CN203237027U - Hybrid power assembly system for vehicles - Google Patents
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Abstract
本实用新型公开了一种车辆用混合动力总成系统,包括发动机、动力耦合装置、第一电机、第二电机、驱动桥、电机控制器、动力总成控制器、动力电池;系统采用一种单行星排结构来实现双行星排功能的混联式动力总成系统的功能,易于设计、加工,利于降低制造成本,降低行星排故障率、解决齿轮箱漏油密封等问题;系统能够实现混合动力、纯电动、制动回馈、原地发电、电网充电五种工作模式,实现车辆的节能减排。
The utility model discloses a vehicle hybrid powertrain system, which comprises an engine, a power coupling device, a first motor, a second motor, a drive axle, a motor controller, a powertrain controller, and a power battery; the system adopts a The single planetary row structure realizes the functions of the hybrid powertrain system with double planetary row functions, which is easy to design and process, which is conducive to reducing manufacturing costs, reducing the failure rate of planetary row, and solving problems such as oil leakage and sealing of gearboxes; the system can realize hybrid Power, pure electric, brake feedback, in-situ power generation, grid charging five working modes to achieve energy saving and emission reduction of vehicles.
Description
技术领域technical field
本实用新型本实用新型涉及一种混合动力总成系统,尤其是用于混联式混合动力车辆的一种车辆用混合动力总成系统。The utility model The utility model relates to a hybrid power assembly system, in particular to a vehicle hybrid power assembly system for a hybrid hybrid vehicle.
背景技术Background technique
混合动力汽车已成为清洁、高效汽车的发展方向,是解决环保和节能问题的最佳途径之一,也是我国汽车工业可持续发展的必然选择。采用传统内燃机和电池-电机作为动力系统的混合动力车辆以其低能耗、低排放低等优点,已成为当前汽车动力系统技术研究的热点。混合动力汽车采用两种动力源作为动力装置,它的各个组成部件、布置方式及控制策略有所不同,因而形成了各式各样的结构型式。混合动力汽车的分类方法也有多种。根据动力源的数量及动力传递方式的不同,分为串联型、并联型和混联型。其中串联型和并联型由于本身结构限制,节能率不高,或者使用场合受到很大限制,市场占有率已经逐年下降。混联型目前成为研究和市场主流。现有的混联式混合动力总成有着不同的类型,最典型的是基于二自由度行星分汇流机构的分割式系统,如图1所示丰田公司的THS混合动力系统。还有一些基于行星排式混联式混合动力类型,为了减小电动机的体积重量,采用了双行星排式结构。但行星排的设计制造,特别是后行星排需要工作在高转速大扭矩工况,对其设计制造提出了很高的要求,是造成此类结构制造成本高、故障率高主要原因。另外在一些使用后轮驱动车型的动力装置上,双行星排结构需要做成空心轴电机以便所述动力输出轴穿过,造成电机轴结构复杂,由于电机高速旋转致使的齿轮箱的润滑油密封问题也很难解决。Hybrid electric vehicles have become the development direction of clean and efficient vehicles, one of the best ways to solve environmental protection and energy-saving problems, and an inevitable choice for the sustainable development of my country's automobile industry. Hybrid vehicles using traditional internal combustion engines and battery-motors as power systems have become a hot research topic in automotive power system technology due to their advantages of low energy consumption and low emissions. Hybrid vehicles use two kinds of power sources as power devices, and its various components, layout methods and control strategies are different, thus forming a variety of structural types. There are also many ways to classify hybrid vehicles. According to the number of power sources and the power transmission mode, it can be divided into series type, parallel type and hybrid type. Among them, the series type and parallel type have low energy saving rate due to their own structural limitations, or the application occasions are greatly restricted, and the market share has been declining year by year. The hybrid type is currently the mainstream of research and market. There are different types of existing series-connected hybrid powertrains, and the most typical one is a split system based on a two-degree-of-freedom planetary split-merge mechanism, as shown in Figure 1, Toyota's THS hybrid powertrain system. There are also some hybrid types based on the planetary row type, in order to reduce the volume and weight of the electric motor, a double planetary row structure is adopted. However, the design and manufacture of the planetary row, especially the rear planetary row needs to work under high-speed and high-torque conditions, which puts forward high requirements for its design and manufacture, which is the main reason for the high manufacturing cost and high failure rate of this type of structure. In addition, on some power units that use rear-wheel drive models, the double planetary row structure needs to be made into a hollow shaft motor so that the power output shaft can pass through, resulting in a complex structure of the motor shaft. Due to the high-speed rotation of the motor, the lubricant seal of the gearbox Problems are also difficult to solve.
发明内容Contents of the invention
针对上述问题,本实用新型本实用新型提供一种混合动力总成系统,一种基于单行星排结构而实现双行星排功能的混联式动力总成系统,其适应轻、中、重混合动力车辆使用要求,易于设计、加工,利于降低制造成本,降低行星排故障率、解决齿轮箱漏油密封等问题。In view of the above problems, the utility model provides a hybrid powertrain system, a hybrid powertrain system based on a single planetary row structure to realize the function of a double planetary row, which is suitable for light, medium and heavy hybrid powertrains Vehicle use requirements, easy design and processing, which is beneficial to reduce manufacturing costs, reduce planetary failure rate, and solve problems such as oil leakage and sealing of gearboxes.
为解决上述技术问题,本实用新型本实用新型予以实现的第一种技术方案是:In order to solve the problems of the technologies described above, the first technical scheme realized by the utility model is:
一种车辆用混合动力总成系统,包括发动机、动力耦合装置、第一电机、第二电机、驱动桥、电机控制器、动力总成控制器、动力电池,其中所述动力耦合装置包括离合器、制动器、发动机输出轴、第二电机主动齿轮、太阳轮、齿圈、行星架、行星轮、动力输出轴、第二电机输出轴、第二电机联轴器、第一电机从动齿轮、传动轴联轴器、第一电机主动齿轮、第一电机联轴器、第一电机输出轴、中心轴、第二电机从动齿轮;其中:所述动力总成控制器对所述发动机、所述动力电池、所述动力耦合装置的控制器和所述电机控制器进行控制,所述电机控制器控制所述第一电机和所述第二电机的工作;所述动力耦合装置实现所述发动机动力、所述第一电机动力和所述第二电机动力的耦合;所述发动机输出轴一端连接所述离合器,另一端连接所述行星架,所述发动机输出轴上还连接一个所述制动器;所述动力输出轴一端通过传动轴连轴器输出驱动力,另一端与所述齿圈相连;所述第一电机通过所述第一电机连轴器联接到所述第一电机输出轴上;所述第二电机通过所述第二电机连轴器联接到所述第二电机输出轴上;所述第一电机主动齿轮在所述第一电机输出轴上,所述第一电机从动齿轮在所述动力输出轴上,所述第一电机从动齿轮与所述第一电机主动齿轮常啮合;所述第二电机主动齿轮在所述第二电机输出轴上,所述第二电机从动齿轮在所述中心轴上,所述第二电机从动齿轮与所述第二电机主动齿轮常啮合;所述中心轴为空心轴,空套在所述发动机输出轴上,并与所述太阳轮、所述第二电机从动齿轮连接;所述第一电机和所述第二电机既可以用作电动机,也可以用作发电机;所述离合器用于控制所述发动机动力的输出和中断,所述制动器用于所述发动机输出轴和所述行星架制动;所述第一电机和所述第二电机布置在所述动力耦合装置同侧或异侧;总成动力通过所述动力输出轴轴向输出到所述驱动桥;A hybrid powertrain system for a vehicle, comprising an engine, a power coupling device, a first motor, a second motor, a drive axle, a motor controller, a powertrain controller, and a power battery, wherein the power coupling device includes a clutch, Brake, engine output shaft, second motor driving gear, sun gear, ring gear, planet carrier, planetary gear, power output shaft, second motor output shaft, second motor coupling, first motor driven gear, transmission shaft shaft coupling, first motor driving gear, first motor coupling, first motor output shaft, central shaft, second motor driven gear; wherein: the powertrain controller controls the engine, the power The battery, the controller of the power coupling device and the motor controller are controlled, and the motor controller controls the work of the first motor and the second motor; the power coupling device realizes the engine power, The coupling of the power of the first motor and the power of the second motor; one end of the output shaft of the engine is connected to the clutch, the other end is connected to the planetary carrier, and one of the brakes is connected to the output shaft of the engine; One end of the power output shaft outputs driving force through a transmission shaft coupling, and the other end is connected to the ring gear; the first motor is coupled to the output shaft of the first motor through the first motor coupling; the The second motor is coupled to the output shaft of the second motor through the second motor coupling; the driving gear of the first motor is on the output shaft of the first motor, and the driven gear of the first motor is on the output shaft of the first motor. On the power output shaft, the driven gear of the first motor is in constant mesh with the driving gear of the first motor; the driving gear of the second motor is on the output shaft of the second motor, and the driven gear of the second motor On the central shaft, the driven gear of the second motor is in constant mesh with the driving gear of the second motor; , the second motor is connected to the driven gear; the first motor and the second motor can be used as a motor or a generator; the clutch is used to control the output and interruption of the engine power, The brake is used for braking the engine output shaft and the planetary carrier; the first motor and the second motor are arranged on the same side or the opposite side of the power coupling device; the power of the assembly is output through the power output the shaft is axially output to the drive axle;
当车辆正常行驶,所述动力电池电量充足时,所述离合器接合,所述制动器松开,所述发动机动力经所述离合器、所述发动机输出轴到达所述行星架,其中部分动力通过所述齿圈,进而传给所述动力输出轴输出驱动车辆,另一部分动力经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器驱动所述第二电机发电,电能储存在所述动力电池内,供所述第一电机驱动时使用;当所述发动机动力不能满足需要时,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the power battery is sufficient, the clutch is engaged, the brake is released, the engine power reaches the planetary carrier through the clutch and the engine output shaft, and part of the power passes through the The ring gear is then transmitted to the power output shaft to drive the vehicle, and the other part of the power passes through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, and the second motor. The motor output shaft and the second motor coupling drive the second motor to generate electricity, and the electric energy is stored in the power battery for use when the first motor is driven; when the power of the engine cannot meet the needs, the The first motor works as a motor, and its power passes through the first motor coupling, the first motor output shaft, the first motor driving gear, the first motor driven gear, the power output The shaft output assists in driving the vehicle, thereby realizing the hybrid mode of the vehicle;
当车辆制动时,所述离合器松开,所述发动机不再输出动力,车辆动能经车轮、所述驱动桥、所述传动轴联轴器、所述动力输出轴、所述第一电机从动齿轮、所述第一电机主动齿轮、所述第一电机输出轴、所述第一电机联轴器驱动所述第一电机发电,其电能储存在所述动力电池,从而实现车辆的制动回馈模式;When the vehicle brakes, the clutch is released, the engine no longer outputs power, and the kinetic energy of the vehicle is transferred from the wheel, the drive axle, the drive shaft coupling, the power output shaft, and the first motor to The driving gear, the driving gear of the first motor, the output shaft of the first motor, and the coupling of the first motor drive the first motor to generate electricity, and its electric energy is stored in the power battery, so as to realize the braking of the vehicle feedback mode;
当车辆所述动力电池电量充足,不需要所述发动机工作时,所述发动机停机,所述离合器分离,所述制动器松开,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出驱动车辆;当所述第一电机提供的动力不能满足车辆需要时,所述离合器分离,所述制动器制动,所述行星架不能旋转,所述第二电机也以电动机方式工作,其动力经过所述第二电机联轴器、所述第二电机输出轴、所述第二电机主动齿轮、所述第二电机从动齿轮、空心轴、所述太阳轮、所述行星轮、所述齿圈、所述动力输出轴输出,同来自所述第一电机的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the power battery of the vehicle is sufficient and the engine does not need to work, the engine stops, the clutch is disengaged, the brake is released, the first motor works as a motor, and its power passes through the first The motor coupling, the output shaft of the first motor, the driving gear of the first motor, the driven gear of the first motor, and the output shaft of the power drive the vehicle; when the power provided by the first motor cannot meet the When the vehicle needs, the clutch is disengaged, the brake brakes, the planet carrier cannot rotate, the second motor also works as a motor, and its power passes through the second motor coupling, the second motor The output shaft, the driving gear of the second motor, the driven gear of the second motor, the hollow shaft, the sun gear, the planetary gear, the ring gear, and the power output shaft are output from the first The power coupling of a motor drives the vehicle together, so as to realize the pure electric mode of the vehicle;
当车辆所述动力电池电量不足,需要车辆驻车发电时,车辆制动,所述离合器接合,所述制动器松开,所述发动机动力经所述离合器,所述发动机输出轴、所述行星架传给所述行星轮,再经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器传至所述第二电机,驱动所述第二电机发电,其电能储存在所述动力电池内,从而实现车辆的原地发电模式;When the power battery of the vehicle is insufficient and the vehicle needs to be parked to generate power, the vehicle brakes, the clutch is engaged, the brake is released, the engine power passes through the clutch, the engine output shaft, the planet carrier transmitted to the planetary gear, and then through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, the output shaft of the second motor, the coupling of the second motor The shaft is transmitted to the second motor to drive the second motor to generate electricity, and its electric energy is stored in the power battery, thereby realizing the in-situ power generation mode of the vehicle;
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池充电,以节省所述发动机燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the power battery of the vehicle is directly charged by using grid electric energy to save fuel consumption of the engine, thereby realizing the grid charging mode of the vehicle.
