齿刀导向柱 22. Gear cutter guide column
具体实施方式 Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.
本实用新型所述珍珠棉切割装置,如附图1或3所示,其包括机架1,机架1上设置送料滚筒2,竖圆切刀3以及横切刀4,还设置一控制器13。
The pearl cotton cutting device described in the utility model, as shown in accompanying
送料滚筒2包括设置在机架1前端(即物料入口)的两个进口滚轴5,两个进口滚轴5上下设置,之间具有通过物料的物料缝隙,机架1后端(即接近物料出口)也设置两个上下分布的出口滚轴6,进口滚轴5的端部与出口滚轴6的端部通过皮带14连接。机架1下部设置第一电机15,进口滚轴5及出口滚轴6端部设置齿轮20,第一电机15通过第一链条19与进口滚轴5或出口滚轴6端部的齿轮20连接,进口滚轴5或出口滚轴6通过皮带传动,从而带动物料行走。
The feeding
控制器13与第一电机15电连接,其可控制两个进口滚轴5或两个出口滚轴6之间的物料间隙的大小。
The
竖圆切刀3包括设置在进口滚轴5与出口滚轴6之间的圆切刀轴7,圆切刀轴7端部设置齿轮20,机架1下部设置第二电机11,第二电机11通过第二链条10与圆切刀轴7端部的齿轮20连接,从而第二电机11驱动圆切刀轴7转动,圆切刀轴7上设置圆盘刀8,其个数及间距可根据需要的珍珠棉的长度设定,圆切刀轴7的转动方向与进口滚轴5或出口滚轴6的转动方向相反,以便带动物料行走。
The
横切刀4包括一齿形刀9,其设置在出口滚轴6的出口,齿形刀9两端各连接在一齿刀座21上,齿刀座21与气缸12通过一连接柱22连接在一起,从而,气缸12上下运动带动齿形刀9上下运动,对珍珠棉进行切割。
The cross-cut knife 4 includes a
机架1上圆盘刀8的下方具有钢制的切割板16,切割板16上具有细小的圆切刀槽17,圆盘刀8对物料切割后落刀到圆切刀槽17内,减小其磨损。
There is a
机架1的入口端设置一送料盘18。
The inlet end of the
工作时,在控制器13上设置上下滚轴的距离,将相应厚度的整块珍珠棉通过送料盘18送入设备内,从进口滚轴5之间的物料缝隙通过,然后从圆切刀轴7底部通过,圆盘刀8将整块珍珠棉纵向切割开,然后从出口滚轴6之间通过,通过出口滚轴6的转动,将珍珠棉带动到齿形刀9处,齿形刀9向下运动,将珍珠棉横向切割,从而珍珠棉成为需要的尺寸从机架1出口出来。
When working, set the distance between the upper and lower rollers on the
本实用新型所述珍珠棉切割装置,采用双刀切割系统,先经过圆盘刀在竖直方向对珍珠棉进行切割,再经过齿形刀横向切割,从而将珍珠棉切割成需要的尺寸,既节省了人力成本,生产效率也高,切割成的产品横截面均匀,质量好,可以随意设置尺寸,满足多种尺寸要求。由控制器控制各个电机和气缸,进而自动控制产品切割尺寸以及开停机,锯齿刀由气缸控制上下运动,对珍珠棉横向切割成条状,比现有的切割机工作效率高。 The pearl cotton cutting device described in the utility model adopts a double-knife cutting system, which first cuts the pearl cotton in the vertical direction through a disc knife, and then cuts the pearl cotton in a horizontal direction with a toothed knife, thereby cutting the pearl cotton into the required size. The labor cost is saved, and the production efficiency is also high. The cross-section of the cut products is uniform and the quality is good. The size can be set at will to meet various size requirements. The controller controls each motor and cylinder, and then automatically controls the product cutting size and starts and stops. The serrated knife moves up and down under the control of the cylinder, and cuts the pearl cotton into strips horizontally, which is more efficient than the existing cutting machine.
