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CN203245915U - A pearl cotton cutting device - Google Patents

A pearl cotton cutting device Download PDF

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Publication number
CN203245915U
CN203245915U CN 201320235326 CN201320235326U CN203245915U CN 203245915 U CN203245915 U CN 203245915U CN 201320235326 CN201320235326 CN 201320235326 CN 201320235326 U CN201320235326 U CN 201320235326U CN 203245915 U CN203245915 U CN 203245915U
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roller
cutter
frame
inlet
pearl cotton
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Expired - Fee Related
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CN 201320235326
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Chinese (zh)
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胡继峰
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Dongguan Maolong Machinery Manufacturing Co ltd
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Dongguan Maolong Machinery Manufacturing Co ltd
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Abstract

The utility model relates to the field of cutting equipment, in particular to a pearl cotton cutting device, which comprises a frame, a feeding roller arranged on the frame, a vertical round cutter, a transverse cutter and a controller; the feeding roller comprises a pair of inlet rolling shafts arranged up and down and a pair of outlet rolling shafts arranged up and down, the inlet rolling shafts or the outlet rolling shafts are driven to rotate by a first motor through a first chain, the vertical round cutter comprises a round cutter shaft arranged between the inlet rolling shafts and the outlet rolling shafts, a circular cutter is arranged on the round cutter shaft, and the transverse cutter comprises a tooth-shaped cutter; two ends of the circular cutter shaft are respectively provided with a second chain, the second chains are driven by a second motor arranged at the lower part of the frame to rotate, and two ends of the toothed cutter are respectively driven by a cylinder to move up and down; the end part of the inlet roller and the end part of the outlet roller are connected by a synchronous belt so as to transmit. The utility model has the advantages of high production efficiency, low cost, good product quality and good universality.

Description

一种珍珠棉切割装置A pearl cotton cutting device

技术领域 technical field

本实用新型涉及切割设备领域,尤其涉及一种珍珠棉切割装置。 The utility model relates to the field of cutting equipment, in particular to a pearl cotton cutting device.

背景技术 Background technique

珍珠棉(EPE)切割装置是用来将珍珠棉切割成为所需要的形状和尺寸的设备,现有的珍珠棉切割机大多是采用刀片或者环形无齿刀带,从整块物料的一端缓慢切到另一端,从而将珍珠棉切成条状,若是需要更小的尺寸,则再人工切割开,这样切割的效率低,也增加了人力成本;再者,由于人工切割掌握不好力度,切割的成品切面不均匀,质量不高,尺寸不准。 The pearl cotton (EPE) cutting device is used to cut the pearl cotton into the required shape and size. Most of the existing pearl cotton cutting machines use a blade or an endless toothless knife belt to cut slowly from one end of the whole material. to the other end, so as to cut the pearl cotton into strips. If a smaller size is required, then manually cut it, which is inefficient in cutting and increases labor costs; The cut surface of the finished product is uneven, the quality is not high, and the size is not accurate.

实用新型内容 Utility model content

本实用新型解决的问题是现有的珍珠棉切割装置效率低、成本高、质量差的缺陷,提供一种珍珠棉切割装置,其切割效率高、成本低、成品质量高。 The utility model solves the defects of low efficiency, high cost and poor quality of the existing pearl cotton cutting device, and provides a pearl cotton cutting device with high cutting efficiency, low cost and high quality of finished products.