为解决上述技术问题,本实用新型本实用新型予以实现的第二种技术方案是:In order to solve the above-mentioned technical problems, the second technical scheme realized by the utility model is:
一种车辆用混合动力总成系统,包括发动机、动力耦合装置、第一电机、第二电机、驱动桥、电机控制器、动力总成控制器、动力电池,其中所述动力耦合装置包括离合器、制动器、发动机输出轴、第一电机主动齿轮、第一电机从动齿轮、太阳轮、齿圈、行星架、行星轮、动力输出轴、第一电机输出轴、第一电机联轴器、传动轴联轴器;其中:所述动力总成控制器对所述发动机、所述动力电池、所述动力耦合装置的控制器和所述电机控制器进行控制,所述电机控制器控制所述第一电机和所述第二电机的工作;所述动力耦合装置实现所述发动机动力、所述第一电机动力和所述第二电机动力的耦合;所述发动机输出轴一端连接所述离合器,另一端连接所述行星架,所述发动机输出轴上还连接一个所述制动器;所述动力输出轴一端通过传动轴连轴器输出驱动力,另一端与所述齿圈相连;A hybrid powertrain system for a vehicle, comprising an engine, a power coupling device, a first motor, a second motor, a drive axle, a motor controller, a powertrain controller, and a power battery, wherein the power coupling device includes a clutch, Brake, engine output shaft, driving gear of the first motor, driven gear of the first motor, sun gear, ring gear, planet carrier, planetary gear, power output shaft, output shaft of the first motor, coupling of the first motor, transmission shaft shaft coupling; wherein: the powertrain controller controls the engine, the power battery, the controller of the power coupling device and the motor controller, and the motor controller controls the first The work of the motor and the second motor; the power coupling device realizes the coupling of the engine power, the first motor power and the second motor power; one end of the engine output shaft is connected to the clutch, and the other end The planet carrier is connected, and one of the brakes is connected to the output shaft of the engine; one end of the power output shaft outputs driving force through a transmission shaft coupling, and the other end is connected with the ring gear;
所述第一电机通过所述第一电机连轴器联接到所述第一电机输出轴上,所述第一电机主动齿轮在所述第一电机输出轴上,所述第一电机从动齿轮在所述动力输出轴上,所述第一电机从动齿轮与所述第一电机主动齿轮常啮合;所述第二电机转子轴与所述太阳轮连接;所述第一电机布置在所述动力耦合装置壳体外,所述第二电机布置在所述动力耦合装置壳体外,这两个电机既可以用作电动机,也可以用作发电机;所述离合器用于控制所述发动机动力的输出和中断,所述制动器用于所述发动机输出轴和所述行星架制动;所述第一电机和所述发动机可以布置在所述动力耦合装置同侧或异侧;总成动力通过所述动力输出轴轴向输出到所述驱动桥;The first motor is coupled to the output shaft of the first motor through the first motor coupling, the driving gear of the first motor is on the output shaft of the first motor, and the driven gear of the first motor On the power output shaft, the driven gear of the first motor is in constant mesh with the driving gear of the first motor; the rotor shaft of the second motor is connected to the sun gear; the first motor is arranged on the Outside the housing of the power coupling device, the second motor is arranged outside the housing of the power coupling device, and the two motors can be used as motors or generators; the clutch is used to control the output of the engine power and interruption, the brake is used for braking the engine output shaft and the planet carrier; the first motor and the engine can be arranged on the same side or different sides of the power coupling device; the power of the assembly passes through the The power take-off shaft is axially output to the drive axle;
当车辆正常行驶,所述动力电池电量充足时,所述离合器接合,所述制动器松开,所述发动机动力经过所述离合器、所述发动机输出轴到达所述行星架,其中部分动力通过所述齿圈,进而传给所述动力输出轴驱动车辆,另一部分动力经所述太阳轮驱动所述第二电机发电,其电能储存在所述动力电池内,供所述第一电机驱动时使用;当所述发动机动力不能满足需要时,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the power battery is sufficient, the clutch is engaged, the brake is released, the engine power passes through the clutch and the engine output shaft to the planetary carrier, and part of the power passes through the The ring gear is further transmitted to the power output shaft to drive the vehicle, and another part of the power is driven by the sun gear to drive the second motor to generate electricity, and its electric energy is stored in the power battery for use when the first motor is driven; When the power of the engine cannot meet the needs, the first motor works as an electric motor, and its power passes through the coupling of the first motor, the output shaft of the first motor, the driving gear of the first motor, the The driven gear of the first motor and the output of the power output shaft assist in driving the vehicle, thereby realizing the hybrid mode of the vehicle;
当车辆制动时,所述离合器松开,所述发动机不再输出动力,车辆动能经车轮、所述驱动桥、所述传动轴联轴器、所述动力输出轴、所述第一电机从动齿轮、所述第一电机主动齿轮、所述第一电机输出轴、所述第一电机联轴器驱动所述第一电机发电,其电能储存在所述动力电池,从而实现车辆的制动回馈模式;When the vehicle brakes, the clutch is released, the engine no longer outputs power, and the kinetic energy of the vehicle is transferred from the wheel, the drive axle, the drive shaft coupling, the power output shaft, and the first motor to The driving gear, the driving gear of the first motor, the output shaft of the first motor, and the coupling of the first motor drive the first motor to generate electricity, and its electric energy is stored in the power battery, so as to realize the braking of the vehicle feedback mode;
当车辆所述动力电池电量充足,不需要所述发动机工作时,所述发动机停机,所述离合器分离,所述制动器松开,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出驱动车辆;当所述第一电机提供的动力不能满足车辆需要时,所述离合器分离,所述制动器制动,所述行星架不能旋转,所述第二电机也以电动机方式工作,其动力经过所述太阳轮、所述行星轮、所述齿圈、所述动力输出轴输出,同来自所述第一电机的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the power battery of the vehicle is sufficient and the engine does not need to work, the engine stops, the clutch is disengaged, the brake is released, the first motor works as a motor, and its power passes through the first The motor coupling, the output shaft of the first motor, the driving gear of the first motor, the driven gear of the first motor, and the output shaft of the power drive the vehicle; when the power provided by the first motor cannot meet the When the vehicle needs, the clutch is disengaged, the brake brakes, the planet carrier cannot rotate, and the second motor also works as a motor, and its power passes through the sun gear, the planet gear, and the ring gear . The output of the power output shaft drives the vehicle together with the power coupling from the first motor, so as to realize the pure electric mode of the vehicle;
当车辆所述动力电池电量不足,需要车辆驻车发电时,车辆制动,所述离合器接合,所述制动器松开,所述发动机动力经所述离合器,所述发动机输出轴、所述行星架传给所述行星轮,再经所述太阳轮驱动所述第二电机发电,其电能储存在所述动力电池内,从而实现车辆的原地发电模式;When the power battery of the vehicle is insufficient and the vehicle needs to be parked to generate power, the vehicle brakes, the clutch is engaged, the brake is released, the engine power passes through the clutch, the engine output shaft, the planet carrier Transmission to the planetary gear, and then drive the second motor to generate electricity through the sun gear, and its electric energy is stored in the power battery, so as to realize the in-situ power generation mode of the vehicle;
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池充电,以节省所述发动机燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the power battery of the vehicle is directly charged by using grid electric energy to save fuel consumption of the engine, thereby realizing the grid charging mode of the vehicle.
