CN203221470U - Electric tool - Google Patents
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- CN203221470U CN203221470U CN 201220644602 CN201220644602U CN203221470U CN 203221470 U CN203221470 U CN 203221470U CN 201220644602 CN201220644602 CN 201220644602 CN 201220644602 U CN201220644602 U CN 201220644602U CN 203221470 U CN203221470 U CN 203221470U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种动力工具,特别是关于一种具备吹吸尘功能的电动工具。 The utility model relates to a power tool, in particular to an electric tool with the function of blowing dust.
背景技术 Background technique
目前一般的电动工具上都没有自吸尘功能,操作者在使用这些电动工具工作特别是对木材等工件进行加工时,由于加工过程中会产生大量粉尘,因此不得不佩戴口罩,同时加工所产生的粉尘也会给环境带来危害。为减少加工过程粉尘的危害,一些电动工具需要连接外部专用吸尘在设备,并且将专用吸尘设备连接到电动工具自带的适配器上来实现吸尘效果,然而专用吸尘设备价格昂贵、体积较大、并且工作时噪音较大,同时还需要设置能够将电动工具和专用吸尘设备连接起来的适配器,这样导致电动工具的成本较高。 At present, there is no self-cleaning function on the general power tools. When the operator uses these power tools to work, especially when processing workpieces such as wood, a large amount of dust will be generated during the processing, so he has to wear a mask. Dust is also harmful to the environment. In order to reduce the hazards of dust in the processing process, some electric tools need to be connected to external special vacuum equipment, and the special vacuum equipment is connected to the adapter that comes with the power tool to achieve the dust collection effect. However, the special vacuum equipment is expensive and relatively small. It is large, and the noise is louder when working, and an adapter capable of connecting the electric tool with a special vacuuming device needs to be provided, which leads to a higher cost of the electric tool.
现有电动工具一般通过安装在电机轴上起冷却电机作用的风扇来实现吹尘,由于电动工具在启动状态无法使风扇停转,所以当要进行吸尘时,电机风扇的气流会严重影响到吸尘的效率,即使设计了阻挡电机风扇气流吹出的吹风开关,也不能完全阻挡住,而所述的吹风开关也同时增加了电动工具的复杂程度和生产成本。 Existing electric tools generally use a fan installed on the motor shaft to cool the motor to achieve dust blowing. Since the electric tool cannot stop the fan when it is started, the airflow of the motor fan will seriously affect the The efficiency of dust collection cannot be completely blocked even if a blower switch is designed to block the air flow of the motor fan, and the blower switch also increases the complexity and production cost of the electric tool at the same time.
同样的由于电动工具开动时无法使风扇停转,热风会吹到操作者,或者扬起灰尘和木屑,使操作环境变差并影响可视性。 Also, since the fan cannot be stopped when the power tool is turned on, the hot air will blow to the operator, or raise dust and wood chips, making the operating environment worse and affecting visibility.
另外,在现有技术方案中,只有电动工具启动后才能实现吹尘,并且机器工作时风扇也一直在工作,这样会导致能量的损失,而且气流与机壳相互作用也会产生噪音。 In addition, in the existing technical solutions, dust blowing can only be realized after the electric tool is started, and the fan is always working when the machine is working, which will lead to energy loss, and the interaction between the airflow and the casing will also generate noise.
发明内容 Contents of the invention
为解决上述问题,有必要提供一种采用具备吹吸尘功能、节能环保且成本较低的电动工具。 In order to solve the above problems, it is necessary to provide an electric tool with the function of blowing dust, which is energy-saving, environment-friendly and low in cost.