本实用新型实施例提供一种珍珠棉切割装置,其包括机架、设置在所述机架上的送料滚筒、竖圆切刀、横切刀以及一控制器;所述送料滚筒包括设置在所述机架前端的一对上下设置的进口滚轴以及一对上下设置的出口滚轴,上下滚轴之间具有物料缝隙,所述进口滚轴或所述出口滚轴由第一电机通过第一链条带动转动,所述竖圆切刀包括设置在所述进口滚轴及出口滚轴之间的圆切刀轴,所述圆切刀轴上设置有圆盘刀,所述横切刀设置在所述出口滚轴的出口,所述横切刀包括一齿形刀;所述圆切刀轴两端部各设置一第二链条,所述第二链条由一设置在所述机架下部的第二电机驱动转动,所述齿形刀两端各由一气缸带动上下运动;所述进口滚轴的端部与所述出口滚轴的端部用同步带连接从而传动,所述圆切刀轴的转动方向与所述进口滚轴或出口滚轴的转动方向相反。 The embodiment of the utility model provides a pearl cotton cutting device, which includes a frame, a feed roller arranged on the frame, a vertical circular cutter, a transverse cutter and a controller; A pair of inlet rollers arranged up and down and a pair of outlet rollers arranged up and down at the front end of the frame, there is a material gap between the upper and lower rollers, and the inlet rollers or the outlet rollers are driven by the first motor through the first The chain drives the rotation. The vertical circular cutter includes a circular cutter shaft arranged between the inlet roller and the outlet roller. The circular cutter shaft is provided with a disc knife. The outlet of the outlet roller, the cross-cutting knife includes a toothed knife; the two ends of the circular cutter shaft are each provided with a second chain, and the second chain is provided by a set at the bottom of the frame. Driven by the second motor to rotate, both ends of the toothed knife are driven to move up and down by a cylinder; the end of the inlet roller is connected with the end of the outlet roller with a synchronous belt to drive, and the circular cutter The direction of rotation of the shaft is opposite to the direction of rotation of said inlet or outlet rollers.

对上述技术方案的进一步改进为,所述机架上圆盘刀下方具有切割板,所述切割板上具有圆切刀槽。 A further improvement to the above technical solution is that there is a cutting plate below the disc knife on the frame, and the cutting plate has a circular knife groove.

对上述技术方案的进一步改进为,所述机架的入口端设置一送料盘。 A further improvement to the above technical solution is that a feeding tray is provided at the inlet end of the frame.

优选地,所述齿形刀两端各连接在一齿刀座上,所述齿刀座与所述气缸通过一齿刀导向柱连接。 Preferably, both ends of the toothed knife are connected to a toothed knife seat, and the toothed knife seat is connected to the cylinder through a toothed knife guide column.

本实用新型所述珍珠棉切割装置,有益效果是: The pearl cotton cutting device described in the utility model has the beneficial effects of:

(一)珍珠棉切割机采用双刀切割系统,先经过圆形切刀在竖直方向对珍珠棉进行切割,再经过锯齿切刀横向上下切割,从而将珍珠棉切割成需要的尺寸,既节省了人力成本,生产效率也高,切割成的产品横截面均匀,质量好,可以随意设置尺寸,满足多种尺寸要求。 (1) The pearl cotton cutting machine adopts a double-knife cutting system. First, the pearl cotton is cut vertically by a circular cutter, and then cut horizontally and vertically by a serrated cutter, so as to cut the pearl cotton into the required size, which saves The cost of labor is reduced, and the production efficiency is also high. The cross-section of the cut products is uniform and the quality is good. The size can be set at will to meet various size requirements.

(二)由控制器控制各个电机和气缸,进而自动控制产品切割尺寸以及开停机,锯齿刀由气缸控制上下运动,对珍珠棉横向上下切割成条状,比现有的切割机工作效率高。 (2) The controller controls each motor and cylinder, and then automatically controls the cutting size of the product and starts and stops. The serrated knife moves up and down under the control of the cylinder, and cuts the pearl cotton into strips horizontally and vertically, which is more efficient than the existing cutting machine.