为解决上述技术问题,本实用新型本实用新型予以实现的第三种技术方案是:In order to solve the above-mentioned technical problems, the third technical scheme realized by the utility model is:
一种车辆用混合动力总成系统,包括发动机、动力耦合装置、第一电机、第二电机、驱动桥、电机控制器、动力总成控制器、动力电池,其中所述动力耦合装置包括离合器、制动器、发动机输出轴、第二电机主动齿轮、太阳轮、齿圈、行星架、行星轮、动力输出轴、第二电机输出轴、第二电机联轴器、传动轴联轴器、中心轴、第二电机从动齿轮;其中:所述动力总成控制器对所述发动机、所述动力电池、所述动力耦合装置的控制器和所述电机控制器进行控制,所述电机控制器控制所述第一电机和所述第二电机的工作;所述动力耦合装置实现所述发动机动力、所述第一电机动力和所述第二电机动力的耦合;所述发动机输出轴一端连接所述离合器,另一端连接所述行星架,所述发动机输出轴上还连接一个所述制动器;所述动力输出轴一端同所述第一电机连接,另一端与所述齿圈相连;所述第二电机通过所述第二电机连轴器联接到所述第二电机输出轴上;所述第二电机主动齿轮在所述第二电机输出轴上,所述第二电机从动齿轮在所述中心轴上,所述第二电机从动齿轮与所述第二电机主动齿轮常啮合;所述中心轴为空心轴,空套在所述发动机输出轴上,并与所述太阳轮、所述第二电机从动齿轮连接;所述第一电机和所述第二电机既可以用作电动机,也可以用作发电机;所述离合器用于控制所述发动机动力的输出和中断,所述制动器用于所述发动机输出轴和所述行星架制动;所述第一电机串联在所述动力输出轴和所述驱动桥之间,所述第二电机同所述发动机可以布置在所述动力耦合装置同侧或异侧;总成动力通过所述动力输出轴轴向输出到所述驱动桥;A hybrid powertrain system for a vehicle, comprising an engine, a power coupling device, a first motor, a second motor, a drive axle, a motor controller, a powertrain controller, and a power battery, wherein the power coupling device includes a clutch, Brake, engine output shaft, second motor driving gear, sun gear, ring gear, planet carrier, planetary gear, power output shaft, second motor output shaft, second motor coupling, drive shaft coupling, center shaft, The driven gear of the second motor; wherein: the powertrain controller controls the engine, the power battery, the controller of the power coupling device and the motor controller, and the motor controller controls all The work of the first motor and the second motor; the power coupling device realizes the coupling of the power of the engine, the power of the first motor and the power of the second motor; one end of the output shaft of the engine is connected to the clutch , the other end is connected to the planet carrier, and one of the brakes is also connected to the output shaft of the engine; one end of the power output shaft is connected to the first motor, and the other end is connected to the ring gear; the second motor Connected to the output shaft of the second motor through the coupling of the second motor; the driving gear of the second motor is on the output shaft of the second motor, and the driven gear of the second motor is on the central shaft Above, the driven gear of the second motor is in constant mesh with the driving gear of the second motor; The motor is connected to the driven gear; the first motor and the second motor can be used as a motor or a generator; the clutch is used to control the output and interruption of the engine power, and the brake is used to The engine output shaft and the planetary carrier are braked; the first motor is connected in series between the power output shaft and the drive axle, and the second motor and the engine can be arranged on the power coupling device On the same side or on the opposite side; the power of the assembly is axially output to the drive axle through the power output shaft;
当车辆正常行驶,所述动力电池电量充足时,所述离合器接合,所述制动器松开,所述发动机动力经过所述离合器、所述发动机输出轴到达所述行星架,其中部分动力通过所述齿圈,进而传给所述动力输出轴驱动车辆,另一部分动力经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器驱动所述第二电机发电,电能储存在所述动力电池内,供所述第一电机驱动时使用;当所述发动机动力不能满足需要时,所述第一电机以电动机方式工作,动力直接输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the power battery is sufficient, the clutch is engaged, the brake is released, the engine power passes through the clutch and the engine output shaft to the planetary carrier, and part of the power passes through the The ring gear is then transmitted to the power output shaft to drive the vehicle, and another part of the power passes through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, and the second motor The output shaft and the second motor coupling drive the second motor to generate electricity, and the electric energy is stored in the power battery for use when the first motor is driven; when the power of the engine cannot meet the needs, the The first motor works as an electric motor, and the power is directly output to assist in driving the vehicle, so as to realize the hybrid mode of the vehicle;
当车辆制动时,所述离合器松开,所述发动机不再输出动力,车辆动能经车轮、所述驱动桥、驱动所述第一电机发电,电能储存在所述动力电池,从而实现车辆的制动回馈模式;When the vehicle brakes, the clutch is released, the engine no longer outputs power, the kinetic energy of the vehicle passes through the wheels, the drive axle, and drives the first motor to generate electricity, and the electric energy is stored in the power battery, so as to realize the power of the vehicle Brake feedback mode;
当车辆所述动力电池电量充足,不需要所述发动机工作时,所述发动机停机,所述离合器分离,所述制动器松开,所述第一电机以电动机方式工作,动力直接输出驱动车辆;当所述第一电机提供的动力不能满足车辆需要时,所述离合器分离,所述制动器制动,所述行星架不能旋转,所述第二电机也以电动机方式工作,其动力经过所述第二电机联轴器、所述第二电机输出轴、所述第二电机主动齿轮、所述第二电机从动齿轮、空心轴、所述太阳轮、所述行星轮、所述齿圈、所述动力输出轴输出,同来自所述第一电机的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the electric power of the power battery of the vehicle is sufficient and the engine does not need to work, the engine stops, the clutch is disengaged, the brake is released, the first motor works as a motor, and the power is directly output to drive the vehicle; When the power provided by the first motor cannot meet the needs of the vehicle, the clutch is disengaged, the brake brakes, the planet carrier cannot rotate, and the second motor also works as a motor, and its power passes through the second motor. motor coupling, the output shaft of the second motor, the driving gear of the second motor, the driven gear of the second motor, the hollow shaft, the sun gear, the planetary gear, the ring gear, the The power output shaft is output, and drives the vehicle together with the power coupling from the first motor, so as to realize the pure electric mode of the vehicle;
当车辆所述动力电池电量不足,需要车辆驻车发电时,车辆制动,所述离合器接合,所述制动器松开,所述发动机动力经所述离合器,所述发动机输出轴、所述行星架传给所述行星轮,再经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器传至所述第二电机,驱动所述第二电机发电,电能储存在所述动力电池内,从而实现车辆的原地发电模式;When the power battery of the vehicle is insufficient and the vehicle needs to be parked to generate power, the vehicle brakes, the clutch is engaged, the brake is released, the engine power passes through the clutch, the engine output shaft, the planet carrier transmitted to the planetary gear, and then through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, the output shaft of the second motor, the coupling of the second motor The shaft is transmitted to the second motor to drive the second motor to generate electricity, and the electric energy is stored in the power battery, thereby realizing the in-situ power generation mode of the vehicle;
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池充电,以节省所述发动机燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the power battery of the vehicle is directly charged by using grid electric energy to save fuel consumption of the engine, thereby realizing the grid charging mode of the vehicle.
为解决上述技术问题,本实用新型本实用新型予以实现的第四种技术方案是:In order to solve the above-mentioned technical problems, the fourth technical scheme realized by the utility model is:
一种车辆用混合动力总成系统,包括发动机、动力耦合装置、第一电机、第二电机、驱动桥、电机控制器、动力总成控制器、动力电池,其中所述动力耦合装置包括离合器、制动器、发动机输出轴、第二电机主动齿轮、太阳轮、齿圈、行星架、行星轮、动力输出轴、第二电机输出轴、第二电机联轴器、第一电机从动齿轮、第一电机主动齿轮、第一电机联轴器、第一电机输出轴、中心轴、第二电机从动齿轮;其中:所述动力总成控制器对所述发动机、所述动力电池、所述动力耦合装置的控制器和所述电机控制器进行控制,所述电机控制器控制所述第一电机和所述第二电机的工作;所述动力耦合装置实现所述发动机动力和所述第一电机动力和所述第二电机动力的耦合;所述发动机输出轴一端连接所述离合器,另一端连接所述行星架,所述发动机输出轴上还连接一个所述制动器;所述动力输出轴一端通过轴承支撑在壳体上,另一端与所述齿圈相连;A hybrid powertrain system for a vehicle, comprising an engine, a power coupling device, a first motor, a second motor, a drive axle, a motor controller, a powertrain controller, and a power battery, wherein the power coupling device includes a clutch, Brake, engine output shaft, second motor driving gear, sun gear, ring gear, planet carrier, planetary gear, power output shaft, second motor output shaft, second motor coupling, first motor driven gear, first Motor driving gear, first motor coupling, first motor output shaft, central shaft, and second motor driven gear; wherein: the powertrain controller controls the engine, the power battery, and the power coupling The controller of the device is controlled by the motor controller, and the motor controller controls the work of the first motor and the second motor; the power coupling device realizes the power of the engine and the power of the first motor Coupling with the power of the second motor; one end of the engine output shaft is connected to the clutch, the other end is connected to the planetary carrier, and one of the brakes is also connected to the engine output shaft; one end of the power output shaft passes through a bearing Supported on the housing, the other end is connected with the ring gear;
所述第一电机通过所述第一电机连轴器联接到所述第一电机输出轴上;所述第二电机通过所述第二电机连轴器联接到所述第二电机输出轴上;所述第一电机主动齿轮在所述第一电机输出轴上,所述第一电机从动齿轮在所述动力输出轴上,所述第一电机从动齿轮与所述第一电机主动齿轮常啮合;所述第二电机主动齿轮在所述第二电机输出轴上,所述第二电机从动齿轮在所述中心轴上,所述第二电机从动齿轮与所述第二电机主动齿轮常啮合;所述中心轴为空心轴,空套在所述发动机输出轴上,并与所述太阳轮、所述第二电机从动齿轮连接;所述第一电机和所述第二电机既可以用作电动机,也可以用作发电机;所述离合器用于控制所述发动机动力的输出和中断,所述制动器用于所述发动机输出轴和所述行星架制动;所述第一电机和所述第二电机布置在所述动力耦合装置同侧或异侧;所述动力输出轴跟所述驱动桥之间通过齿轮副或者链条传递动力,总成动力通过所述动力输出轴径向输出到所述驱动桥;The first motor is coupled to the output shaft of the first motor through the first motor coupling; the second motor is coupled to the output shaft of the second motor through the second motor coupling; The driving gear of the first motor is on the output shaft of the first motor, the driven gear of the first motor is on the output shaft of the power, the driven gear of the first motor is in common with the driving gear of the first motor meshing; the driving gear of the second motor is on the output shaft of the second motor, the driven gear of the second motor is on the central shaft, the driven gear of the second motor is connected to the driving gear of the second motor constant meshing; the central shaft is a hollow shaft, which is sleeved on the output shaft of the engine and connected with the sun gear and the driven gear of the second motor; the first motor and the second motor are both It can be used as a motor or as a generator; the clutch is used to control the output and interruption of the engine power, and the brake is used for braking the engine output shaft and the planet carrier; the first motor and the second motor are arranged on the same side or the opposite side of the power coupling device; power is transmitted between the power output shaft and the drive axle through a gear pair or a chain, and the power of the assembly is radially transmitted through the power output shaft output to the drive axle;