一种电动工具,包括壳体、动力部件、传动机构、执行机构及吹吸尘部件,所述动力部件包括设置在壳体内部的电机,所述的电机的动力输出轴与传动机构的动力输入轴相连,所述传动机构的动力输出端连接执行机构,所述的吹吸尘部件包括腔体、设置在腔体中的风扇、电源、控制组件及集尘件,所述腔体设置在壳体内并相对壳体内部密封,腔体内形成有一个通风腔,在腔体的两端分别形成有与通风腔相通的第一通风口及第二通风口,所述的第一通风口位于壳体上靠近执行机构处,第二通风口上套装有集尘件;所述的控制组件能够控制所述风扇以第一方向或相反的第二方向旋转,控制组件连接着风扇和电源,所述的电源用于给风扇提供动力。 An electric tool, comprising a casing, a power component, a transmission mechanism, an actuator and a dust-blowing component, the power component includes a motor arranged inside the casing, the power output shaft of the motor and the power input of the transmission mechanism The shafts are connected, and the power output end of the transmission mechanism is connected to the actuator. The dust blowing and dust-absorbing components include a cavity, a fan installed in the cavity, a power supply, a control component and a dust collection piece. The cavity is set in the shell The body is sealed relative to the inside of the housing. A ventilation cavity is formed in the cavity, and a first ventilation opening and a second ventilation opening communicating with the ventilation cavity are respectively formed at both ends of the cavity. The first ventilation opening is located in the housing Close to the actuator, the second vent is covered with a dust collector; the control assembly can control the fan to rotate in the first direction or the opposite second direction, the control assembly is connected to the fan and the power supply, and the power supply Used to power the fan.
作为上述方案的改进,所述的第一通风口为楔形结构,第一通风口上靠近执行机构处的第一端的宽度小于其与通风腔相连的第二端的宽度。 As an improvement to the above solution, the first vent is a wedge-shaped structure, and the width of the first end of the first vent close to the actuator is smaller than the width of the second end connected to the vent cavity.
作为上述方案的进一步改进,所述的第一通风口与第二通风口均为楔形结构,第一通风口上靠近执行机构处的第一端的宽度小于其与通风腔相连的第二端的宽度;第二通风口上靠近集尘袋的第一端的宽度小于其与通风腔相连的第二端的宽度。 As a further improvement of the above solution, the first ventilation opening and the second ventilation opening are wedge-shaped structures, and the width of the first end of the first ventilation opening close to the actuator is smaller than the width of the second end connected to the ventilation cavity; The width of the first end of the second air opening close to the dust collecting bag is smaller than the width of the second end connected with the air cavity.
优选的,所述的控制组件包括拨档开关和风扇换向机构,所述的拨档开关包括使风扇转动的启动档和使风扇停止转动的停止档,所述风扇换向机构用于调整风扇的风向。 Preferably, the control assembly includes a toggle switch and a fan reversing mechanism, the toggle switch includes a start gear for turning the fan and a stop gear for stopping the fan, and the fan reversing mechanism is used to adjust the wind direction.
优选的,所述的风扇换向机构包括设置在风扇上并可使其整体转动的枢轴,壳体上设置有安装枢轴的枢转通道,所述的枢轴与壳体之间设置有一个弹性复位锁紧机构。 Preferably, the fan reversing mechanism includes a pivot that is arranged on the fan and can make it rotate as a whole, a pivot channel for installing the pivot is provided on the casing, and a An elastic reset locking mechanism.
优选的,所述枢轴的一端连接有可转动枢轴的拨盘,壳体上对应设置有供拨盘转动的圆形凹槽,所述凹槽与枢转通道相通,所述弹性复位锁紧机构设置在所述拨盘与凹槽之间。 Preferably, one end of the pivot is connected with a rotatable pivot dial, and the housing is correspondingly provided with a circular groove for the dial to rotate, the groove communicates with the pivot channel, and the elastic reset lock The tightening mechanism is arranged between the dial and the groove.
优选的,所述的弹性复位锁紧机构包括以枢轴为中心对称设置在凹槽上的两凹部,所述拨盘上的一侧设置有与凹部对应的收容孔,所述的弹性复位锁紧机构还包括设置在收容孔中的压缩弹簧和与所述凹部相卡合的凸帽,所述压缩弹簧一端抵持在收容孔的顶部,另一端套装在凸帽中将凸帽抵压在凹部中。 Preferably, the elastic reset locking mechanism includes two recesses arranged symmetrically on the groove with the pivot as the center, and a receiving hole corresponding to the recesses is provided on one side of the dial, and the elastic reset lock The tightening mechanism also includes a compression spring arranged in the receiving hole and a convex cap engaged with the recess, one end of the compression spring is held against the top of the receiving hole, and the other end is sleeved in the convex cap to press the convex cap against the top of the receiving hole. in the recess.