附图说明 Description of drawings

附图1为本实用新型实施例珍珠棉切割装置结构示意图; Accompanying drawing 1 is the utility model embodiment pearl cotton cutting device structural representation;

附图2为本实用新型实施例珍珠棉切割装置侧面结构示意图; Accompanying drawing 2 is the side structure schematic diagram of the pearl cotton cutting device of the utility model embodiment;

附图3为本实用新型实施例珍珠棉切割装置主视图; Accompanying drawing 3 is the front view of the pearl cotton cutting device of the utility model embodiment;

附图4为本实用新型实施例珍珠棉切割装置锯齿切刀结构示意图; Accompanying drawing 4 is the structure schematic diagram of sawtooth cutter of pearl cotton cutting device embodiment of the present utility model;

附图5为本实用新型实施例珍珠棉切割装置内部局部结构示意图; Accompanying drawing 5 is a schematic diagram of the internal partial structure of the pearl cotton cutting device of the embodiment of the present invention;

其中: in:

1、机架                2、送料滚筒             3、竖圆切刀 1. Rack 2. Feeding roller 3. Vertical circular cutter

4、横切刀              5、进口滚轴             6、出口滚轴 4. Cross cutting knife 5. Imported roller 6. Exported roller

7、圆切刀轴            8、圆盘刀               9、齿形刀 7. Circular cutter shaft 8. Disc cutter 9. Toothed cutter

10、第二链条           11、第二电机              12、气缸 10. Second chain 11. Second motor 12. Cylinder

13、控制器             14、同步带                 15、第一电机 13. Controller 14. Timing belt 15. The first motor

16、切割板              17、圆切刀槽              18、送料架 16. Cutting board 17. Round cutting knife groove 18. Feeding rack

19、第一链条            20、齿轮                 21、齿刀座 19. The first chain 20. Gear 21. Tooth cutter seat

22、齿刀导向柱              22. Gear cutter guide column

具体实施方式 Detailed ways

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.

本实用新型所述珍珠棉切割装置,如附图1或3所示,其包括机架1,机架1上设置送料滚筒2,竖圆切刀3以及横切刀4,还设置一控制器13。 The pearl cotton cutting device described in the utility model, as shown in accompanying drawing 1 or 3, it comprises frame 1, and feeding drum 2 is set on frame 1, vertical circle cutter 3 and transverse cutter 4, also is provided with a controller 13.

送料滚筒2包括设置在机架1前端(即物料入口)的两个进口滚轴5,两个进口滚轴5上下设置,之间具有通过物料的物料缝隙,机架1后端(即接近物料出口)也设置两个上下分布的出口滚轴6,进口滚轴5的端部与出口滚轴6的端部通过皮带14连接。机架1下部设置第一电机15,进口滚轴5及出口滚轴6端部设置齿轮20,第一电机15通过第一链条19与进口滚轴5或出口滚轴6端部的齿轮20连接,进口滚轴5或出口滚轴6通过皮带传动,从而带动物料行走。 The feeding roller 2 includes two inlet rollers 5 arranged at the front end of the frame 1 (ie, the material inlet), the two inlet rollers 5 are set up and down, and there is a material gap for passing the material between them, and the rear end of the frame 1 (that is, close to the material inlet) The outlet) is also provided with two outlet rollers 6 distributed up and down, and the ends of the inlet roller 5 and the end of the outlet roller 6 are connected by a belt 14 . The bottom of the frame 1 is provided with a first motor 15, the end of the inlet roller 5 and the outlet roller 6 is provided with a gear 20, and the first motor 15 is connected with the gear 20 at the end of the inlet roller 5 or the outlet roller 6 through the first chain 19 , the inlet roller 5 or the outlet roller 6 is driven by a belt to drive the material to walk.

控制器13与第一电机15电连接,其可控制两个进口滚轴5或两个出口滚轴6之间的物料间隙的大小。 The controller 13 is electrically connected with the first motor 15 , which can control the size of the material gap between the two inlet rollers 5 or the two outlet rollers 6 .