当车辆正常行驶,所述动力电池电量充足时,所述离合器接合,所述制动器松开,所述发动机动力经过所述离合器、所述发动机输出轴到达所述行星架,其中部分动力通过所述齿圈,进而传给所述动力输出轴径向输出驱动车辆,另一部分动力经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器驱动所述第二电机发电,电能储存在所述动力电池内,供所述第一电机驱动时使用;当所述发动机动力不能满足需要时,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the power battery is sufficient, the clutch is engaged, the brake is released, the engine power passes through the clutch and the engine output shaft to the planetary carrier, and part of the power passes through the The ring gear is further transmitted to the power output shaft to drive the vehicle radially, and another part of the power passes through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, and the driven gear of the second motor. The output shaft of the second motor and the coupling of the second motor drive the second motor to generate electricity, and the electric energy is stored in the power battery for use when the first motor is driven; when the power of the engine cannot meet the needs , the first motor works as a motor, and its power passes through the first motor coupling, the first motor output shaft, the first motor driving gear, the first motor driven gear, the The output of the power take-off shaft assists in driving the vehicle, so as to realize the hybrid mode of the vehicle;
当车辆制动时,所述离合器松开,所述发动机不再输出动力,车辆动能经车轮、所述驱动桥、所述动力输出轴、所述第一电机从动齿轮、所述第一电机主动齿轮、所述第一电机输出轴、所述第一电机联轴器驱动所述第一电机发电,电能储存在所述动力电池,从而实现车辆的制动回馈模式;When the vehicle brakes, the clutch is released, the engine no longer outputs power, and the kinetic energy of the vehicle passes through the wheels, the drive axle, the power output shaft, the first motor driven gear, and the first motor. The driving gear, the output shaft of the first motor, and the coupling of the first motor drive the first motor to generate electricity, and the electric energy is stored in the power battery, thereby realizing the braking feedback mode of the vehicle;
当车辆所述动力电池电量充足,不需要所述发动机工作时,所述发动机停机,所述离合器分离,所述制动器松开,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出驱动车辆;当所述第一电机提供的动力不能满足车辆需要时,所述离合器分离,所述制动器制动,所述行星架不能旋转,所述第二电机也以电动机方式工作,其动力经过所述第二电机联轴器、所述第二电机输出轴、所述第二电机主动齿轮、所述第二电机从动齿轮、空心轴、所述太阳轮、所述行星轮、所述齿圈、所述动力输出轴输出,同来自所述第一电机的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the power battery of the vehicle is sufficient and the engine does not need to work, the engine stops, the clutch is disengaged, the brake is released, the first motor works as a motor, and its power passes through the first The motor coupling, the output shaft of the first motor, the driving gear of the first motor, the driven gear of the first motor, and the output shaft of the power drive the vehicle; when the power provided by the first motor cannot meet the When the vehicle needs, the clutch is disengaged, the brake brakes, the planet carrier cannot rotate, the second motor also works as a motor, and its power passes through the second motor coupling, the second motor The output shaft, the driving gear of the second motor, the driven gear of the second motor, the hollow shaft, the sun gear, the planetary gear, the ring gear, and the power output shaft are output from the first The power coupling of a motor drives the vehicle together, so as to realize the pure electric mode of the vehicle;
当车辆所述动力电池电量不足,需要车辆驻车发电时,车辆制动,所述离合器接合,所述制动器松开,所述发动机动力经所述离合器,所述发动机输出轴、所述行星架传给所述行星轮,再经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器传至所述第二电机,驱动所述第二电机发电,电能储存在所述动力电池内,从而实现车辆的原地发电模式;When the power battery of the vehicle is insufficient and the vehicle needs to be parked to generate power, the vehicle brakes, the clutch is engaged, the brake is released, the engine power passes through the clutch, the engine output shaft, the planet carrier transmitted to the planetary gear, and then through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, the output shaft of the second motor, the coupling of the second motor The shaft is transmitted to the second motor to drive the second motor to generate electricity, and the electric energy is stored in the power battery, thereby realizing the in-situ power generation mode of the vehicle;
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池充电,以节省所述发动机燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the power battery of the vehicle is directly charged by using grid electric energy to save fuel consumption of the engine, thereby realizing the grid charging mode of the vehicle.
为解决上述技术问题,本实用新型本实用新型予以实现的第五种技术方案是:In order to solve the above-mentioned technical problems, the fifth technical scheme realized by the utility model is:
一种车辆用混合动力总成系统,包括发动机、动力耦合装置、第一电机、第二电机、驱动桥、电机控制器、动力总成控制器、动力电池,其中所述动力耦合装置包括离合器、制动器、发动机输出轴、第一电机主动齿轮、第一电机从动齿轮、太阳轮、齿圈、行星架、行星轮、动力输出轴、中心轴;其中:所述动力总成控制器对所述发动机、所述动力电池、所述动力耦合装置的控制器和所述电机控制器进行控制,所述电机控制器控制所述第一电机和所述第二电机的工作;所述动力耦合装置实现所述发动机动力和所述第一电机动力和所述第二电机动力的耦合;所述发动机输出轴一端连接所述离合器,另一端连接所述行星架,所述发动机输出轴上还连接一个所述制动器;所述动力输出轴一端通过轴承支撑在壳体上,另一端与所述齿圈相连;A hybrid powertrain system for a vehicle, comprising an engine, a power coupling device, a first motor, a second motor, a drive axle, a motor controller, a powertrain controller, and a power battery, wherein the power coupling device includes a clutch, Brake, engine output shaft, driving gear of the first motor, driven gear of the first motor, sun gear, ring gear, planet carrier, planetary gear, power output shaft, center shaft; wherein: the powertrain controller controls the The engine, the power battery, the controller of the power coupling device and the motor controller are controlled, and the motor controller controls the work of the first motor and the second motor; the power coupling device realizes The engine power is coupled with the first motor power and the second motor power; one end of the engine output shaft is connected to the clutch, the other end is connected to the planetary carrier, and the engine output shaft is also connected to a The brake; one end of the power output shaft is supported on the housing through a bearing, and the other end is connected with the ring gear;
所述第一电机通过所述第一电机连轴器联接到所述第一电机输出轴上,所述第一电机主动齿轮在所述第一电机输出轴上,所述第一电机从动齿轮在所述动力输出轴上,所述第一电机从动齿轮与所述第一电机主动齿轮常啮合;所述第二电机的转子与所述太阳轮连接;所述第一电机布置在所述动力耦合装置壳体外,所述第二电机布置在所述动力耦合装置壳体内,这两个电机既可以用作电动机,也可以用作发电机;所述离合器用于控制所述发动机动力的输出和中断,所述制动器用于所述发动机输出轴和所述行星架制动;所述第一电机和所述发动机可以布置在所述动力耦合装置同侧或异侧;所述动力输出轴跟所述驱动桥之间通过齿轮副或者链条传递动力,总成动力通过所述动力输出轴径向输出到所述驱动桥;The first motor is coupled to the output shaft of the first motor through the first motor coupling, the driving gear of the first motor is on the output shaft of the first motor, and the driven gear of the first motor On the power output shaft, the driven gear of the first motor is in constant mesh with the driving gear of the first motor; the rotor of the second motor is connected to the sun gear; the first motor is arranged on the Outside the housing of the power coupling device, the second motor is arranged in the housing of the power coupling device, and the two motors can be used as motors or generators; the clutch is used to control the output of the engine power and interruption, the brake is used for braking the engine output shaft and the planet carrier; the first motor and the engine can be arranged on the same side or different sides of the power coupling device; the power output shaft follows The drive axles transmit power through gear pairs or chains, and the assembly power is radially output to the drive axles through the power output shaft;
当车辆正常行驶,所述动力电池电量充足时,所述离合器接合,所述制动器松开,所述发动机动力经过所述离合器、所述发动机输出轴到达所述行星架,其中部分动力通过所述齿圈,进而传给所述动力输出轴驱动车辆,另一部分动力经所述太阳轮驱动所述第二电机发电,电能储存在所述动力电池内,供所述第一电机驱动时使用;当所述发动机动力不能满足需要时,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the power battery is sufficient, the clutch is engaged, the brake is released, the engine power passes through the clutch and the engine output shaft to the planetary carrier, and part of the power passes through the The ring gear is then transmitted to the power output shaft to drive the vehicle, and another part of the power is driven by the sun gear to drive the second motor to generate electricity, and the electric energy is stored in the power battery for use when the first motor is driven; When the power of the engine cannot meet the requirements, the first motor works as an electric motor, and its power passes through the coupling of the first motor, the output shaft of the first motor, the driving gear of the first motor, and the first motor. A motor driven gear, and the output of the power output shaft assists in driving the vehicle, so as to realize the hybrid mode of the vehicle;
当车辆制动时,所述离合器松开,所述发动机不再输出动力,车辆动能经车轮、所述驱动桥、所述动力输出轴、所述第一电机从动齿轮、所述第一电机主动齿轮、所述第一电机输出轴、所述第一电机联轴器驱动所述第一电机发电,电能储存在所述动力电池,从而实现车辆的制动回馈模式;When the vehicle brakes, the clutch is released, the engine no longer outputs power, and the kinetic energy of the vehicle passes through the wheels, the drive axle, the power output shaft, the first motor driven gear, and the first motor. The driving gear, the output shaft of the first motor, and the coupling of the first motor drive the first motor to generate electricity, and the electric energy is stored in the power battery, thereby realizing the braking feedback mode of the vehicle;
当车辆所述动力电池电量充足,不需要所述发动机工作时,所述发动机停机,所述离合器分离,所述制动器松开,所述第一电机以电动机方式工作,其动力经过所述第一电机联轴器、所述第一电机输出轴、所述第一电机主动齿轮、所述第一电机从动齿轮、所述动力输出轴输出驱动车辆;当所述第一电机提供的动力不能满足车辆需要时,所述离合器分离,所述制动器制动,所述行星架不能旋转,所述第二电机也以电动机方式工作,动力经过所述太阳轮、所述行星轮、所述齿圈、所述动力输出轴输出,同来自所述第一电机的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the power battery of the vehicle is sufficient and the engine does not need to work, the engine stops, the clutch is disengaged, the brake is released, the first motor works as a motor, and its power passes through the first The motor coupling, the output shaft of the first motor, the driving gear of the first motor, the driven gear of the first motor, and the output shaft of the power drive the vehicle; when the power provided by the first motor cannot meet the When the vehicle needs, the clutch is disengaged, the brake brakes, the planet carrier cannot rotate, the second motor also works as a motor, and the power passes through the sun gear, the planetary gear, the ring gear, The output of the power output shaft drives the vehicle together with the power coupling from the first motor, so as to realize the pure electric mode of the vehicle;
当车辆所述动力电池电量不足,需要车辆驻车发电时,车辆制动,所述离合器接合,所述制动器松开,所述发动机动力经所述离合器,所述发动机输出轴、所述行星架传给所述行星轮,再经所述太阳轮驱动所述第二电机发电,电能储存在所述动力电池内,从而实现车辆的原地发电模式;车辆晚间停驶时,利用电网电能直接给车辆所述动力电池充电,以节省所述发动机燃料消耗,从而实现车辆的电网充电模式。When the power battery of the vehicle is insufficient and the vehicle needs to be parked to generate power, the vehicle brakes, the clutch is engaged, the brake is released, the engine power passes through the clutch, the engine output shaft, the planet carrier It is transmitted to the planetary wheel, and then the second motor is driven to generate electricity through the sun wheel, and the electric energy is stored in the power battery, so as to realize the in-situ power generation mode of the vehicle; The power battery of the vehicle is charged to save the fuel consumption of the engine, so as to realize the grid charging mode of the vehicle.