以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。 The above is a preferred embodiment of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and modifications can also be made, these improvements and modifications It is also regarded as the protection scope of the present utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201320235326 CN203245915U (en) | 2013-05-04 | 2013-05-04 | A pearl cotton cutting device |
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|---|---|---|---|
| CN 201320235326 CN203245915U (en) | 2013-05-04 | 2013-05-04 | A pearl cotton cutting device |
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| CN 201320235326 Expired - Fee Related CN203245915U (en) | 2013-05-04 | 2013-05-04 | A pearl cotton cutting device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104128948A (en) * | 2014-06-19 | 2014-11-05 | 中山火炬职业技术学院 | EPE (expand aple poly ephylene) foam cutting machine |
| CN106625849A (en) * | 2016-12-29 | 2017-05-10 | 上海高盾科技发展有限公司 | Automatic cutting machine |
| CN107140455A (en) * | 2017-07-20 | 2017-09-08 | 杭州汉盛自动化有限公司 | The charging cutoff device of pearl cotton cutting all-in-one machine |
| CN107199593A (en) * | 2017-07-20 | 2017-09-26 | 杭州汉盛自动化有限公司 | The blank code material drawing mechanism of pearl cotton cutting all-in-one machine |
| CN107214750A (en) * | 2017-07-20 | 2017-09-29 | 杭州汉盛自动化有限公司 | Full-automatic pearl cotton cutting all-in-one machine |
| CN107443480A (en) * | 2017-09-26 | 2017-12-08 | 浙江大学城市学院 | Pearl cotton automatically cuts discharge system anyhow |
| CN107696147A (en) * | 2017-11-23 | 2018-02-16 | 海盐华港印刷有限公司 | A kind of trade mark cutting means |
| CN108130706A (en) * | 2017-12-20 | 2018-06-08 | 山东鲁阳节能材料股份有限公司 | A kind of ceramic fiber blanket blanket cutter device |
| CN110802661A (en) * | 2019-12-09 | 2020-02-18 | 昆山吉士源自动化设备有限公司 | A device for cutting sliced pearl cotton |
-
2013
- 2013-05-04 CN CN 201320235326 patent/CN203245915U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104128948A (en) * | 2014-06-19 | 2014-11-05 | 中山火炬职业技术学院 | EPE (expand aple poly ephylene) foam cutting machine |
| CN104128948B (en) * | 2014-06-19 | 2016-04-20 | 中山火炬职业技术学院 | A kind of expanded polyethylene foam cutter |
| CN106625849A (en) * | 2016-12-29 | 2017-05-10 | 上海高盾科技发展有限公司 | Automatic cutting machine |
| CN107140455B (en) * | 2017-07-20 | 2018-12-11 | 杭州汉盛自动化有限公司 | The charging cutoff device of pearl cotton cutting all-in-one machine |
| CN107199593A (en) * | 2017-07-20 | 2017-09-26 | 杭州汉盛自动化有限公司 | The blank code material drawing mechanism of pearl cotton cutting all-in-one machine |
| CN107214750A (en) * | 2017-07-20 | 2017-09-29 | 杭州汉盛自动化有限公司 | Full-automatic pearl cotton cutting all-in-one machine |
| CN107140455A (en) * | 2017-07-20 | 2017-09-08 | 杭州汉盛自动化有限公司 | The charging cutoff device of pearl cotton cutting all-in-one machine |
| CN107214750B (en) * | 2017-07-20 | 2023-08-15 | 杭州华飞包装材料有限公司 | Full-automatic pearl cotton cutting all-in-one machine |
| CN107199593B (en) * | 2017-07-20 | 2023-09-05 | 杭州华飞包装材料有限公司 | Blank sign indicating number material discharging device of cotton cutting all-in-one of pearl |
| CN107443480A (en) * | 2017-09-26 | 2017-12-08 | 浙江大学城市学院 | Pearl cotton automatically cuts discharge system anyhow |
| CN107443480B (en) * | 2017-09-26 | 2023-01-31 | 浙大城市学院 | Pearl cotton automatic horizontal and vertical cutting and discharging system |
| CN107696147A (en) * | 2017-11-23 | 2018-02-16 | 海盐华港印刷有限公司 | A kind of trade mark cutting means |
| CN108130706A (en) * | 2017-12-20 | 2018-06-08 | 山东鲁阳节能材料股份有限公司 | A kind of ceramic fiber blanket blanket cutter device |
| CN110802661A (en) * | 2019-12-09 | 2020-02-18 | 昆山吉士源自动化设备有限公司 | A device for cutting sliced pearl cotton |
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