优选的,所述的控制组件包括微动开关,微动开关两端分别连接在电源和风扇上,所述的微动开关包括使风扇以所述第一方向旋转的吸尘档 ,使风扇以所述第二方向旋转的吹尘档和使风扇停止转动的停止档;所述微动开关能够控制风扇扇叶的正反转;所述的风扇为交流风扇,所述的电源为交流电源。 Preferably, the control assembly includes a micro switch, and the two ends of the micro switch are respectively connected to the power supply and the fan, and the micro switch includes a dust suction gear that makes the fan rotate in the first direction, so that the fan can rotate in the first direction. The dust blowing gear rotates in the second direction and the stop gear stops the fan; the micro switch can control the forward and reverse rotation of the fan blades; the fan is an AC fan, and the power supply is an AC power supply.
优选的,所述的风扇包括两个背对背设置的第一风扇与第二风扇,所述的第一风扇和第二风扇均为直流轴流风扇,所述第一风扇的转动方向为所述的第一方向,第二风扇的转动方向为所述的第二方向,当微动开关处于吸尘档 时,所述的第一风扇转动,第二风扇停止转动;当微动开关处于吹尘档 时,所述的第一风扇停止转动,第二风扇转动;当微动开关处于停止档 时,所述的第一风扇与第二风扇均停止转动。 Preferably, the fan includes two first fans and a second fan arranged back to back, both of the first fan and the second fan are DC axial flow fans, and the rotation direction of the first fan is the The first direction, the rotation direction of the second fan is the second direction, when the micro switch is in the dust suction gear, the first fan rotates, and the second fan stops rotating; when the micro switch is in the dust blowing gear , the first fan stops rotating, and the second fan rotates; when the micro switch is in the stop position, both the first fan and the second fan stop rotating.
本实用新型电动工具通过在其内部设置一相对于其内部密封的腔体,在腔体中设置由电源带动的风扇,所述的风扇在控制组件的带动下能够实现正反转,通过改变风向来达到吹尘和吸尘效果,结构简单而紧凑,而且很好的避免了电动机散热风扇所产生的气流对于吹尘和吸尘效果的影响,并且由于是电源带动,当不需要吹尘和吸尘时可以将电源断开,从而能够尽量的节约能源,本实用新型电动工具在工作中能够将大量的粉尘、悬浮颗粒收集起来,从而减少对于操作者的伤害和对环境的污染。 The electric tool of the utility model sets a cavity sealed relative to the inside of the utility model, and a fan driven by a power supply is set in the cavity. The fan can realize positive and negative rotation under the drive of the control component. To achieve the effect of dust blowing and vacuuming, the structure is simple and compact, and it well avoids the influence of the airflow generated by the motor cooling fan on the effect of dust blowing and vacuuming. When there is dust, the power supply can be disconnected, so as to save energy as much as possible. The electric tool of the utility model can collect a large amount of dust and suspended particles during work, thereby reducing the damage to the operator and the pollution to the environment.
附图说明 Description of drawings
下面结合附图和实例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and example the utility model is described further.
图1是本实用新型电动工具在第一实施例中的结构示意图; Fig. 1 is a schematic structural view of the electric tool of the present invention in the first embodiment;
图2是图1所示电动工具的风扇换向机构的结构示意图; Fig. 2 is a schematic structural view of the fan reversing mechanism of the electric tool shown in Fig. 1;
图3是图2中A处的放大示意图; Fig. 3 is the enlarged schematic diagram of place A in Fig. 2;
图4是本实用新型电动工具在第二实施例中的结构示意图; Fig. 4 is a schematic structural view of the electric tool of the present invention in the second embodiment;
图5是本实用新型电动工具在第三实施例中吹尘时的结构示意图; Fig. 5 is a structural schematic view of the power tool of the present utility model when blowing dust in the third embodiment;
图6是本实用新型电动工具在第三实施例中吸尘时的结构示意图。 Fig. 6 is a schematic structural view of the power tool of the present utility model when it is vacuuming in the third embodiment.