为解决上述技术问题,本实用新型本实用新型予以实现的第六种技术方案是:In order to solve the above-mentioned technical problems, the sixth technical scheme realized by the utility model is:
一种车辆用混合动力总成系统,包括发动机、动力耦合装置、第一电机、第二电机、驱动桥、电机控制器、动力总成控制器、动力电池,其中所述动力耦合装置包括离合器、制动器、发动机输出轴、第二电机主动齿轮、太阳轮、齿圈、行星架、行星轮、动力输出轴、第二电机输出轴、第二电机联轴器、传动轴联轴器、中心轴、第二电机从动齿轮;其中:所述动力总成控制器对所述发动机、所述动力电池、所述动力耦合装置的控制器和所述电机控制器进行控制,所述电机控制器控制所述第一电机和所述第二电机的工作;所述动力耦合装置实现所述发动机动力和所述第一电机动力和所述第二电机动力的耦合;所述发动机输出轴一端连接所述离合器,另一端连接所述行星架,所述发动机输出轴上还连接一个所述制动器;所述动力输出轴一端通过所述传动轴联轴器同所述第一电机连接,另一端与所述齿圈相连;所述第二电机通过所述第二电机连轴器联接到所述第二电机输出轴上;所述第二电机主动齿轮在所述第二电机输出轴上,所述第二电机从动齿轮在所述中心轴上,所述第二电机从动齿轮与所述第二电机主动齿轮常啮合;所述中心轴为空心轴,空套在所述发动机输出轴上,并与所述太阳轮、所述第二电机从动齿轮连接;所述第一电机和所述第二电机既可以用作电动机,也可以用作发电机;所述离合器用于控制所述发动机动力的输出和中断,所述制动器用于所述发动机输出轴和所述行星架制动;所述第二电机同所述发动机可以布置在所述动力耦合装置同侧或异侧;所述动力输出轴跟所述驱动桥之间通过齿轮副或者链条传递动力,总成动力通过所述动力输出轴径向输出到所述驱动桥;A hybrid powertrain system for a vehicle, comprising an engine, a power coupling device, a first motor, a second motor, a drive axle, a motor controller, a powertrain controller, and a power battery, wherein the power coupling device includes a clutch, Brake, engine output shaft, second motor driving gear, sun gear, ring gear, planet carrier, planetary gear, power output shaft, second motor output shaft, second motor coupling, drive shaft coupling, center shaft, The driven gear of the second motor; wherein: the powertrain controller controls the engine, the power battery, the controller of the power coupling device and the motor controller, and the motor controller controls all The work of the first motor and the second motor; the power coupling device realizes the coupling of the power of the engine and the power of the first motor and the power of the second motor; one end of the output shaft of the engine is connected to the clutch , the other end is connected to the planet carrier, and one of the brakes is also connected to the output shaft of the engine; one end of the power output shaft is connected to the first motor through the transmission shaft coupling, and the other end is connected to the gear The second motor is connected to the output shaft of the second motor through the second motor coupling; the driving gear of the second motor is on the output shaft of the second motor, and the second motor The driven gear is on the central shaft, and the driven gear of the second motor is in constant mesh with the driving gear of the second motor; The sun gear and the second motor are connected with driven gears; the first motor and the second motor can be used as motors or generators; the clutch is used to control the output of the engine power and interruption, the brake is used for braking the engine output shaft and the planet carrier; the second motor and the engine can be arranged on the same side or the opposite side of the power coupling device; the power output shaft and The drive axles transmit power through gear pairs or chains, and the assembly power is radially output to the drive axles through the power output shaft;
当车辆正常行驶,所述动力电池电量充足时,所述离合器接合,所述制动器松开,所述发动机动力经过所述离合器、所述发动机输出轴到达所述行星架,其中部分动力通过所述齿圈,进而传给所述动力输出轴驱动车辆,另一部分动力经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器驱动所述第二电机发电,电能储存在所述动力电池内,供所述第一电机驱动时使用;当所述发动机动力不能满足需要时,所述第一电机以电动机方式工作,动力通过所述动力输出轴输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the power battery is sufficient, the clutch is engaged, the brake is released, the engine power passes through the clutch and the engine output shaft to the planetary carrier, and part of the power passes through the The ring gear is then transmitted to the power output shaft to drive the vehicle, and another part of the power passes through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, and the second motor The output shaft and the second motor coupling drive the second motor to generate electricity, and the electric energy is stored in the power battery for use when the first motor is driven; when the power of the engine cannot meet the needs, the The first motor works as a motor, and the power is output through the power output shaft to assist in driving the vehicle, thereby realizing the hybrid mode of the vehicle;
当车辆制动时,所述离合器松开,所述发动机不再输出动力,车辆动能经车轮、所述驱动桥、驱动所述第一电机发电,电能储存在所述动力电池,从而实现车辆的制动回馈模式;When the vehicle brakes, the clutch is released, the engine no longer outputs power, the kinetic energy of the vehicle passes through the wheels, the drive axle, and drives the first motor to generate electricity, and the electric energy is stored in the power battery, so as to realize the power of the vehicle Brake feedback mode;
当车辆所述动力电池电量充足,不需要所述发动机工作时,所述发动机停机,所述离合器分离,所述制动器松开,所述第一电机以电动机方式工作,动力直接输出驱动车辆;当所述第一电机提供的动力不能满足车辆需要时,所述离合器分离,所述制动器制动,所述行星架不能旋转,所述第二电机也以电动机方式工作,其动力经过所述第二电机联轴器、所述第二电机输出轴、所述第二电机主动齿轮、所述第二电机从动齿轮、空心轴、所述太阳轮、所述行星轮、所述齿圈、所述动力输出轴输出,同来自所述第一电机的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the electric power of the power battery of the vehicle is sufficient and the engine does not need to work, the engine stops, the clutch is disengaged, the brake is released, the first motor works as a motor, and the power is directly output to drive the vehicle; When the power provided by the first motor cannot meet the needs of the vehicle, the clutch is disengaged, the brake brakes, the planet carrier cannot rotate, and the second motor also works as a motor, and its power passes through the second motor. motor coupling, the output shaft of the second motor, the driving gear of the second motor, the driven gear of the second motor, the hollow shaft, the sun gear, the planetary gear, the ring gear, the The power output shaft is output, and drives the vehicle together with the power coupling from the first motor, so as to realize the pure electric mode of the vehicle;
当车辆所述动力电池电量不足,需要车辆驻车发电时,车辆制动,所述离合器接合,所述制动器松开,所述发动机动力经所述离合器,所述发动机输出轴、所述行星架传给所述行星轮,再经所述太阳轮、所述中心轴、所述第二电机从动齿轮、所述第二电机主动齿轮、所述第二电机输出轴、所述第二电机联轴器传至所述第二电机,驱动所述第二电机发电,电能储存在所述动力电池内,从而实现车辆的原地发电模式;When the power battery of the vehicle is insufficient and the vehicle needs to be parked to generate power, the vehicle brakes, the clutch is engaged, the brake is released, the engine power passes through the clutch, the engine output shaft, the planet carrier transmitted to the planetary gear, and then through the sun gear, the central shaft, the driven gear of the second motor, the driving gear of the second motor, the output shaft of the second motor, the coupling of the second motor The shaft is transmitted to the second motor to drive the second motor to generate electricity, and the electric energy is stored in the power battery, thereby realizing the in-situ power generation mode of the vehicle;
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池充电,以节省所述发动机燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the power battery of the vehicle is directly charged by using grid electric energy to save fuel consumption of the engine, thereby realizing the grid charging mode of the vehicle.
在第二到第六种技术方案中,其所述动力耦合装置根据不同方案情况同第一种方案的所述动力耦合装置结构有所差别。In the second to sixth technical solutions, the structure of the power coupling device is different from that of the first solution according to different solutions.
本实用新型本实用新型的有益效果是:The beneficial effects of the utility model of the utility model are:
使用单行星排结构实现采用双行星排混联式动力总成系统的功能,能够适应轻、中、重混合动力车辆使用要求,易于设计、加工,利于降低制造成本,降低行星排故障率、解决齿轮箱漏油密封等问题,便于布置,减少了成本;并能够实现五种工作模式,有利于节能减排。Using a single planetary row structure to realize the function of a dual planetary row hybrid powertrain system can meet the requirements of light, medium and heavy hybrid vehicles, and is easy to design and process, which is conducive to reducing manufacturing costs, reducing the failure rate of planetary row, and solving the problem. Gear box oil leakage and sealing problems are easy to arrange and reduce costs; and five working modes can be realized, which is conducive to energy saving and emission reduction.
