CN203238496U - Full-automatic pulp molding two-work-station integration equipment - Google Patents
Full-automatic pulp molding two-work-station integration equipment Download PDFInfo
- Publication number
- CN203238496U CN203238496U CN 201320262871 CN201320262871U CN203238496U CN 203238496 U CN203238496 U CN 203238496U CN 201320262871 CN201320262871 CN 201320262871 CN 201320262871 U CN201320262871 U CN 201320262871U CN 203238496 U CN203238496 U CN 203238496U
- Authority
- CN
- China
- Prior art keywords
- mould
- cylinder
- transfer
- gripper shoe
- typing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 56
- 230000010354 integration Effects 0.000 title abstract 3
- 238000001914 filtration Methods 0.000 claims abstract description 27
- 230000000295 complement effect Effects 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004513 sizing Methods 0.000 abstract 5
- 238000003825 pressing Methods 0.000 abstract 3
- 238000003860 storage Methods 0.000 abstract 2
- 238000007493 shaping process Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229920001131 Pulp (paper) Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 241000256135 Chironomus thummi Species 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
Images
Landscapes
- Paper (AREA)
Abstract
Full-automatic pulp molding two-work-station integration equipment comprises a suction filtering forming device and two heat pressing sizing devices, wherein the suction filtering forming device comprises a forming machine frame, a pulp tank, a forming mould plate, a transfer mould plate, a forming transfer mould gas storage tank, a forming transfer mould supporting plate movable air cylinder, a transfer air cylinder, an overturning oil cylinder and an overturning main shaft, the two heat pressing sizing devices are matched with the suction filtering forming device, each heat pressing sizing device comprises an upper mould plate, a lower mould plate, an upper mould pressurizing air cylinder, a lower mould movable air cylinder, a sizing transfer mould gas storage tank and a sizing transfer mould supporting plate movable air cylinder, the transfer air cylinder is arranged on a transfer mould supporting plate, and the transfer mould is fixed on the transfer mould plate, is guided through a mould plate guide shaft, and is driven by the transfer air cylinder to move up and down along the mould plate guide shaft. The full-automatic pulp molding two-work-station integration equipment not only improves mould utilization rate, but also improves the quality of products and labor production efficiency.
Description
Technical field:
The utility model relates to a kind of paper pulp model equipment, particularly relates to a kind of full-automatic pulp-molding two station integrated equipment.
Background technology:
Traditional automatic paper pulp moulding apparatus is comprised of thermocompression forming station of a filtering molding station configuration, a filtering molding station is finished 5 seconds of working time less than of one bout, and thermocompression forming station is finished the working time of one bout and needed at least for 45 seconds.Like this, the filtering molding station surpasses 3/4 standby time.Take 8 moulds of a station configuration as example, traditional automatic paper pulp moulding apparatus daily output paper mould can only reach 1.5 ten thousand.And each each order of classes or grades at school of bar production line need to dispose at least one personnel and operate, and specific yield is low, and amount of labour demanded is large.
The utility model content:
The purpose of this utility model is exactly defective and the deficiency that exists for overcoming above-mentioned prior art, and a kind of full-automatic pulp-molding two station integrated equipment are provided.
The technical scheme that adopts is:
A kind of full-automatic pulp-molding two station integrated equipment, comprise a filtering molding device and two thermocompression forming devices, it is characterized in that described filtering molding device, comprise that the mould air accumulator is shifted in forming frame, stock tank, forming panel, transferring templates, moulding, moulding is shifted the mould gripper shoe and moved cylinder, transfer cylinder, overturning oil cylinder and upset main shaft.Described stock tank is fixed on the forming frame, the top of upset main shaft is connected with described forming panel, the bottom of upset main shaft is installed on the spindle bearing holder, is equiped with a travelling gear on the upset main shaft, and spindle bearing holder is fixed on the crossbeam of the forming frame left and right sides.The top of forming panel is equiped with formation mould.Described transfer cylinder is installed in one and shifts on the mould gripper shoe, and the lower end of shifting cylinder piston is hinged on the described transferring templates, is fixed with transfer mold on the transferring templates.Transferring templates is led by the template guide shaft, and moves up and down along the template guide shaft by shifting the cylinder drive.Described overturning oil cylinder is fixed on the oil cylinder fixing base, and the piston of overturning oil cylinder connects a tooth bar, and described tooth bar is meshed with the travelling gear that upset is installed on the main shaft, makes the upset main shaft do reciprocal flip-flop movement.Described moulding transfer mould air accumulator and moulding transfer mould gripper shoe move cylinder and are fixed on the moulding transfer mould gripper shoe.
