CN203239801U - Disc brake structure - Google Patents
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- CN203239801U CN203239801U CN 201320032417 CN201320032417U CN203239801U CN 203239801 U CN203239801 U CN 203239801U CN 201320032417 CN201320032417 CN 201320032417 CN 201320032417 U CN201320032417 U CN 201320032417U CN 203239801 U CN203239801 U CN 203239801U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种自行车碟式刹车结构,尤其涉及一种具有装配简单、制作成本低廉等特点的碟式刹车结构。 The utility model relates to a bicycle disc brake structure, in particular to a disc brake structure with the characteristics of simple assembly, low manufacturing cost and the like. the
背景技术 Background technique
自行车作为一种环保、健康的交通工具,越来越为广大民众所喜欢,尤其是青少年。为了提高自行车的刹车性能,越来越多的自行车车或类似运动器材采用了蝶式刹车结构。这种机械结构的刹车结构具有性能可靠、容易制造且生产成本较低等众多优点。 Bicycle, as a kind of environmental protection, healthy means of transport, is more and more liked by the general public, especially teenagers. In order to improve the braking performance of bicycles, more and more bicycles or similar sports equipment have adopted butterfly brake structures. The brake structure of this mechanical structure has many advantages such as reliable performance, easy manufacture and low production cost. the
蝶式刹车结构按照结构可以分成推杆式和轴承式。如中国专利201020282440.8中公开的即为一种典型的推杆式蝶式刹车结构。其通常包括一个容纳刹车碟盘在其中旋转的碟盘嵌口;碟盘嵌口两侧设置有刹车片,其中一个刹车片可以通过滚珠动力装置驱动,而滚珠动力装置的动力来源于可转动的拉擎臂。这样,在刹车时,操作者按压手刹,带动钢丝绳转动拉擎臂,拉擎臂则驱动滚珠动力装置的推杆旋转,从而使得滚珠在坡面的滚珠跑道上滚动,从而使得滚珠座做直线运动,从而将刹车片向外推出,挤压刹车碟盘,实现刹车。松开手刹,复位弹簧带动拉擎臂反向转动复位,刹车片向内复位。这种刹车结构具有零部件少、价格便宜、装配简单等优点;其缺点在于,刹车时,复位弹簧同时发生扭转和挤压的动作,从而使得拉擎臂也相应的在转动的同时,向内侧移动,影响其拉绳结构的稳定性和刹车的可靠性。 The butterfly brake structure can be divided into push rod type and bearing type according to the structure. As disclosed in Chinese patent 201020282440.8, it is a typical push rod butterfly brake structure. It usually includes a disc socket in which the brake disc rotates; there are brake pads on both sides of the disc socket, one of which can be driven by a ball power device, and the power of the ball power device comes from a rotatable Pull the arm. In this way, when braking, the operator presses the handbrake to drive the wire rope to rotate the pulling arm, and the pulling arm drives the push rod of the ball power device to rotate, so that the balls roll on the ball track on the slope surface, so that the ball seat moves in a straight line , so that the brake pads are pushed out, and the brake disc is squeezed to achieve braking. Release the handbrake, the back-moving spring drives the pulling arm to rotate in the opposite direction to reset, and the brake pads are reset inwardly. This brake structure has the advantages of few parts, low price, and simple assembly; its disadvantage is that when braking, the return spring simultaneously twists and squeezes, so that the pulling arm also rotates correspondingly and moves inward. Move, affect the stability of its stay rope structure and the reliability of braking. the
为了解决该问题,有厂家设计出一种轴承式的新型结构。即将复位弹簧的安装位置改到碟盘嵌口的另一侧,从而确保在拉擎臂旋转时,其水平相对位置保持恒定,从而提高拉绳结构的稳定性及刹车的可靠性。但是,其也存在一个较大的问题,即零部件过多,装配困难,成本高。 In order to solve this problem, some manufacturers have designed a new bearing-type structure. That is to say, the installation position of the return spring is changed to the other side of the disc socket, so as to ensure that when the pull arm rotates, its horizontal relative position remains constant, thereby improving the stability of the pull cord structure and the reliability of the brake. However, it also has a big problem, that is, too many components, difficult assembly and high cost. the