附图说明Description of drawings
图1是丰田THS混合动力系统;Figure 1 is the Toyota THS hybrid system;
图2是本实用新型本实用新型一种车辆用混合动力总成系统的第一种技术方案;Fig. 2 is the first technical solution of a vehicle hybrid powertrain system of the utility model;
图3是本实用新型本实用新型一种车辆用混合动力总成系统的第一种技术方案的所述动力耦合装置;Fig. 3 is the power coupling device of the first technical solution of a vehicle hybrid powertrain system of the utility model;
图4是本实用新型本实用新型一种车辆用混合动力总成系统的第二种技术方案;Fig. 4 is the second technical solution of a vehicle hybrid powertrain system of the utility model;
图5是本实用新型本实用新型一种车辆用混合动力总成系统的第三种技术方案;Fig. 5 is the third technical solution of a vehicle hybrid powertrain system of the utility model;
图6是本实用新型本实用新型一种车辆用混合动力总成系统的第四种技术方案;Fig. 6 is the fourth technical solution of a vehicle hybrid powertrain system of the utility model;
图7是本实用新型本实用新型一种车辆用混合动力总成系统的第五种技术方案;Fig. 7 is the fifth technical solution of a vehicle hybrid powertrain system of the utility model;
图8是本实用新型本实用新型一种车辆用混合动力总成系统的第六种技术方案;Fig. 8 is the sixth technical solution of a vehicle hybrid powertrain system of the utility model;
图中:1-发动机、2-动力耦合装置、3-第一电机、4-第二电机、5-驱动桥、6-电机控制器、7-动力电池、8-动力总成控制器、9-离合器、10-发动机输出轴、11-第二电机主动齿轮、12-太阳轮、13-齿圈、14-动力输出轴、15-第二电机输入轴、16-第二电机联轴器、17-第一电机从动齿轮、18-传动轴联轴器、19-第一电机主动齿轮、20-第一电机联轴器、21-第一电机输入轴、22-行星架、23-行星轮、24-中心轴、25-第二电机从动齿轮、26-制动器。In the figure: 1-engine, 2-power coupling device, 3-first motor, 4-second motor, 5-drive axle, 6-motor controller, 7-power battery, 8-powertrain controller, 9 -clutch, 10-engine output shaft, 11-second motor driving gear, 12-sun gear, 13-ring gear, 14-power output shaft, 15-second motor input shaft, 16-second motor coupling, 17-first motor driven gear, 18-transmission shaft coupling, 19-first motor driving gear, 20-first motor coupling, 21-first motor input shaft, 22-planet carrier, 23-planet Wheel, 24-central shaft, 25-second motor driven gear, 26-brake.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
实施方式1:Implementation mode 1:
如图2所示,作为实现本实用新型本实用新型一种车辆用混合动力总成系统基本构思的第一种技术的实施方式是:包括发动机1、动力耦合装置2、第一电机3、第二电机4、驱动桥5、电机控制器6、动力总成控制器8、动力电池7,其中所述动力耦合装置2包括离合器9、制动器26、发动机输出轴10、第二电机主动齿轮11、太阳轮12、齿圈13、行星架22、行星轮23、动力输出轴14、第二电机输出轴15、第二电机联轴器16、第一电机从动齿轮17、传动轴联轴器18、第一电机主动齿轮19、第一电机联轴器20、第一电机输出轴21、中心轴24、第二电机从动齿轮25;As shown in Figure 2, as the implementation of the first technical implementation of the basic idea of a hybrid powertrain system for a vehicle of the utility model of the utility model, it includes an engine 1, a power coupling device 2, a
所述动力总成控制器8对所述发动机1、所述动力电池7、所述动力耦合装置2的控制器和所述电机控制器6进行控制,所述电机控制器6控制所述第一电机3和所述第二电机4的工作;所述动力耦合装置2实现所述发动机1动力、所述第一电机3动力和所述第二电机4动力的耦合;所述发动机输出轴10一端连接所述离合器9,另一端连接所述行星架22,所述发动机输出轴10上还连接一个所述制动器26;所述动力输出轴14一端通过传动轴连轴器输出驱动力,另一端与所述齿圈13相连;所述第一电机3通过所述第一电机3连轴器联接到所述第一电机输出轴21上;所述第二电机4通过所述第二电机4连轴器联接到所述第二电机输出轴15上;所述第一电机主动齿轮19在所述第一电机输出轴21上,所述第一电机从动齿轮17在所述动力输出轴14上,所述第一电机从动齿轮17与所述第一电机主动齿轮19常啮合;所述第二电机主动齿轮11在所述第二电机输出轴15上,所述第二电机从动齿轮25在所述中心轴24上,所述第二电机从动齿轮25与所述第二电机主动齿轮11常啮合;所述中心轴24为空心轴,空套在所述发动机输出轴10上,并与所述太阳轮12、所述第二电机从动齿轮25连接;所述第一电机3和所述第二电机4既可以用作电动机,也可以用作发电机;所述离合器9用于控制所述发动机1动力的输出和中断,所述制动器26用于所述发动机输出轴10和所述行星架22制动;所述第一电机3和所述第二电机4布置在所述动力耦合装置2同侧或异侧;总成动力通过所述动力输出轴14轴向输出到所述驱动桥5;The powertrain controller 8 controls the engine 1, the power battery 7, the controller of the power coupling device 2 and the motor controller 6, and the motor controller 6 controls the first The work of the motor 3 and the second motor 4; the power coupling device 2 realizes the coupling of the power of the engine 1, the power of the first motor 3 and the power of the second motor 4; one end of the output shaft 10 of the engine The clutch 9 is connected, the other end is connected to the planet carrier 22, and a brake 26 is also connected to the engine output shaft 10; one end of the power output shaft 14 outputs driving force through a transmission shaft coupling, and the other end is connected to the The ring gear 13 is connected; the first motor 3 is coupled to the first motor output shaft 21 through the first motor 3 shaft coupling; the second motor 4 is connected to the shaft through the second motor 4 The device is coupled to the second motor output shaft 15; the first motor driving gear 19 is on the first motor output shaft 21, and the first motor driven gear 17 is on the power output shaft 14, The first motor driven gear 17 is in constant mesh with the first motor driven gear 19; the second motor driven gear 11 is on the second motor output shaft 15, and the second motor driven gear 25 is on the On the central shaft 24, the second motor driven gear 25 is in constant mesh with the second motor driving gear 11; The sun gear 12 and the second motor driven gear 25 are connected; the first motor 3 and the second motor 4 can be used as motors or generators; the clutch 9 is used to control The output and interruption of the power of the engine 1, the brake 26 is used for braking the engine output shaft 10 and the planet carrier 22; the first motor 3 and the second motor 4 are arranged on the power coupling The same side or different side of the device 2; the power of the assembly is axially output to the drive axle 5 through the power output shaft 14;
当车辆正常行驶,所述动力电池7电量充足时,所述离合器9接合,所述制动器26松开,所述发动机1动力经所述离合器9、所述发动机输出轴10到达所述行星架22,其中部分动力通过所述齿圈13,进而传给所述动力输出轴14输出驱动车辆,另一部分动力经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16驱动所述第二电机4发电,电能储存在所述动力电池7内,供所述第一电机3驱动时使用;当所述发动机1动力不能满足需要时,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the
当车辆制动时,所述离合器9松开,所述发动机1不再输出动力,车辆动能经车轮、所述驱动桥5、所述传动轴联轴器18、所述动力输出轴14、所述第一电机从动齿轮17、所述第一电机主动齿轮19、所述第一电机输出轴21、所述第一电机联轴器20驱动所述第一电机3发电,其电能储存在所述动力电池7,从而实现车辆的制动回馈模式;When the vehicle brakes, the
当车辆所述动力电池7电量充足,不需要所述发动机1工作时,所述发动机1停机,所述离合器9分离,所述制动器26松开,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出驱动车辆;当所述第一电机3提供的动力不能满足车辆需要时,所述离合器9分离,所述制动器26制动,所述行星架22不能旋转,所述第二电机4也以电动机方式工作,其动力经过所述第二电机联轴器16、所述第二电机输出轴15、所述第二电机主动齿轮11、所述第二电机从动齿轮25、空心轴、所述太阳轮12、所述行星轮23、所述齿圈13、所述动力输出轴14输出,同来自所述第一电机3的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the
当车辆所述动力电池7电量不足,需要车辆驻车发电时,车辆制动,所述离合器9接合,所述制动器26松开,所述发动机1动力经所述离合器9,所述发动机输出轴10、所述行星架22传给所述行星轮23,再经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16传至所述第二电机4,驱动所述第二电机4发电,其电能储存在所述动力电池7内,从而实现车辆的原地发电模式;When the
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池7充电,以节省所述发动机1燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the
实施方式2:Implementation mode 2:
如图4所示,作为实现本实用新型本实用新型一种车辆用混合动力总成系统基本构思的第二种技术的实施方式是:一种车辆用混合动力总成系统,包括发动机1、动力耦合装置2、第一电机3、第二电机4、驱动桥5、电机控制器6、动力总成控制器8、动力电池7,其中所述动力耦合装置2包括离合器9、制动器26、发动机输出轴10、第一电机主动齿轮19、第一电机从动齿轮17、太阳轮12、齿圈13、行星架22、行星轮23、动力输出轴14、第一电机输出轴21、第一电机联轴器20、传动轴联轴器18;As shown in Figure 4, as the implementation of the second technical implementation of the basic idea of a vehicle hybrid powertrain system of the utility model, the utility model is: a vehicle hybrid powertrain system, including an engine 1, a power Coupling device 2,
所述动力总成控制器8对所述发动机1、所述动力电池7、所述动力耦合装置2的控制器和所述电机控制器6进行控制,所述电机控制器6控制所述第一电机3和所述第二电机4的工作;所述动力耦合装置2实现所述发动机1动力、所述第一电机3动力和所述第二电机4动力的耦合;所述发动机输出轴10一端连接所述离合器9,另一端连接所述行星架22,所述发动机输出轴10上还连接一个所述制动器26;所述动力输出轴14一端通过传动轴连轴器输出驱动力,另一端与所述齿圈13相连;The powertrain controller 8 controls the engine 1, the
所述第一电机3通过所述第一电机3连轴器联接到所述第一电机输出轴21上,所述第一电机主动齿轮19在所述第一电机输出轴21上,所述第一电机从动齿轮17在所述动力输出轴14上,所述第一电机从动齿轮17与所述第一电机主动齿轮19常啮合;所述第二电机4转子轴与所述太阳轮12连接;所述第一电机3布置在所述动力耦合装置2壳体外,所述第二电机4布置在所述动力耦合装置2壳体外,这两个电机既可以用作电动机,也可以用作发电机;所述离合器9用于控制所述发动机1动力的输出和中断,所述制动器26用于所述发动机输出轴10和所述行星架22制动;所述第一电机3和所述发动机1可以布置在所述动力耦合装置2同侧或异侧;总成动力通过所述动力输出轴14轴向输出到所述驱动桥5;The
当车辆正常行驶,所述动力电池7电量充足时,所述离合器9接合,所述制动器26松开,所述发动机1动力经过所述离合器9、所述发动机输出轴10到达所述行星架22,其中部分动力通过所述齿圈13,进而传给所述动力输出轴14驱动车辆,另一部分动力经所述太阳轮12驱动所述第二电机4发电,其电能储存在所述动力电池7内,供所述第一电机3驱动时使用;当所述发动机1动力不能满足需要时,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the