Described two thermocompression forming devices and a filtering molding device are complementary, and each thermocompression forming device comprises that cope match-plate pattern, lower bolster, patrix pressurized cylinder, counterdie move cylinder, the mould air accumulator is shifted in typing and typing transfer mould gripper shoe moves cylinder.Be equiped with mold on the described cope match-plate pattern, described patrix pressurized cylinder is installed on the upper backup pad, and cope match-plate pattern is led by the template guide shaft, and is driven to do along the template guide shaft by the patrix pressurized cylinder and move up and down.Be equiped with bed die on the described lower bolster, counterdie moves cylinder and is installed on the front crossbeam, and lower bolster moves cylinder by counterdie and drives transverse moving left and right.Described typing transfer mould air accumulator and typing transfer mould gripper shoe move cylinder and are fixed on the typing gripper shoe.
The moulding of described filtering molding device is shifted the mould gripper shoe and is installed on the moulding transfer mould gripper shoe moving beam, two typing gripper shoes of two thermocompression forming devices are installed in respectively on the typing gripper shoe moving beam of two different stations, wherein, moulding is shifted mould gripper shoe moving beam and is fixed on the frame of filtering molding device, and the typing gripper shoe moving beam of two different stations is separately fixed on the frame of two thermocompression forming devices.Be fixed with respectively the gripper shoe wedge on the frame of two thermocompression forming devices.
The course of work:
Be complementary with two thermocompression forming devices and a filtering molding device, two thermocompression forming devices divide and are located on two stations of A, B, and after the start, shaping mould ploughs under in the stock tank, make fiber adhere on it and moulding by vacuum draw.Midge turns back original position after the several seconds, and it is air-breathing after closing up with shaping mould under the promotion of shifting cylinder to shift mould, and shaping mould stops suction and blows simultaneously, l Water Paper mould base is transferred to shifted on the mould.Turn under the shaping mould, repeat the suction strainer action.Transfer mould adhesive l Water Paper base rises and moves forward, arrive A, the middle thermocompression forming station of B station, simultaneously A station typing counterdie moves cylinder action at the lower-left mould and is displaced downwardly to the slideway centre position, the A station typing counterdie rear transfer mould that puts in place moves down, and l Water Paper mould base is turned blow to A station thermocompression forming counterdie.
The counterdie in A station typing counterdie left side moves under the cylinder action, transport back to A station original position, A station typing patrix under this station pressurized cylinder effect, move down and with A station typing counterdie matched moulds, carry out the typing of certain hour hot pressing matched moulds.A station after typing typing patrix utilizes the air-breathing shaped article of taking away, and moves horizontally cylinder by the A station and be transferred to and receive box machine top, by the exhaust shaped article that spues.
Meanwhile, when the A station carries out thermocompression forming, shift mould and the B station counterdie of finalizing the design and begin to carry out identical operation in tandem, the alternation that moves in circles of two stations.The all operations process is by PLC setting-up time, automatically control.Product thickness, humidity, molding time, shaping time and temperature all can realize by setting.
The utility model compared with prior art has following having a few:
1, operating efficiency improves 2 times.The utility model utilizes a filtering molding device, and two thermocompression forming devices of tape splicing form the production line that filtering molding and thermocompression forming are complementary in order.The daily output is brought up to 30,000 by original 1.5 ten thousand.
2, unit raw material use amount greatly reduces, and it is the 75-80% of original product that this machine is produced the product grammes per square metre.
3, improve the mould utilization rate, single station thermocompression forming production line filtering molding of identical output needs 2 sleeve forming moulds.And paper mould two station integrated equipment of the present invention only need a sleeve forming mould.
4, quality of item is more stable.Smooth in appearance, smooth, light weight.The filtering molding of paper mould two station integrated equipment of the present utility model is continuous operating conditions, and is therefore same relatively more stable by continuous supplementation paper pulp mode pulp density, and quality of item is more stable good.