具体实施方式 Detailed ways
请参考图1,作为本实用新型第一实施例中的电动工具10,包括壳体11、动力部件12、传动机构13、执行机构14及吹吸尘部件15。在本实施例中,以曲线锯为例对电动工具10进行详细说明。
Please refer to FIG. 1 , as an
动力部件12用于将动力传递给传动机构13,其包括设置在壳体11内部的电机120及给电机120提供动力源的电源(图未示)。
The
传动机构13用于将动力部件12提供的动力传递给执行机构14,其包括传动组件130及滑杆组件131,电机120的动力输出轴1201与传动组件130的动力输入轴1301相连,滑杆组件131一端连接在传动组件130的动力输出端,另一端与执行机构14相连。在本实施例中,传动组件130采用直齿轮传动。
The
在第一实施例中,执行机构14可为锯条。可以理解,执行机构14也可以为钻头、锯片或磨盘等通用电动工具的执行机构中的一种。可以理解,在其他电动工具中,传动组件130可能是蜗轮蜗杆结构,锥齿轮结构或其他能够将电机的动能传递到执行机构14上使其运动的机构。另外,在不需要执行上下往复运动时,也可以不需要滑杆组件131,而直接将传动组件130的输出端与执行机构14相连,因此,只要是能实现执行机构14的基本运动需求的传动机构13的结构都应属于本实用新型保护范围。
In a first embodiment, the
吹吸尘部件15包括腔体151、设置在腔体151中的风扇152、电源153、控制组件154及集尘件155。腔体151设置在壳体11中并相对壳体11内部密封,腔体151内形成有一个通风腔1510,在腔体151的两端分别形成有与通风腔1510相通的第一通风口1511及第二通风口1512,第一通风口1511位于壳体11上靠近执行机构14处,第二通风口1512上套装有集尘件155。控制组件154用于控制风扇152以第一方向或相反的第二方向旋转,当风扇152以第一方向旋转时,能够引导外界气流通过第一通风口1511进入到通风腔1510并通过集尘件155实现吸尘功能,当风扇152以第二方向旋转时,可将集尘件155取掉或者集尘件155由能使空气通过悬浮颗粒无法通过的材料制成,这样使得气流能够通过第一通风口1511排出实现吹尘功能,电源153用于独立给风扇152提供动力。
The dust blowing and suctioning
在风扇152的风量一定的情况下,为了保证更好的吹吸尘效果,第一通风口1511为楔形结构,第一通风口1511上靠近执行机构14处的第一端的宽度小于其与通风腔1510相连的第二端的宽度,这样从通风腔1510到第一通风口1511风速逐渐变大,这样在执行机构14处形成一个较大的吸力或吹力,从而实现更好的吹吸尘效果。为了减小集尘件155的尺寸大小,第二通风口1512设置为楔形结构,第二通风口1512上靠近集尘袋155的第一端的宽度小于其与通风腔相连的第二端的宽度。
When the air volume of the
请同时参考图2及图3,控制组件154包括拨档开关1540和风扇换向机构1541,拨档开关1540包括使风扇152转动的启动档(on档)和使风扇152停止转动的停止档 。
Please refer to FIG. 2 and FIG. 3 at the same time, the
风扇换向机构1541包括设置在风扇152上并可使其整体转动的枢轴1542,壳体11上设置有用于安装枢轴1542的枢转通道111,枢轴1542与壳体11之间设置有一个弹性复位锁紧机构1543。
The
枢轴1542的一端连接有可转动枢轴1542的拨盘1544,壳体11上对应设置有供拨盘1544转动的圆形凹槽112,凹槽112与枢转通道111相通,弹性复位锁紧机构1543设置在所述拨盘1544与凹槽112之间。
One end of the
弹性复位锁紧机构1543包括以枢轴1542为中心对称设置在凹槽112底壁上的两凹部1545,拨盘1544上的一侧设置有与凹部1545对应的收容孔1546,弹性复位锁紧机构1543还包括设置在收容孔1546中的压缩弹簧1547和与凹部1545相卡合的凸帽1548,压缩弹簧1547一端压紧在收容孔1546的顶部,另一端套装在凸帽1548中将凸帽1548紧压在凹部1545中。
The elastic
可以理解,也可以将凹部1545设置在所述的拨盘1544上,在凹槽112底壁上加工与凹部1545相对应的收容孔1546,通过凸帽1548与设置在拨盘1544上的凹部1545相互配合,并通过压缩压缩弹簧1547压紧来实现将风扇152紧固在壳体11上。另外,只要是能使所述的拨盘1544与凹槽112在工作时相互锁紧,当风扇152需要转向时,拨盘1544能相对凹槽112旋转的复位锁紧机构都应属于本实用新型保护范围。
It can be understood that the
请再次参考图1,风扇152以第二方向旋转,将风吹向执行机构14处附近,便实现了吹尘;当转动拨盘1544使风扇152旋转180°,风扇152的风向改变到相反的第一方向,在第一通风口1511处形成负压,木屑在负压作用下进入通风腔1510,穿过风扇152进入集尘件155,机器实现了吸尘,并且风扇152在压缩弹簧1547和凸冒1548作用下保持在该位置。机器工作时如果既不希望吹尘也不希望吸尘,则可以将拨挡开关1540关置于停止位置,这对于对能源敏感的带电池包的直流器具,可以节省电量,延长工作时间。