竖圆切刀3包括设置在进口滚轴5与出口滚轴6之间的圆切刀轴7,圆切刀轴7端部设置齿轮20,机架1下部设置第二电机11,第二电机11通过第二链条10与圆切刀轴7端部的齿轮20连接,从而第二电机11驱动圆切刀轴7转动,圆切刀轴7上设置圆盘刀8,其个数及间距可根据需要的珍珠棉的长度设定,圆切刀轴7的转动方向与进口滚轴5或出口滚轴6的转动方向相反,以便带动物料行走。 The vertical circle cutter 3 comprises the circle cutter shaft 7 arranged between the inlet roller 5 and the outlet roller 6, the end of the circle cutter shaft 7 is provided with a gear 20, the bottom of the frame 1 is provided with a second motor 11, and the second motor 11 is connected with the gear 20 at the end of the circular cutter shaft 7 through the second chain 10, so that the second motor 11 drives the circular cutter shaft 7 to rotate, and the circular cutter shaft 7 is provided with disc cutters 8, the number and distance of which can be adjusted According to the length setting of the pearl cotton required, the rotation direction of the circular cutter shaft 7 is opposite to the rotation direction of the inlet roller 5 or the outlet roller 6, so as to drive the material to walk.

横切刀4包括一齿形刀9,其设置在出口滚轴6的出口,齿形刀9两端各连接在一齿刀座21上,齿刀座21与气缸12通过一连接柱22连接在一起,从而,气缸12上下运动带动齿形刀9上下运动,对珍珠棉进行切割。 The cross-cut knife 4 includes a toothed knife 9, which is arranged at the outlet of the outlet roller 6, and the two ends of the toothed knife 9 are respectively connected to a toothed knife seat 21, and the toothed knife seat 21 is connected to the cylinder 12 through a connecting column 22 Together, thereby, the cylinder 12 moves up and down to drive the toothed knife 9 to move up and down, and the pearl cotton is cut.

机架1上圆盘刀8的下方具有钢制的切割板16,切割板16上具有细小的圆切刀槽17,圆盘刀8对物料切割后落刀到圆切刀槽17内,减小其磨损。 There is a steel cutting plate 16 below the disc knife 8 on the frame 1, and there is a small circular cutter groove 17 on the cutting plate 16. The disc knife 8 falls into the circular cutter groove 17 after material cutting, reducing the Little its wear and tear.

机架1的入口端设置一送料盘18。 The inlet end of the frame 1 is provided with a feeding tray 18 .

工作时,在控制器13上设置上下滚轴的距离,将相应厚度的整块珍珠棉通过送料盘18送入设备内,从进口滚轴5之间的物料缝隙通过,然后从圆切刀轴7底部通过,圆盘刀8将整块珍珠棉纵向切割开,然后从出口滚轴6之间通过,通过出口滚轴6的转动,将珍珠棉带动到齿形刀9处,齿形刀9向下运动,将珍珠棉横向切割,从而珍珠棉成为需要的尺寸从机架1出口出来。 When working, set the distance between the upper and lower rollers on the controller 13, and send the whole piece of pearl cotton with corresponding thickness into the equipment through the feeding tray 18, pass through the material gap between the inlet rollers 5, and then pass through the circular cutter shaft. 7 The bottom passes through, and the disc knife 8 cuts the whole piece of pearl cotton longitudinally, and then passes between the exit rollers 6, and through the rotation of the exit roller 6, the pearl cotton is driven to the toothed knife 9, and the toothed knife 9 Move downwards to cut the pearl cotton horizontally, so that the pearl cotton becomes the required size and exits from rack 1.

本实用新型所述珍珠棉切割装置,采用双刀切割系统,先经过圆盘刀在竖直方向对珍珠棉进行切割,再经过齿形刀横向切割,从而将珍珠棉切割成需要的尺寸,既节省了人力成本,生产效率也高,切割成的产品横截面均匀,质量好,可以随意设置尺寸,满足多种尺寸要求。由控制器控制各个电机和气缸,进而自动控制产品切割尺寸以及开停机,锯齿刀由气缸控制上下运动,对珍珠棉横向切割成条状,比现有的切割机工作效率高。 The pearl cotton cutting device described in the utility model adopts a double-knife cutting system, which first cuts the pearl cotton in the vertical direction through a disc knife, and then cuts the pearl cotton in a horizontal direction with a toothed knife, thereby cutting the pearl cotton into the required size. The labor cost is saved, and the production efficiency is also high. The cross-section of the cut products is uniform and the quality is good. The size can be set at will to meet various size requirements. The controller controls each motor and cylinder, and then automatically controls the product cutting size and starts and stops. The serrated knife moves up and down under the control of the cylinder, and cuts the pearl cotton into strips horizontally, which is more efficient than the existing cutting machine.