5, raise labour productivity.Every production line of traditional single station forming machine needs 1 people, and paper mould two station integrated device just 1 people of the present utility model can operate, and under the identical output condition, can reduce artificial 50%.
Description of drawings:
Fig. 1 is filtering molding device of the utility model and two thermocompression forming device combination schematic diagrames.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
The specific embodiment:
A kind of full-automatic pulp-molding two station integrated equipment, comprise a filtering molding device and two thermocompression forming devices, see also Fig. 1, filtering molding device comprises that mould air accumulator 4 is shifted in forming frame 1, stock tank 2, forming panel 3, transferring templates 28, moulding, transfer mould gripper shoe moves cylinder 5, transfer cylinder 6, overturning oil cylinder 7 and upset main shaft 8.Stock tank 2 is fixed on the forming frame 1, the top of upset main shaft 8 is connected with forming panel 3, the bottom of upset main shaft 8 is installed on the spindle bearing holder 9, is equiped with a travelling gear 10 on the upset main shaft 8, and spindle bearing holder 9 is fixed on the crossbeam of forming frame 1 left and right sides.The top of forming panel 3 is equiped with formation mould 11.Shift cylinder 6 and be installed on the transfer mould gripper shoe 12, the lower end of shifting cylinder 6 piston rods is hinged on the transferring templates 3, is fixed with transfer mold 13 on the transferring templates 3.Transferring templates 3 is led by template guide shaft 14, and moves up and down along template guide shaft 14 by shifting cylinder 6 drives.Overturning oil cylinder 7 is fixed on the oil cylinder fixing base 15, and the piston of overturning oil cylinder 7 connects a tooth bar 16, tooth bar 16 with the upset main shaft 8 on the installing travelling gear 10 be meshed, make the upset main shaft 8 do reciprocal flip-flop movement.Moulding transfer mould air accumulator 4 and moulding transfer mould gripper shoe move cylinder 5 and are fixed on the moulding transfer mould gripper shoe 12.Shift mould gripper shoe 12 and be installed on the transfer mould gripper shoe moving beam 29, shift mould gripper shoe moving beam 29 and be fixed on the frame 1 of filtering molding device.
See also Fig. 2, Fig. 3, two thermocompression forming devices and a filtering molding device are complementary, two thermocompression forming devices have same structure, each thermocompression forming device comprises that frame 27, cope match-plate pattern 17, lower bolster 18, patrix pressurized cylinder 19, counterdie move cylinder 20, shaping equipment air accumulator 21 and typing gripper shoe and move cylinder 22.Be equiped with mold 23 on the cope match-plate pattern 17, patrix pressurized cylinder 19 is installed on the upper backup pad 24, and cope match-plate pattern 17 is led by template guide shaft 25, and is driven to do along template guide shaft 25 by patrix pressurized cylinder 19 and move up and down.Be equiped with bed die 26 on the lower bolster 18, counterdie moves on the front crossbeam that cylinder 20 is installed in frame 27, and lower bolster 18 moves cylinder 20 by counterdie and drives transverse moving left and rights.Typing transfer mould air accumulator 21 and typing gripper shoe move cylinder 22 and are fixed on the typing gripper shoe 24.Typing gripper shoe 24 is installed on the typing gripper shoe moving beam 29, and typing gripper shoe moving beam 29 is fixed on the frame 27 of thermocompression forming device.Concrete production process is: be complementary with two thermocompression forming devices and a filtering molding device, two thermocompression forming devices divide and are located at two stations of A, B, and after the start, forming panel 3 ploughs under in the stock tank, makes fiber adhere to also moulding on it by vacuum draw.Midge turns back original position after the several seconds, and transferring templates 28 is air-breathing after closing up with shaping mould under the promotion of mobile cylinder 6, and forming panel 3 stops suction and blows simultaneously, and l Water Paper mould base is transferred on the transferring templates 28.Forming panel turns over for 3 times, repeats the suction strainer action.Transferring templates 28 adhesive l Water Paper bases rise and move forward, arrive A, the middle thermocompression forming station of B station, the counterdie of A station lower bolster 18 in the left side moves cylinder 20 effects and is displaced downwardly to the slideway centre position simultaneously, the A station lower bolster 18 rear transferring templates 28 that puts in place moves down, and l Water Paper mould base is turned blow to A station thermocompression forming counterdie 18.