当车辆制动时,所述离合器9松开,所述发动机1不再输出动力,车辆动能经车轮、所述驱动桥5、所述传动轴联轴器18、所述动力输出轴14、所述第一电机从动齿轮17、所述第一电机主动齿轮19、所述第一电机输出轴21、所述第一电机联轴器20驱动所述第一电机3发电,其电能储存在所述动力电池7,从而实现车辆的制动回馈模式;When the vehicle brakes, the
当车辆所述动力电池7电量充足,不需要所述发动机1工作时,所述发动机1停机,所述离合器9分离,所述制动器26松开,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出驱动车辆;当所述第一电机3提供的动力不能满足车辆需要时,所述离合器9分离,所述制动器26制动,所述行星架22不能旋转,所述第二电机4也以电动机方式工作,其动力经过所述太阳轮12、所述行星轮23、所述齿圈13、所述动力输出轴14输出,同来自所述第一电机3的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the
当车辆所述动力电池7电量不足,需要车辆驻车发电时,车辆制动,所述离合器9接合,所述制动器26松开,所述发动机1动力经所述离合器9,所述发动机输出轴10、所述行星架22传给所述行星轮23,再经所述太阳轮12驱动所述第二电机4发电,其电能储存在所述动力电池7内,从而实现车辆的原地发电模式;When the
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池7充电,以节省所述发动机1燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the
实施方式3:Implementation mode 3:
如图5所示,作为实现本实用新型一种车辆用混合动力总成系统基本构思的第三种技术方案的实施方式是:包括发动机1、动力耦合装置2、第一电机3、第二电机4、驱动桥5、电机控制器6、动力总成控制器8、动力电池7,其中所述动力耦合装置2包括离合器9、制动器26、发动机输出轴10、第二电机主动齿轮11、太阳轮12、齿圈13、行星架22、行星轮23、动力输出轴14、第二电机输出轴15、第二电机联轴器16、传动轴联轴器18、中心轴24、第二电机从动齿轮25;As shown in Figure 5, as the implementation of the third technical solution to realize the basic idea of a vehicle hybrid powertrain system of the present invention, it includes an engine 1, a power coupling device 2, a
所述动力总成控制器8对所述发动机1、所述动力电池7、所述动力耦合装置2的控制器和所述电机控制器6进行控制,所述电机控制器6控制所述第一电机3和所述第二电机4的工作;所述动力耦合装置2实现所述发动机1动力、所述第一电机3动力和所述第二电机4动力的耦合;所述发动机输出轴10一端连接所述离合器9,另一端连接所述行星架22,所述发动机输出轴10上还连接一个所述制动器26;所述动力输出轴14一端同所述第一电机3连接,另一端与所述齿圈13相连;所述第二电机4通过所述第二电机4连轴器联接到所述第二电机输出轴15上;所述第二电机主动齿轮11在所述第二电机输出轴15上,所述第二电机从动齿轮25在所述中心轴24上,所述第二电机从动齿轮25与所述第二电机主动齿轮11常啮合;所述中心轴24为空心轴,空套在所述发动机输出轴10上,并与所述太阳轮12、所述第二电机从动齿轮25连接;所述第一电机3和所述第二电机4既可以用作电动机,也可以用作发电机;所述离合器9用于控制所述发动机1动力的输出和中断,所述制动器26用于所述发动机输出轴10和所述行星架22制动;所述第一电机3串联在所述动力输出轴14和所述驱动桥5之间,所述第二电机4同所述发动机1可以布置在所述动力耦合装置2同侧或异侧;总成动力通过所述动力输出轴14轴向输出到所述驱动桥5;The powertrain controller 8 controls the engine 1, the power battery 7, the controller of the power coupling device 2 and the motor controller 6, and the motor controller 6 controls the first The work of the motor 3 and the second motor 4; the power coupling device 2 realizes the coupling of the power of the engine 1, the power of the first motor 3 and the power of the second motor 4; one end of the output shaft 10 of the engine Connect the clutch 9, the other end is connected to the planet carrier 22, and a brake 26 is also connected to the engine output shaft 10; one end of the power output shaft 14 is connected with the first motor 3, and the other end is connected with the The ring gear 13 is connected; the second motor 4 is coupled to the second motor output shaft 15 through the second motor 4 shaft coupling; the second motor driving gear 11 is connected to the second motor output shaft 15, the second motor driven gear 25 is on the central shaft 24, and the second motor driven gear 25 is in constant mesh with the second motor driving gear 11; the central shaft 24 is a hollow shaft, It is sleeved on the engine output shaft 10 and connected with the sun gear 12 and the second motor driven gear 25; the first motor 3 and the second motor 4 can be used as motors or Can be used as a generator; the clutch 9 is used to control the output and interruption of the power of the engine 1, and the brake 26 is used to brake the engine output shaft 10 and the planet carrier 22; the first motor 3 Connected in series between the power output shaft 14 and the drive axle 5, the second motor 4 and the engine 1 can be arranged on the same side or the opposite side of the power coupling device 2; the power of the assembly passes through the power The output shaft 14 is axially output to the drive axle 5;
当车辆正常行驶,所述动力电池7电量充足时,所述离合器9接合,所述制动器26松开,所述发动机1动力经过所述离合器9、所述发动机输出轴10到达所述行星架22,其中部分动力通过所述齿圈13,进而传给所述动力输出轴14驱动车辆,另一部分动力经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16驱动所述第二电机4发电,电能储存在所述动力电池7内,供所述第一电机3驱动时使用;当所述发动机1动力不能满足需要时,所述第一电机3以电动机方式工作,动力直接输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the
当车辆制动时,所述离合器9松开,所述发动机1不再输出动力,车辆动能经车轮、所述驱动桥5、驱动所述第一电机3发电,电能储存在所述动力电池7,从而实现车辆的制动回馈模式;When the vehicle brakes, the
当车辆所述动力电池7电量充足,不需要所述发动机1工作时,所述发动机1停机,所述离合器9分离,所述制动器26松开,所述第一电机3以电动机方式工作,动力直接输出驱动车辆;当所述第一电机3提供的动力不能满足车辆需要时,所述离合器9分离,所述制动器26制动,所述行星架22不能旋转,所述第二电机4也以电动机方式工作,其动力经过所述第二电机联轴器16、所述第二电机输出轴15、所述第二电机主动齿轮11、所述第二电机从动齿轮25、空心轴、所述太阳轮12、所述行星轮23、所述齿圈13、所述动力输出轴14输出,同来自所述第一电机3的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the
当车辆所述动力电池7电量不足,需要车辆驻车发电时,车辆制动,所述离合器9接合,所述制动器26松开,所述发动机1动力经所述离合器9,所述发动机输出轴10、所述行星架22传给所述行星轮23,再经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16传至所述第二电机4,驱动所述第二电机4发电,电能储存在所述动力电池7内,从而实现车辆的原地发电模式;When the
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池7充电,以节省所述发动机1燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the
实施方式4:Implementation mode 4:
如图6所示,作为实现本实用新型一种车辆用混合动力总成系统基本构思的第四种技术方案的实施方式是:包括发动机1、动力耦合装置2、第一电机3、第二电机4、驱动桥5、电机控制器6、动力总成控制器8、动力电池7,其中所述动力耦合装置2包括离合器9、制动器26、发动机输出轴10、第二电机主动齿轮11、太阳轮12、齿圈13、行星架22、行星轮23、动力输出轴14、第二电机输出轴15、第二电机联轴器16、第一电机从动齿轮17、第一电机主动齿轮19、第一电机联轴器20、第一电机输出轴21、中心轴24、第二电机从动齿轮25;As shown in Figure 6, as the implementation of the fourth technical solution to realize the basic idea of a vehicle hybrid powertrain system of the present utility model, it includes an engine 1, a power coupling device 2, a
所述动力总成控制器8对所述发动机1、所述动力电池7、所述动力耦合装置2的控制器和所述电机控制器6进行控制,所述电机控制器6控制所述第一电机3和所述第二电机4的工作;所述动力耦合装置2实现所述发动机1动力和所述第一电机3动力和所述第二电机4动力的耦合;所述发动机输出轴10一端连接所述离合器9,另一端连接所述行星架22,所述发动机输出轴10上还连接一个所述制动器26;所述动力输出轴14一端通过轴承支撑在壳体上,另一端与所述齿圈13相连;The powertrain controller 8 controls the engine 1, the
所述第一电机3通过所述第一电机3连轴器联接到所述第一电机输出轴21上;所述第二电机4通过所述第二电机4连轴器联接到所述第二电机输出轴15上;所述第一电机主动齿轮19在所述第一电机输出轴21上,所述第一电机从动齿轮17在所述动力输出轴14上,所述第一电机从动齿轮17与所述第一电机主动齿轮19常啮合;所述第二电机主动齿轮11在所述第二电机输出轴15上,所述第二电机从动齿轮25在所述中心轴24上,所述第二电机从动齿轮25与所述第二电机主动齿轮11常啮合;所述中心轴24为空心轴,空套在所述发动机输出轴10上,并与所述太阳轮12、所述第二电机从动齿轮25连接;所述第一电机3和所述第二电机4既可以用作电动机,也可以用作发电机;所述离合器9用于控制所述发动机1动力的输出和中断,所述制动器26用于所述发动机输出轴10和所述行星架22制动;所述第一电机3和所述第二电机4布置在所述动力耦合装置2同侧或异侧;所述动力输出轴14跟所述驱动桥5之间通过齿轮副或者链条传递动力,总成动力通过所述动力输出轴14径向输出到所述驱动桥5;The
当车辆正常行驶,所述动力电池7电量充足时,所述离合器9接合,所述制动器26松开,所述发动机1动力经过所述离合器9、所述发动机输出轴10到达所述行星架22,其中部分动力通过所述齿圈13,进而传给所述动力输出轴14径向输出驱动车辆,另一部分动力经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16驱动所述第二电机4发电,电能储存在所述动力电池7内,供所述第一电机3驱动时使用;当所述发动机1动力不能满足需要时,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the
当车辆制动时,所述离合器9松开,所述发动机1不再输出动力,车辆动能经车轮、所述驱动桥5、所述动力输出轴14、所述第一电机从动齿轮17、所述第一电机主动齿轮19、所述第一电机输出轴21、所述第一电机联轴器20驱动所述第一电机3发电,电能储存在所述动力电池7,从而实现车辆的制动回馈模式;When the vehicle brakes, the
当车辆所述动力电池7电量充足,不需要所述发动机1工作时,所述发动机1停机,所述离合器9分离,所述制动器26松开,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出驱动车辆;当所述第一电机3提供的动力不能满足车辆需要时,所述离合器9分离,所述制动器26制动,所述行星架22不能旋转,所述第二电机4也以电动机方式工作,其动力经过所述第二电机联轴器16、所述第二电机输出轴15、所述第二电机主动齿轮11、所述第二电机从动齿轮25、空心轴、所述太阳轮12、所述行星轮23、所述齿圈13、所述动力输出轴14输出,同来自所述第一电机3的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the
当车辆所述动力电池7电量不足,需要车辆驻车发电时,车辆制动,所述离合器9接合,所述制动器26松开,所述发动机1动力经所述离合器9,所述发动机输出轴10、所述行星架22传给所述行星轮23,再经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16传至所述第二电机4,驱动所述第二电机4发电,电能储存在所述动力电池7内,从而实现车辆的原地发电模式;When the
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池7充电,以节省所述发动机1燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the
实施方式5:Implementation mode 5:
如图7所示,作为实现本实用新型一种车辆用混合动力总成系统基本构思的第五种技术方案的实施方式是:一种车辆用混合动力总成系统,包括发动机1、动力耦合装置2、第一电机3、第二电机4、驱动桥5、电机控制器6、动力总成控制器8、动力电池7,其中所述动力耦合装置2包括离合器9、制动器26、发动机输出轴10、第一电机主动齿轮19、第一电机从动齿轮17、太阳轮12、齿圈13、行星架22、行星轮23、动力输出轴14、中心轴24;As shown in Figure 7, the embodiment of the fifth technical solution to realize the basic idea of a hybrid powertrain system for a vehicle of the present invention is: a hybrid powertrain system for a vehicle, including an engine 1, a power coupling device 2. The