以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。 The above is a preferred embodiment of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and modifications can also be made, these improvements and modifications It is also regarded as the protection scope of the present utility model.

Claims (4)

1.一种珍珠棉切割装置,其特征在于: 1. A pearl cotton cutting device, characterized in that: 包括机架(1)、设置在所述机架(1)上的送料滚筒(2)、竖圆切刀(3)、横切刀(4)以及一控制器(13); It includes a frame (1), a feeding roller (2) arranged on the frame (1), a vertical circular cutter (3), a transverse cutter (4) and a controller (13); 所述送料滚筒(2)包括设置在所述机架(1)前端的一对上下设置的进口滚轴(5)以及一对上下设置的出口滚轴(6),上下滚轴(5)之间具有物料缝隙,所述进口滚轴(5)或所述出口滚轴(6)由第一电机(15)通过第一链条(19)带动转动,所述竖圆切刀(3)包括设置在所述进口滚轴(5)及出口滚轴(6)之间的圆切刀轴(7),所述圆切刀轴(7)上设置有圆盘刀(8),所述横切刀(4)设置在所述出口滚轴(6)的出口,所述横切刀(4)包括一齿形刀(9); The feeding roller (2) includes a pair of upper and lower inlet rollers (5) and a pair of upper and lower outlet rollers (6) arranged at the front end of the frame (1). There is a material gap between them, the inlet roller (5) or the outlet roller (6) is driven to rotate by the first motor (15) through the first chain (19), and the vertical circular cutter (3) includes a set On the circular cutter shaft (7) between the inlet roller (5) and the outlet roller (6), a disc cutter (8) is arranged on the circular cutter shaft (7). The knife (4) is arranged at the exit of the exit roller (6), and the cross-cutting knife (4) includes a toothed knife (9); 所述圆切刀轴(7)两端部各设置一第二链条(10),所述第二链条(10)由一设置在所述机架(1)下部的第二电机(11)驱动转动,所述齿形刀(9)两端各由一气缸(12)带动上下运动; A second chain (10) is arranged at both ends of the circular cutter shaft (7), and the second chain (10) is driven by a second motor (11) arranged at the lower part of the frame (1) Rotate, the two ends of the toothed knife (9) are driven by a cylinder (12) to move up and down; 所述进口滚轴(5)的端部与所述出口滚轴(6)的端部用同步带(14)连接从而传动,所述圆切刀轴(7)的转动方向与所述进口滚轴(5)或出口滚轴(6)的转动方向相反。 The end of the inlet roller (5) is connected with the end of the outlet roller (6) by a timing belt (14) for transmission, and the rotation direction of the circular cutter shaft (7) is the same as that of the inlet roller. The direction of rotation of the shaft (5) or exit roller (6) is opposite. 2. 如权利要求1所述珍珠棉切割装置,其特征在于:所述机架(1)上圆盘刀(8)下方具有切割板(16),所述切割板(16)上具有圆切刀槽(17)。 2. The pearl cotton cutting device according to claim 1, characterized in that: there is a cutting plate (16) under the disc knife (8) on the frame (1), and there is a circular cutting plate (16) on the cutting plate (16). Slot (17). 3. 如权利要求1所述珍珠棉切割装置,其特征在于:所述机架(1)的入口端设置一送料盘(18)。 3. The pearl cotton cutting device according to claim 1, characterized in that: a feeding tray (18) is arranged at the inlet end of the frame (1). 4. 如权利要求1所述珍珠棉切割装置,其特征在于:所述齿形刀(9)两端各连接在一齿刀座(21)上,所述齿刀座(21)与所述气缸(12)通过一齿刀导向柱(22)连接。 4. The pearl cotton cutting device according to claim 1, characterized in that: both ends of the serrated knife (9) are respectively connected to a toothed knife seat (21), and the toothed knife seat (21) is connected to the toothed knife seat (21) Cylinder (12) is connected by a gear cutter guide column (22).
CN 201320235326 2013-05-04 2013-05-04 A pearl cotton cutting device Expired - Fee Related CN203245915U (en)