以上两种结构的刹车结构中,均可采用目前业界所熟知的各种结构的滚珠动力装置以驱动刹车片。滚珠动力装置的基本结构通常包括滚珠座和推杆,其中滚珠座上设置有3个带坡面的滚珠跑道,滚珠跑道内各设置一个滚珠或滚轴;推杆包括一盘部和杆部,盘部上可以设置相应的滚珠凹槽或对称的带坡面的滚珠跑道,杆部螺纹连接拉擎臂。业界普通技术人员还可使得加以变形,以设计出更多种类似的结构,只要可以将转动改成小范围的直线运动即可。 In the brake structures of the above two structures, ball power devices of various structures well known in the industry can be used to drive the brake pads. The basic structure of the ball power device usually includes a ball seat and a push rod, wherein the ball seat is provided with 3 ball raceways with slopes, and a ball or a roller is arranged in each ball raceway; the push rod includes a disc part and a rod part, Corresponding ball grooves or symmetrical ball raceways with slopes can be arranged on the plate portion, and the rod portion is threadedly connected to the pull arm. Ordinary skilled persons in the industry can also make deformations to design more similar structures, as long as the rotation can be changed into a small-scale linear motion. the
此外,以上两种结构还存在一个共通的缺陷,即刹车片经过一段时间的使用后,发生磨损,造成刹车摩擦力不足时,必须借助专业工具才能调节刹车片的行程,增加刹车摩擦力。这显然不适合野外的各种突发情况,降低了使用者的使用简便性。 In addition, the above two structures also have a common defect, that is, after a period of use, the brake pads wear and tear, resulting in insufficient brake friction. Only professional tools can be used to adjust the stroke of the brake pads and increase the brake friction. This is obviously not suitable for various emergencies in the wild, which reduces the user's ease of use. the
发明内容 Contents of the invention
针对以上缺点,本实用新型提供一种组装方便、成本低的碟式刹车结构。 In view of the above disadvantages, the utility model provides a disc brake structure with convenient assembly and low cost. the
本实用新型的技术方案是提供一种碟式刹车结构,其包括一刹车本体,其具有一贯穿该刹车本体的轴孔,及一沿垂直于所述轴孔方向贯穿该轴孔的碟盘嵌口;其特征在于:其还包括: The technical solution of the utility model is to provide a disc brake structure, which includes a brake body, which has a shaft hole passing through the brake body, and a disc insert penetrating through the shaft hole along a direction perpendicular to the shaft hole. Mouth; It is characterized in that: it also includes:
一拉擎臂,其一端枢转地装设于所述轴孔中,所述拉擎臂与所述轴孔之间设置有一扭簧,籍此扭簧驱动所述拉擎臂枢转复位;以及 A pull arm, one end of which is pivotally installed in the shaft hole, a torsion spring is arranged between the pull arm and the shaft hole, and the torsion spring drives the pull arm to pivot and reset; as well as
一第一刹车片,装设于所述轴孔内且位于所述碟盘嵌口中靠近所述拉擎臂的一侧;以及 a first brake pad, installed in the shaft hole and located on the side of the disc socket close to the pull arm; and
一滚珠动力装置,其装设于该轴孔内且位于所述刹车片与所述拉擎臂之间,所述拉擎臂转动时带动所述滚珠动力装置驱动所述第一刹车片向远离所述拉擎臂的一侧移动;以及 A ball power device, which is installed in the shaft hole and located between the brake pad and the pull arm, when the pull arm rotates, it drives the ball power device to drive the first brake pad away from one side of the pull arm moves; and
一U形弹片,其装设于所述碟盘嵌口中,其一自由端抵靠在所述第一刹车片上,籍此驱动所述第一刹车片复位。 A U-shaped shrapnel is installed in the disc embedding, and one free end thereof abuts against the first brake pad, thereby driving the first brake pad to reset.