所述动力总成控制器8对所述发动机1、所述动力电池7、所述动力耦合装置2的控制器和所述电机控制器6进行控制,所述电机控制器6控制所述第一电机3和所述第二电机4的工作;所述动力耦合装置2实现所述发动机1动力和所述第一电机3动力和所述第二电机4动力的耦合;所述发动机输出轴10一端连接所述离合器9,另一端连接所述行星架22,所述发动机输出轴10上还连接一个所述制动器26;所述动力输出轴14一端通过轴承支撑在壳体上,另一端与所述齿圈13相连;The powertrain controller 8 controls the engine 1, the
所述第一电机3通过所述第一电机3连轴器联接到所述第一电机输出轴21上,所述第一电机主动齿轮19在所述第一电机输出轴21上,所述第一电机从动齿轮17在所述动力输出轴14上,所述第一电机从动齿轮17与所述第一电机主动齿轮19常啮合;所述第二电机4的转子与所述太阳轮12连接;所述第一电机3布置在所述动力耦合装置2壳体外,所述第二电机4布置在所述动力耦合装置2壳体内,这两个电机既可以用作电动机,也可以用作发电机;所述离合器9用于控制所述发动机1动力的输出和中断,所述制动器26用于所述发动机输出轴10和所述行星架22制动;所述第一电机3和所述发动机1可以布置在所述动力耦合装置2同侧或异侧;所述动力输出轴14跟所述驱动桥5之间通过齿轮副或者链条传递动力,总成动力通过所述动力输出轴14径向输出到所述驱动桥5;The
当车辆正常行驶,所述动力电池7电量充足时,所述离合器9接合,所述制动器26松开,所述发动机1动力经过所述离合器9、所述发动机输出轴10到达所述行星架22,其中部分动力通过所述齿圈13,进而传给所述动力输出轴14驱动车辆,另一部分动力经所述太阳轮12驱动所述第二电机4发电,电能储存在所述动力电池7内,供所述第一电机3驱动时使用;当所述发动机1动力不能满足需要时,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the
当车辆制动时,所述离合器9松开,所述发动机1不再输出动力,车辆动能经车轮、所述驱动桥5、所述动力输出轴14、所述第一电机从动齿轮17、所述第一电机主动齿轮19、所述第一电机输出轴21、所述第一电机联轴器20驱动所述第一电机3发电,电能储存在所述动力电池7,从而实现车辆的制动回馈模式;When the vehicle brakes, the
当车辆所述动力电池7电量充足,不需要所述发动机1工作时,所述发动机1停机,所述离合器9分离,所述制动器26松开,所述第一电机3以电动机方式工作,其动力经过所述第一电机联轴器20、所述第一电机输出轴21、所述第一电机主动齿轮19、所述第一电机从动齿轮17、所述动力输出轴14输出驱动车辆;当所述第一电机3提供的动力不能满足车辆需要时,所述离合器9分离,所述制动器26制动,所述行星架22不能旋转,所述第二电机4也以电动机方式工作,动力经过所述太阳轮12、所述行星轮23、所述齿圈13、所述动力输出轴14输出,同来自所述第一电机3的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the
当车辆所述动力电池7电量不足,需要车辆驻车发电时,车辆制动,所述离合器9接合,所述制动器26松开,所述发动机1动力经所述离合器9,所述发动机输出轴10、所述行星架22传给所述行星轮23,再经所述太阳轮12驱动所述第二电机4发电,电能储存在所述动力电池7内,从而实现车辆的原地发电模式;车辆晚间停驶时,利用电网电能直接给车辆所述动力电池7充电,以节省所述发动机1燃料消耗,从而实现车辆的电网充电模式。When the
实施方式6:Implementation mode 6:
如图8所示,作为实现本实用新型一种车辆用混合动力总成系统基本构思的第六种技术方案的实施方式是:包括发动机1、动力耦合装置2、第一电机3、第二电机4、驱动桥5、电机控制器6、动力总成控制器8、动力电池7,其中所述动力耦合装置2包括离合器9、制动器26、发动机输出轴10、第二电机主动齿轮11、太阳轮12、齿圈13、行星架22、行星轮23、动力输出轴14、第二电机输出轴15、第二电机联轴器16、传动轴联轴器18、中心轴24、第二电机从动齿轮25;As shown in Fig. 8, as the embodiment of the sixth technical solution to realize the basic idea of a vehicle hybrid powertrain system of the present utility model, it includes an engine 1, a power coupling device 2, a
所述动力总成控制器8对所述发动机1、所述动力电池7、所述动力耦合装置2的控制器和所述电机控制器6进行控制,所述电机控制器6控制所述第一电机3和所述第二电机4的工作;所述动力耦合装置2实现所述发动机1动力和所述第一电机3动力和所述第二电机4动力的耦合;所述发动机输出轴10一端连接所述离合器9,另一端连接所述行星架22,所述发动机输出轴10上还连接一个所述制动器26;所述动力输出轴14一端通过所述传动轴联轴器18同所述第一电机3连接,另一端与所述齿圈13相连;所述第二电机4通过所述第二电机4连轴器联接到所述第二电机输出轴15上;所述第二电机主动齿轮11在所述第二电机输出轴15上,所述第二电机从动齿轮25在所述中心轴24上,所述第二电机从动齿轮25与所述第二电机主动齿轮11常啮合;所述中心轴24为空心轴,空套在所述发动机输出轴10上,并与所述太阳轮12、所述第二电机从动齿轮25连接;所述第一电机3和所述第二电机4既可以用作电动机,也可以用作发电机;所述离合器9用于控制所述发动机1动力的输出和中断,所述制动器26用于所述发动机输出轴10和所述行星架22制动;所述第二电机4同所述发动机1可以布置在所述动力耦合装置2同侧或异侧;所述动力输出轴14跟所述驱动桥5之间通过齿轮副或者链条传递动力,总成动力通过所述动力输出轴14径向输出到所述驱动桥5;The powertrain controller 8 controls the engine 1, the power battery 7, the controller of the power coupling device 2 and the motor controller 6, and the motor controller 6 controls the first The work of the motor 3 and the second motor 4; the power coupling device 2 realizes the coupling of the power of the engine 1 and the power of the first motor 3 and the power of the second motor 4; one end of the output shaft 10 of the engine Connect the clutch 9, the other end is connected to the planet carrier 22, and a brake 26 is also connected to the engine output shaft 10; A motor 3 is connected, and the other end is connected with the ring gear 13; the second motor 4 is connected to the second motor output shaft 15 through the second motor 4 coupling; the second motor driving gear 11 On the second motor output shaft 15, the second motor driven gear 25 is on the central shaft 24, and the second motor driven gear 25 is in constant mesh with the second motor driving gear 11; The central shaft 24 is a hollow shaft, which is sleeved on the engine output shaft 10 and connected with the sun gear 12 and the second motor driven gear 25; the first motor 3 and the second motor The motor 4 can be used as a motor or as a generator; the clutch 9 is used to control the output and interruption of the power of the engine 1, and the brake 26 is used for the engine output shaft 10 and the planet carrier 22 braking; the second motor 4 and the engine 1 can be arranged on the same side or on the opposite side of the power coupling device 2; power is transmitted between the power output shaft 14 and the drive axle 5 through a gear pair or a chain , the assembly power is radially output to the drive axle 5 through the power output shaft 14;
当车辆正常行驶,所述动力电池7电量充足时,所述离合器9接合,所述制动器26松开,所述发动机1动力经过所述离合器9、所述发动机输出轴10到达所述行星架22,其中部分动力通过所述齿圈13,进而传给所述动力输出轴14驱动车辆,另一部分动力经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16驱动所述第二电机4发电,电能储存在所述动力电池7内,供所述第一电机3驱动时使用;当所述发动机1动力不能满足需要时,所述第一电机3以电动机方式工作,动力通过所述动力输出轴14输出辅助驱动车辆,从而实现车辆的混合动力模式;When the vehicle is running normally and the
当车辆制动时,所述离合器9松开,所述发动机1不再输出动力,车辆动能经车轮、所述驱动桥5、驱动所述第一电机3发电,电能储存在所述动力电池7,从而实现车辆的制动回馈模式;When the vehicle brakes, the
当车辆所述动力电池7电量充足,不需要所述发动机1工作时,所述发动机1停机,所述离合器9分离,所述制动器26松开,所述第一电机3以电动机方式工作,动力直接输出驱动车辆;当所述第一电机3提供的动力不能满足车辆需要时,所述离合器9分离,所述制动器26制动,所述行星架22不能旋转,所述第二电机4也以电动机方式工作,其动力经过所述第二电机联轴器16、所述第二电机输出轴15、所述第二电机主动齿轮11、所述第二电机从动齿轮25、空心轴、所述太阳轮12、所述行星轮23、所述齿圈13、所述动力输出轴14输出,同来自所述第一电机3的动力耦合一起驱动车辆,从而实现车辆的纯电动模式;When the
当车辆所述动力电池7电量不足,需要车辆驻车发电时,车辆制动,所述离合器9接合,所述制动器26松开,所述发动机1动力经所述离合器9,所述发动机输出轴10、所述行星架22传给所述行星轮23,再经所述太阳轮12、所述中心轴24、所述第二电机从动齿轮25、所述第二电机主动齿轮11、所述第二电机输出轴15、所述第二电机联轴器16传至所述第二电机4,驱动所述第二电机4发电,电能储存在所述动力电池7内,从而实现车辆的原地发电模式;When the
车辆晚间停驶时,利用电网电能直接给车辆所述动力电池7充电,以节省所述发动机1燃料消耗,从而实现车辆的电网充电模式。When the vehicle is stopped at night, the
以上示意性地对本实用新型的内容及工作原理进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之例,实际的结构并不局限于此。所以,如果本领域的技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,采用其它形式,设计出的与本实用新型类似的结构及实施例,也属于本实用新型的保护范围。The content and working principle of the present utility model have been described schematically above, and the description is not restrictive. What is shown in the accompanying drawings is only an example of the implementation of the present utility model, and the actual structure is not limited thereto. Therefore, if those skilled in the art are inspired by it, without departing from the purpose of the utility model, adopt other forms to design structures and embodiments similar to the utility model, which also belong to the protection scope of the utility model .
Claims (6)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104712717A (en) * | 2013-12-17 | 2015-06-17 | 现代自动车株式会社 | Transmission system of hybrid electric vehicle |
| WO2016026241A1 (en) * | 2014-08-20 | 2016-02-25 | 吴速 | Double-power synthesizer |
| CN104108309B (en) * | 2013-04-16 | 2016-09-14 | 张红财 | A kind of vehicle hybrid drive train |
| CN108253112A (en) * | 2016-12-27 | 2018-07-06 | 比亚迪股份有限公司 | Drive shaft locking system and power-driven system and vehicle |
-
2013
- 2013-04-16 CN CN2013201898802U patent/CN203237027U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104108309B (en) * | 2013-04-16 | 2016-09-14 | 张红财 | A kind of vehicle hybrid drive train |
| CN104712717A (en) * | 2013-12-17 | 2015-06-17 | 现代自动车株式会社 | Transmission system of hybrid electric vehicle |
| WO2016026241A1 (en) * | 2014-08-20 | 2016-02-25 | 吴速 | Double-power synthesizer |
| CN108253112A (en) * | 2016-12-27 | 2018-07-06 | 比亚迪股份有限公司 | Drive shaft locking system and power-driven system and vehicle |
| CN108253112B (en) * | 2016-12-27 | 2020-02-07 | 比亚迪股份有限公司 | Drive shaft locking device, power drive system and vehicle |
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