The counterdie of A station typing lower bolster 18 in the left side moves under cylinder 20 effects, transport back to A station original position, A station typing cope match-plate pattern 17 under patrix pressurized cylinder 19 effects of this station, move down and with A station typing lower bolster 18 matched moulds, carry out the typing of certain hour hot pressing matched moulds.A station after typing typing cope match-plate pattern 17 utilizes the air-breathing shaped article of taking away, and moves cylinder 22 by A station typing gripper shoe and be transferred to and receive box machine top, by the exhaust shaped article that spues.
Meanwhile, when the A station carried out thermocompression forming, transferring templates 28 and B station typing lower bolster 18 began to carry out identical operation in tandem, the alternation that moves in circles of two stations.The all operations process is by PLC setting-up time, automatically control.Product thickness, humidity, molding time, shaping time and temperature all can realize by setting.
Claims (1)
1. full-automatic pulp-molding two station integrated equipment, comprise a filtering molding device and two thermocompression forming devices, it is characterized in that described filtering molding device, comprise forming frame, stock tank, forming panel, transferring templates, the mould air accumulator is shifted in moulding, shift the mould gripper shoe and move cylinder, shift cylinder, overturning oil cylinder and upset main shaft, described stock tank is fixed on the forming frame, the top of upset main shaft is connected with described forming panel, the bottom of upset main shaft is installed on the spindle bearing holder, be equiped with a travelling gear on the upset main shaft, spindle bearing holder is fixed on the crossbeam of the forming frame left and right sides, the top of forming panel is equiped with formation mould, described transfer cylinder is installed in one and shifts on the mould gripper shoe, the lower end of shifting cylinder piston is hinged on the described transferring templates, be fixed with transfer mold on the transferring templates, transferring templates is led by the template guide shaft, and drive and move up and down along the template guide shaft by shifting cylinder, described overturning oil cylinder is fixed on the oil cylinder fixing base, the piston of overturning oil cylinder connects a tooth bar, described tooth bar is meshed with the travelling gear that upset is installed on the main shaft, and described moulding is shifted the mould air accumulator and shifted the mould gripper shoe and move cylinder and be fixed on and shift on the mould gripper shoe;
Described two thermocompression forming devices and a filtering molding device are complementary, each thermocompression forming device, comprise cope match-plate pattern, lower bolster, the patrix pressurized cylinder, counterdie moves cylinder, the mould air accumulator is shifted in typing and typing transfer mould gripper shoe moves cylinder, be equiped with mold on the described cope match-plate pattern, described patrix pressurized cylinder is installed on the upper backup pad, cope match-plate pattern is led by the template guide shaft, and driven to do along the template guide shaft by the patrix pressurized cylinder and move up and down, be equiped with bed die on the described lower bolster, counterdie moves cylinder and is installed on the front crossbeam, lower bolster moves cylinder by counterdie and drives transverse moving left and right, and described typing transfer mould air accumulator and typing transfer mould gripper shoe move cylinder and be fixed on the typing gripper shoe;
The moulding of described filtering molding device is shifted the mould gripper shoe and is installed on the moulding transfer mould gripper shoe moving beam, two typing gripper shoes of two thermocompression forming devices are installed in respectively on the typing gripper shoe moving beam of two different stations, wherein, moulding is shifted mould gripper shoe moving beam and is fixed on the frame of filtering molding device, the typing gripper shoe moving beam of two different stations is separately fixed on the frame of two thermocompression forming devices, is fixed with respectively the gripper shoe wedge on the frame of two thermocompression forming devices.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320262871 CN203238496U (en) | 2013-05-09 | 2013-05-09 | Full-automatic pulp molding two-work-station integration equipment |