Please refer to Fig. 1 again, the
请参考图4,本实用新型第二实施例中的电动工具20与第一实施例中的电动工具10类似,也包括壳体21、动力部件22、传动机构23、执行机构24及吹吸尘部件25,吹吸尘部件25包括腔体251、设置在腔体251中的风扇252、电源253、控制组件254及集尘件255,其主要区别在于控制组件254及风扇252。
Please refer to Fig. 4, the
控制组件254包括微动开关2540,微动开关2540两端分别连接在电源253和风扇252上,风扇252为交流轴流风扇,电源253为交流电源,微动开关2540包括使风扇252以所述第一方向旋转的吸尘档,使风扇252以所述第二方向旋转的吹尘档和使风扇252停止转动的停止档。当微动开关2540拨到吹尘档时,如图3,风扇252以第二方向旋转,将风向吹向执行机构24处附近,实现了吹尘;当微动开关2540拨到吸尘档 时,此时使得风扇252内自带电机的输出轴反转同时带动风扇252的叶片以第一方向旋转,在第一通风口2511处形成负压,木屑在负压作用下进入通风腔2510,穿过风扇252进入集尘件255,机器实现了吸尘;机器工作时如果既不希望吹尘也不希望吸尘,则可以将微动开关2540置于停止位置,从而起到节约电能的作用。
The
第二实施例中的风扇252不一定要使用交流风扇,只要能通过微动开关2540的设置实现自身正反转的风扇都应属于本实用新型保护范围。
The
请参考图5及图6,作为本实用新型第三实施例中的电动工具30与第二实施例中的电动工具20一样,也包括壳体31、动力部件32、传动机构33、执行机构34及吹吸尘部件35,吹吸尘部件35也包括腔体351、设置在腔体351中的风扇352、电源353、控制组件354及集尘件355,其主要区别在于控制组件354及风扇352。
Please refer to FIG. 5 and FIG. 6, as the
控制组件354包括微动开关3540,微动开关3540两端分别连接在电源353和风扇352上。风扇352为由两个同一型号的第一风扇3520与第二风扇3521背对背设置,第一风扇3520的转动方向为所述的第一方向,第二风扇3521的转动方向为所述的第二方向,当微动开关3540处于吸尘档 时,所述的第一风扇3520转动,第二风扇3521停止转动;当微动开关3540处于吹尘档 时,第一风扇3520停止转动,第二风扇3521转动;当微动开关处于停止档 时,第一风扇3520与第二风扇3521均停止转动。由于目前的制造工艺能做出较小尺寸的直流轴流风扇,优选的,第一风扇3520和第二风扇3521均为直流轴流风扇以适应在电动工具内的安装使用,节约空间。
The
可以理解,第一风扇3520与第二风扇3521也可以分别为相同的若干同一型号的风扇组成的风扇组。
It can be understood that the
本实用新型通过在电动工具内部设置一相对于电动工具内部密封的腔体,在腔体中设置由电源带动的风扇,所述的风扇在控制组件的带动下能够实现正反转,通过改变风向来达到吹尘和吸尘效果,结构简单而紧凑,而且很好的避免了电动机散热风扇所产生的气流对于吹尘和吸尘效果的影响,并且由于是电源7带动,当不需要吹尘和吸尘时可以将本实用新型断开,从而能够尽量的节约能源,通过在电动工具上安装本实用新型在工作中能够将大量的粉尘收集起来,从而减少对于操作者的伤害和对环境的污染。 In the utility model, a cavity sealed relative to the inside of the electric tool is arranged inside the electric tool, and a fan driven by a power supply is arranged in the cavity. To achieve the effect of dust blowing and vacuuming, the structure is simple and compact, and it well avoids the influence of the airflow generated by the motor cooling fan on the effect of dust blowing and vacuuming, and because it is driven by the power supply 7, when there is no need for dust blowing and The utility model can be disconnected when vacuuming, so as to save energy as much as possible. By installing the utility model on the electric tool, a large amount of dust can be collected during work, thereby reducing the damage to the operator and the pollution to the environment. .