优选的,所述滚珠动力装置包括装设于所述轴孔内的滚珠座和推杆,所述滚珠座装设于该轴孔内远离所述拉擎臂的一侧,所述滚珠座朝向所述推杆一侧的端面上沿径向等间隔凹设有数个有坡度的滚珠跑道,各滚珠跑道内嵌设一滚珠;所述推杆包括一盘部和一由盘部轴心处延伸的杆部,所述杆部螺纹连接所述拉擎臂,所述盘部抵靠各滚珠。 Preferably, the ball power device includes a ball seat installed in the shaft hole and a push rod, the ball seat is installed in the shaft hole on a side away from the pulling arm, and the ball seat faces The end surface on one side of the push rod is radially and equidistantly recessed with several ball raceways with a slope, each ball raceway is embedded with a ball; The rod portion is threadedly connected to the pulling arm, and the disc portion is against each ball. the
优选的,所述推杆上沿其轴线方向设置有贯穿的中心孔,所述中心孔靠近所述滚珠座的边缘处设置有沿径向向内延伸的环形凸台,一穿过所述中心孔的限位螺钉,其前部与所述滚珠座螺纹连接。 Preferably, the push rod is provided with a through central hole along its axial direction, and an annular boss extending radially inward is provided at the edge of the central hole close to the ball seat, and one passes through the center The limit screw of the hole, its front part is threadedly connected with the said ball seat. the
优选的,所述盘部朝向所述滚珠座一侧的端面上与所述滚珠座的滚珠跑道相对应的位置,设置有相同数量的滚珠跑道。 Preferably, the same number of ball raceways is provided on the end face of the disc portion facing the ball seat at a position corresponding to the ball raceways of the ball seat. the
优选的,其还包括一后盖,其与所述刹车本体通过螺杆固定,所述碟盘嵌口设置在所述后盖与所述刹车本体之间。 Preferably, it also includes a rear cover, which is fixed to the brake body through a screw, and the disc insert is arranged between the rear cover and the brake body. the
优选的,其还包括一第二刹车片,装设于所述轴孔内且位于所述碟盘嵌口中远离所述拉擎臂的一侧。 Preferably, it also includes a second brake pad, installed in the shaft hole and located on the side of the disc socket away from the pull arm. the
优选的,所述轴孔远离所述拉擎臂的一侧的端部设置有调节所述第二刹车片位置的手动调节装置。 Preferably, a manual adjustment device for adjusting the position of the second brake pad is provided at the end of the shaft hole away from the pulling arm. the
优选的,所述手动调节装置包括露出所述刹车本体外的螺帽部,所述轴孔内设置有一端封闭一端开口的筒形调节片,所述轴孔内壁上设置有内螺纹,所述调节片通过设置在其外周壁上的外螺纹螺纹连接在所述轴孔内,所述调节片的开口一端抵靠所述第二刹车片,所述调节片封闭一端的端面上设置有贯穿的多边形开口,所述调节片的空腔内设置有穿过所述开口螺纹连接所述螺帽部的固定螺钉,所述固定螺钉包括与所述开口形配合的台阶部。 Preferably, the manual adjustment device includes a nut part exposed outside the brake body, a cylindrical adjusting piece with one end closed and one end open is provided in the shaft hole, and an internal thread is provided on the inner wall of the shaft hole. The adjusting piece is screwed into the shaft hole through the external thread provided on its outer peripheral wall, the opening end of the adjusting piece is against the second brake pad, and the end surface of the closed end of the adjusting piece is provided with a penetrating A polygonal opening, a fixing screw threaded through the opening and connected to the nut part is provided in the cavity of the adjusting piece, and the fixing screw includes a step part that fits with the opening. the
本实用新型的碟式刹车结构以扭簧取代原复位弹簧,从而避免了拉擎臂使用时的相对水平移动,且未增加过多的零件,如此得以轻易获得装配简单、制作成本低廉等特点,且可以手动调节刹车片的行程,是一种极具推广价值的新的碟式刹车结构。 The disc brake structure of the utility model replaces the original return spring with a torsion spring, thereby avoiding the relative horizontal movement of the pull arm when in use, and without adding too many parts, so that the characteristics of simple assembly and low manufacturing cost can be easily obtained. And the stroke of the brake pad can be manually adjusted, which is a new disc brake structure with great promotion value. the
附图说明 Description of drawings
图1是本实用新型的分解结构示意图; Fig. 1 is the decomposition structure schematic diagram of the present utility model;
图2是本实用新型的正视图; Fig. 2 is the front view of the utility model;
图3是图2的左视图; Fig. 3 is the left view of Fig. 2;
图4是图2的右视图; Fig. 4 is the right view of Fig. 2;
图5是图2的俯视图; Fig. 5 is the top view of Fig. 2;
图6是图2的仰视图; Fig. 6 is the bottom view of Fig. 2;
图7是图2的A-A向的剖视图。 Fig. 7 is a sectional view taken along line A-A of Fig. 2 . the
具体实施方式 Detailed ways
下面对本实用新型的具体实施方式作进一步详细的描述。 The specific implementation manner of the present utility model is described in further detail below. the
如图1至图7所示,本实用新型的一种碟式刹车结构,包括一刹车本体10,刹车本体10上设置有一贯穿该刹车本体10的轴孔12,轴孔12的两侧分别设置有后盖14和拉擎臂16。刹车本体10和后盖14之间沿垂直于轴孔12方向设置有一贯穿该轴孔12的碟盘嵌口18。拉擎臂16的一端枢转地装设于轴孔12中,拉擎臂16与轴孔12之间设置有一扭簧19,扭簧19的两自由端,一端嵌入拉擎臂16中,另一端嵌入刹车本体10中,籍此扭簧19可以驱动拉擎臂16枢转复位。而该扭簧19不会产生沿轴孔12的轴线方向的移动,所以拉擎臂16的结构非常稳定。
As shown in Figures 1 to 7, a disc brake structure of the present invention includes a
碟盘嵌口18两侧的轴孔12内设置有刹车片,靠近拉擎臂16的一侧为第一刹车片20,另一个为第二刹车片22。
Brake pads are arranged in the axle holes 12 on both sides of the
U形弹片24装设于碟盘嵌口18中,其两自由端分别抵靠在第一刹车片20和第二刹车片22上,籍此驱动第一刹车片20复位。
The
第一刹车片20与拉擎臂16之间的轴孔12内设置有滚珠动力装置26。滚珠动力装置26包括装设于轴孔12内的滚珠座261和推杆262,滚珠座261装设于该轴孔12内远离拉擎臂16的一侧,滚珠座261朝向拉擎臂16一侧的端面上沿径向等间隔凹设有数个有坡度的滚珠跑道263,各滚珠跑道内嵌设一滚珠264;推杆262包括一盘部2621和一由盘部轴心处延伸的杆部2622,杆部2622螺纹连接拉擎臂16,盘部2621也对应地设置有带有坡度的滚珠跑道(未图示),以便与滚珠座261上的滚珠跑道263配合,夹持各滚珠264。籍此结构,拉擎臂16转动时,带动杆部2622及盘部2621转动,从而推动滚珠264沿滚珠跑道263移动,滚上其中的坡度,从而将滚珠座261向远离推杆的方向移动,进而推动第一刹车片20向外移动,从而去挤压刹车碟盘(未图示),产生摩擦力,从而形成刹车制动。
A
推杆262上沿其轴线方向设置有贯穿的中心孔2623,中心孔2623靠近滚珠座261的边缘处设置沿径向有向内延伸的环形凸台2624,一穿过中心孔的限位螺钉265,其前部与滚珠座261螺纹连接。籍此结构,可以限定滚珠座261与推杆262的距离,避免其太大以使得其中的滚珠263掉落。
The
轴孔12远离拉擎臂16的一侧的端部设置有手动调节装置28,用于手动调节第二刹车片22的位置。手动调节装置28包括设置在刹车本体10外的螺帽部281,便于手工旋转。轴孔12内螺纹连接有一端封闭一端开口的筒形调节片282,调节片282的开口一端抵靠第二刹车片22,调节片282封闭一端的端面上设置有贯穿的多边形开口283。调节片282的空腔内设置有穿过开口283且螺纹连接螺帽部281的固定螺钉284,固定螺钉284包括与开口形配合的台阶部(未图示)。籍此结构,当手动旋转螺帽部281时,固定螺钉284同时旋转,其台阶部带动调节片282旋转,从而通过其与轴孔12的螺纹产生前后移动的动作,进而改变第二刹车片22的位置,以改善因刹车片磨损而产生的刹车失灵的现象。
A
以上实施例仅为本实用新型其中的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。 The above embodiment is only one implementation mode of the present utility model, and its description is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims. the
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320032417 CN203239801U (en) | 2013-01-22 | 2013-01-22 | Disc brake structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320032417 CN203239801U (en) | 2013-01-22 | 2013-01-22 | Disc brake structure |
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| Publication Number | Publication Date |
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| CN203239801U true CN203239801U (en) | 2013-10-16 |
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| CN 201320032417 Expired - Fee Related CN203239801U (en) | 2013-01-22 | 2013-01-22 | Disc brake structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015800A (en) * | 2017-12-29 | 2018-05-11 | 苏州大学 | A kind of joint locking mechanism |
| CN114526297A (en) * | 2022-03-02 | 2022-05-24 | 永康市拓蓝车业有限公司 | a brake assembly |
-
2013
- 2013-01-22 CN CN 201320032417 patent/CN203239801U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015800A (en) * | 2017-12-29 | 2018-05-11 | 苏州大学 | A kind of joint locking mechanism |
| CN108015800B (en) * | 2017-12-29 | 2023-09-29 | 苏州大学 | Joint locking mechanism |
| CN114526297A (en) * | 2022-03-02 | 2022-05-24 | 永康市拓蓝车业有限公司 | a brake assembly |
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