| US14/786,317 US9663898B2 (en) | 2013-05-09 | 2014-02-26 | Automatic multi-station integrated equipment and method for forming waste-paper-based packaging products |
| PCT/US2014/018784 WO2014193504A1 (en) | 2013-05-09 | 2014-02-26 | Automatic multi-station integrated equipment and method for forming waste-paper-based packaging products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320262871 CN203238496U (en) | 2013-05-09 | 2013-05-09 | Full-automatic pulp molding two-work-station integration equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203238496U true CN203238496U (en) | 2013-10-16 |
Family
ID=49315811
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320262871 Expired - Lifetime CN203238496U (en) | 2013-05-09 | 2013-05-09 | Full-automatic pulp molding two-work-station integration equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203238496U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526649A (en) * | 2013-05-09 | 2014-01-22 | 张宝华 | Full-automatic molded pulp two-station integrated device and production process thereof |
| CN104187497A (en) * | 2014-01-03 | 2014-12-10 | 典发食品（苏州）有限公司 | Mochi rod stripper machine |
| CN108130824A (en) * | 2018-03-02 | 2018-06-08 | 佛山市必硕机电科技有限公司 | A kind of paper pulp molding forming equipment |
| CN109706794A (en) * | 2019-01-08 | 2019-05-03 | 广东卡雷尔自动化有限公司 | Wet mold forming device and paper matrix automatic assembly line |
-
2013
- 2013-05-09 CN CN 201320262871 patent/CN203238496U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526649A (en) * | 2013-05-09 | 2014-01-22 | 张宝华 | Full-automatic molded pulp two-station integrated device and production process thereof |
| CN104187497A (en) * | 2014-01-03 | 2014-12-10 | 典发食品（苏州）有限公司 | Mochi rod stripper machine |
| CN108130824A (en) * | 2018-03-02 | 2018-06-08 | 佛山市必硕机电科技有限公司 | A kind of paper pulp molding forming equipment |
| CN108130824B (en) * | 2018-03-02 | 2024-01-19 | 佛山市必硕机电科技有限公司 | Pulp molding equipment |
| CN109706794A (en) * | 2019-01-08 | 2019-05-03 | 广东卡雷尔自动化有限公司 | Wet mold forming device and paper matrix automatic assembly line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103526649A (en) | Full-automatic molded pulp two-station integrated device and production process thereof | |
| CN204023314U (en) | Full-automatic pulp-molding two station integrated equipment | |
| CN103556546A (en) | Full-automatic molded pulp four-workstation integrated equipment and production process for same | |
| CN102733268A (en) | Automatic paper pulp molding and shaping one-piece combined machine and process adopted by same | |
| CN203238496U (en) | Full-automatic pulp molding two-work-station integration equipment | |
| CN203238497U (en) | Full-automatic pulp molding four-work-station integration equipment | |
| CN201195389Y (en) | Automatic trimming cut mechanism of extrusion-blow shaping apparatus | |
| CN203266867U (en) | Full-automatic machine-made double-layer multicolor artificial stone brick machine and mold thereof | |
| CN102615701B (en) | Automatic tile billet forming machine | |
| CN2576448Y (en) | High-speed cement-taile automatic forming machine | |
| CN204475061U (en) | Fully mechanical paper pulp moulding machine | |
| CN204848903U (en) | Device is tailor to leather | |
| CN203654091U (en) | Continuous forming equipment for moulded products of paper pulp | |
| CN204528817U (en) | Utilize the flat pressing flat die-cutting mechanism of the deflector roll conversion feeding style that floats | |
| CN201597146U (en) | Composite mold for manufacturing rubber waterstop strips | |
| CN204123580U (en) | A kind of forming machine with upper die station | |
| CN205097487U (en) | Plastic forming device | |
| CN202242386U (en) | Base-free embossing die-cutting one-step forming device of die-cutting machine | |
| CN201287478Y (en) | Apparatus for folding box | |
| CN201683176U (en) | Bead feeding machine for pointed bead embryo | |
| CN201317042Y (en) | Novel brick molding machine | |
| CN204800750U (en) | Full -automatic multi -functional seedling dish machine | |
| CN201566024U (en) | Decorative plaster slab forming machine | |
| CN204825441U (en) | Combined unit is tailor to ironing press | |
| CN202764338U (en) | Automatic station-pressing device for automotive trim forming machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220315 Address after: 7144 55th Avenue, Seattle, Washington, USA Patentee after: Zhang IP Holding Co.,Ltd. Address before: 118001 No. 3 Hejing street, Zhen'an District, Dandong City, Liaoning Province Patentee before: Zhang Baohua |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131016 |
|
| CX01 | Expiry of patent term |