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN104128948A (en) * 2014-06-19 2014-11-05 中山火炬职业技术学院 EPE (expand aple poly ephylene) foam cutting machine
CN106625849A (en) * 2016-12-29 2017-05-10 上海高盾科技发展有限公司 Automatic cutting machine
CN107140455A (en) * 2017-07-20 2017-09-08 杭州汉盛自动化有限公司 The charging cutoff device of pearl cotton cutting all-in-one machine
CN107199593A (en) * 2017-07-20 2017-09-26 杭州汉盛自动化有限公司 The blank code material drawing mechanism of pearl cotton cutting all-in-one machine
CN107214750A (en) * 2017-07-20 2017-09-29 杭州汉盛自动化有限公司 Full-automatic pearl cotton cutting all-in-one machine
CN107443480A (en) * 2017-09-26 2017-12-08 浙江大学城市学院 Pearl cotton automatically cuts discharge system anyhow
CN107696147A (en) * 2017-11-23 2018-02-16 海盐华港印刷有限公司 A kind of trade mark cutting means
CN108130706A (en) * 2017-12-20 2018-06-08 山东鲁阳节能材料股份有限公司 A kind of ceramic fiber blanket blanket cutter device
CN110802661A (en) * 2019-12-09 2020-02-18 昆山吉士源自动化设备有限公司 A device for cutting sliced pearl cotton

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104128948A (en) * 2014-06-19 2014-11-05 中山火炬职业技术学院 EPE (expand aple poly ephylene) foam cutting machine
CN104128948B (en) * 2014-06-19 2016-04-20 中山火炬职业技术学院 A kind of expanded polyethylene foam cutter
CN106625849A (en) * 2016-12-29 2017-05-10 上海高盾科技发展有限公司 Automatic cutting machine
CN107140455B (en) * 2017-07-20 2018-12-11 杭州汉盛自动化有限公司 The charging cutoff device of pearl cotton cutting all-in-one machine
CN107199593A (en) * 2017-07-20 2017-09-26 杭州汉盛自动化有限公司 The blank code material drawing mechanism of pearl cotton cutting all-in-one machine
CN107214750A (en) * 2017-07-20 2017-09-29 杭州汉盛自动化有限公司 Full-automatic pearl cotton cutting all-in-one machine
CN107140455A (en) * 2017-07-20 2017-09-08 杭州汉盛自动化有限公司 The charging cutoff device of pearl cotton cutting all-in-one machine
CN107214750B (en) * 2017-07-20 2023-08-15 杭州华飞包装材料有限公司 Full-automatic pearl cotton cutting all-in-one machine
CN107199593B (en) * 2017-07-20 2023-09-05 杭州华飞包装材料有限公司 Blank sign indicating number material discharging device of cotton cutting all-in-one of pearl
CN107443480A (en) * 2017-09-26 2017-12-08 浙江大学城市学院 Pearl cotton automatically cuts discharge system anyhow
CN107443480B (en) * 2017-09-26 2023-01-31 浙大城市学院 Pearl cotton automatic horizontal and vertical cutting and discharging system
CN107696147A (en) * 2017-11-23 2018-02-16 海盐华港印刷有限公司 A kind of trade mark cutting means
CN108130706A (en) * 2017-12-20 2018-06-08 山东鲁阳节能材料股份有限公司 A kind of ceramic fiber blanket blanket cutter device
CN110802661A (en) * 2019-12-09 2020-02-18 昆山吉士源自动化设备有限公司 A device for cutting sliced pearl cotton

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