以上所述,只是本实用新型较佳实施例而已,本实用新型并不局限于上述实施方式,只要其以相同的手段达到本实用新型技术效果,都应属于本实用新型保护范围。 The above is only a preferred embodiment of the utility model, and the utility model is not limited to the above-mentioned embodiment, as long as it achieves the technical effect of the utility model by the same means, it should belong to the protection scope of the utility model.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220644602 CN203221470U (en) | 2012-11-29 | 2012-11-29 | Electric tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220644602 CN203221470U (en) | 2012-11-29 | 2012-11-29 | Electric tool |
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| CN203221470U true CN203221470U (en) | 2013-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220644602 Expired - Lifetime CN203221470U (en) | 2012-11-29 | 2012-11-29 | Electric tool |
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| CN (1) | CN203221470U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103009356A (en) * | 2012-11-29 | 2013-04-03 | 南京德朔实业有限公司 | Electric power tool |
| CN104227140A (en) * | 2014-08-29 | 2014-12-24 | 常州武进长城工具有限公司 | Dust suction file |
| CN105818113A (en) * | 2015-01-22 | 2016-08-03 | 苏州宝时得电动工具有限公司 | Electric tool and electric tool system |
| CN105877606A (en) * | 2015-02-12 | 2016-08-24 | 安德烈·斯蒂尔股份两合公司 | Suction/blowing device |
| US20240227103A1 (en) * | 2016-09-27 | 2024-07-11 | Black & Decker, Inc. | Dust extractor with flat back |
-
2012
- 2012-11-29 CN CN 201220644602 patent/CN203221470U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103009356A (en) * | 2012-11-29 | 2013-04-03 | 南京德朔实业有限公司 | Electric power tool |
| CN103009356B (en) * | 2012-11-29 | 2015-11-25 | 南京德朔实业有限公司 | Electric tool |
| CN104227140A (en) * | 2014-08-29 | 2014-12-24 | 常州武进长城工具有限公司 | Dust suction file |
| CN105818113A (en) * | 2015-01-22 | 2016-08-03 | 苏州宝时得电动工具有限公司 | Electric tool and electric tool system |
| CN105877606A (en) * | 2015-02-12 | 2016-08-24 | 安德烈·斯蒂尔股份两合公司 | Suction/blowing device |
| US20240227103A1 (en) * | 2016-09-27 | 2024-07-11 | Black & Decker, Inc. | Dust extractor with flat back |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131002 Effective date of abandoning: 20151125 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |