CN203229461U - Baking device - Google Patents
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- CN203229461U CN203229461U CN 201320254440 CN201320254440U CN203229461U CN 203229461 U CN203229461 U CN 203229461U CN 201320254440 CN201320254440 CN 201320254440 CN 201320254440 U CN201320254440 U CN 201320254440U CN 203229461 U CN203229461 U CN 203229461U
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Abstract
本实用新型提供了一种烘焙设备,包括:烘焙室,所述烘焙室上开设有用于供玻璃基板进出的开关门;设置于所述烘焙室内的热风循环系统;所述烘焙设备还包括用于对从所述烘焙室的开关门溢流出的热风进行回收的热风回收系统,所述热风回收系统设置于所述烘焙室的开关门处,并与所述烘焙室内的热风循环系统相通,以使得回收的热风进入所述烘焙室内的热风循环系统进行循环。本实用新型所提供的烘焙设备,由于在烘焙室的开关门处设置有一热风回收系统,可以将由开关门溢流出的热风进行回收,并送回至烘焙室的热风循环系统内再次利用,减少热能损耗。
The utility model provides a baking equipment, comprising: a baking chamber, on which a switch door for glass substrates to enter and exit; a hot air circulation system arranged in the baking chamber; the baking equipment also includes a A hot air recovery system that recovers the hot air overflowing from the opening and closing door of the baking chamber. The hot air recovery system is arranged at the opening and closing door of the baking chamber and communicates with the hot air circulation system in the baking chamber, so that The recovered hot air enters the hot air circulation system in the baking chamber for circulation. The baking equipment provided by the utility model, since a hot air recovery system is provided at the opening and closing door of the baking chamber, the hot air overflowing from the opening and closing door can be recovered and sent back to the hot air circulation system of the baking chamber for reuse, reducing heat energy loss.
Description
技术领域technical field
本实用新型涉及液晶制造技术领域,尤其涉及一种液晶面板制造过程中的所使用的烘焙设备。The utility model relates to the technical field of liquid crystal manufacturing, in particular to a baking device used in the manufacturing process of a liquid crystal panel.
背景技术Background technique
薄膜晶体管液晶显示(TFT-LCD,Thin Film Transistor-Liquid CrystalDisplay)的彩膜(CF,Color Filter)成影(Photo)工艺的最后一道工序是烘焙(Oven),用于对形成图案(Pattern)的光刻胶(PR,Photoresist)图形进行最终的烘焙,达到固化稳定的目的。烘焙工序是在一个密闭的环境内采用热风循环对玻璃基板进行烘焙,以挥发光刻胶中的绝大多数溶剂,同时对光刻胶在220℃高温下进行高聚反应,形成稳定的高聚物。The last process of the color film (CF, Color Filter) imaging (Photo) process of thin film transistor liquid crystal display (TFT-LCD, Thin Film Transistor-Liquid Crystal Display) is baking (Oven), which is used to form the pattern (Pattern) The photoresist (PR, Photoresist) pattern is finally baked to achieve the purpose of curing stability. The baking process is to bake the glass substrate with hot air circulation in a closed environment to volatilize most of the solvents in the photoresist, and at the same time perform a high polymerization reaction on the photoresist at a high temperature of 220 ° C to form a stable high polymerization things.
如图1所示,现有技术中用于对玻璃基板进行烘焙的烘焙设备包括一烘焙室10以及烘焙室10内的热风循环系统,所述热风循环系统包括烘焙室10内的热风循环风道(图中未示出)、用于向热风循环风道内送循环空气的循环风机21、用于加热热风循环风道内的循环空气的加热器22、用于过滤进入烘焙室10内的循环空气的过滤器(图中未示出)以及热排气管24等,在烘焙室10的一侧设有一用于供机器人(Robot)送进或取出玻璃基板的自动门11(AutoShutter),在自动门11的外围围设有一机器人防护(Robot Fence)框架40,该机器人防护框架40为非封闭式框架,其底部敞开,侧面框架缝隙没有封闭,其顶部有一风机过滤器机组(FFU,Fan Filter Units,)往下吹常温的风,该机器人防护框架40主要用于在机器人取出玻璃基板50时,防止工作人员由于不小心接触到高温的玻璃基板或机器人而受到伤害以及防止烘焙设备热风和挥发物的外泄扩散。对玻璃基板进行烘焙时,自动门打开,机器人将玻璃基板通过自动门放入烘焙室内;而在烘焙完成后,自动门打开,机器人取出玻璃基板,此时,烘焙室内的热风也会流出,造成热能损耗,热能损耗会造成加热器的工作量加大,耗能较大;并且,热风带走的挥发物会慢慢积累在机器人防护(Robot Fence)框架的区域内,造成此区域内各类微粒(Particle)数量增多,这些微粒会沾染到玻璃基板上产生不良,导致产品良率受到影响。As shown in Figure 1, the baking equipment used for baking glass substrates in the prior art includes a
目前,Color Filter Photo工艺中,Oven工序中加热器耗能大几乎成为通病,而目前对此问题没有比较好的解决方案,并且,对机器人防护(Robot Fence)框架区域的定期清洁,也不能根除由于微粒积累导致玻璃基板不良的发生。At present, in the Color Filter Photo process, the high energy consumption of the heater in the Oven process is almost a common problem, but there is currently no good solution to this problem, and the regular cleaning of the Robot Fence frame area cannot be eradicated Defective glass substrates occur due to particle accumulation.
实用新型内容Utility model content
为了解决上述现有技术中烘焙设备的热能损耗大的问题,本实用新型提供了一种烘焙设备,其结构简单,可以减少热能损耗。In order to solve the above-mentioned problem of large heat energy loss of the baking equipment in the prior art, the utility model provides a baking equipment, which has a simple structure and can reduce heat energy loss.
本实用新型所提供的技术方案如下:The technical scheme provided by the utility model is as follows:
一种烘焙设备,包括:A baking device, comprising:
烘焙室,所述烘焙室上开设有用于供玻璃基板进出的开关门;A baking chamber, which is provided with a switch door for the glass substrate to enter and exit;
设置于所述烘焙室内的热风循环系统;A hot air circulation system arranged in the baking chamber;
所述烘焙设备还包括用于对从所述烘焙室的开关门溢流出的热风进行回收的热风回收系统,所述热风回收系统设置于所述烘焙室的开关门处,并与所述烘焙室内的热风循环系统相通,以使得回收的热风进入所述烘焙室内的热风循环系统进行循环。The baking equipment also includes a hot air recovery system for recovering the hot air overflowing from the opening and closing door of the baking chamber. The hot air recycling system is arranged at the opening and closing door of the baking chamber and is connected to The hot air circulation system is communicated with each other, so that the recovered hot air enters the hot air circulation system in the baking chamber for circulation.
优选的,所述热风回收系统包括:Preferably, the hot air recovery system includes:
一包围于所述烘焙室的开关门外围的封闭式框架,所述封闭式框架包括顶板和用于供输送玻璃基板的输送机构通过的开口,所述顶板上设有与所述烘焙室内的热风循环系统相通的回风口以及用于连通所述回风口与所述热风循环系统的回风风道。A closed frame surrounding the periphery of the opening and closing door of the baking chamber, the closed frame includes a top plate and an opening for the conveying mechanism for conveying glass substrates to pass through, the top plate is provided with hot air in the baking chamber A return air outlet communicating with the circulation system and a return air duct for connecting the return air outlet with the hot air circulation system.
优选的,所述热风回收系统还包括:Preferably, the hot air recovery system also includes:
用于将从所述烘焙室的开关门处流出的热风鼓吹至所述回风口的吹风机构,所述吹风机构设置于所述封闭式框架的底部。A blowing mechanism for blowing the hot air flowing from the opening and closing door of the baking chamber to the return air outlet, and the blowing mechanism is arranged at the bottom of the closed frame.
优选的,所述封闭式框架呈四方体结构,其底部呈矩形,所述吹风机构有四个,四个所述吹风机构分别设置于所述封闭式框架的底部的四个角。Preferably, the closed frame has a quadrilateral structure with a rectangular bottom, and there are four blowing mechanisms, and the four blowing mechanisms are respectively arranged at four corners of the bottom of the closed frame.
优选的,所述热风回收系统还包括:用于对所述封闭式框架内的空气进行过滤的第一过滤器,所述第一过滤器设置于所述封闭式框架内。Preferably, the hot air recovery system further includes: a first filter for filtering the air in the closed frame, and the first filter is arranged in the closed frame.
优选的,所述第一过滤器设置于所述吹风机构的吹风口处。Preferably, the first filter is arranged at the blowing outlet of the blowing mechanism.
优选的,所述封闭式框架采用隔热材料制成。Preferably, the closed frame is made of heat insulating material.
优选的,所述热风循环系统包括:用于向所述烘焙室内送循环空气的循环风机;用于加热循环空气的加热器;以及,用于过滤进入烘焙室内的循环空气的第二过滤器。Preferably, the hot air circulation system includes: a circulation fan for sending circulating air into the baking chamber; a heater for heating the circulating air; and a second filter for filtering the circulating air entering the baking chamber.
本实用新型所带来的有益效果如下:The beneficial effects brought by the utility model are as follows:
本实用新型所提供的烘焙设备,由于在烘焙室的开关门处设置有一热风回收系统,可以将由开关门溢流出的热风进行回收,并送回至烘焙室的热风循环系统内再次利用,减少热能损耗。The baking equipment provided by the utility model, since a hot air recovery system is provided at the opening and closing door of the baking chamber, the hot air overflowing from the opening and closing door can be recovered and sent back to the hot air circulation system of the baking chamber for reuse, reducing heat energy loss.
附图说明Description of drawings
图1表示现有技术中的烘焙设备的俯视图;Fig. 1 represents the top view of the baking equipment in the prior art;
图2表示本实用新型所提供的烘焙设备的俯视图;Fig. 2 represents the top view of the baking equipment provided by the utility model;
图3表示本实用新型最佳实施例中的热风回收系统的侧立视图;Fig. 3 shows the side elevation view of the hot air recovery system in the preferred embodiment of the utility model;
图4表示热风回收系统的第二实施例的示意图;Fig. 4 represents the schematic diagram of the second embodiment of hot blast recovery system;
图5表示热风回收系统的第三实施例的示意图。Fig. 5 shows a schematic diagram of a third embodiment of the hot air recovery system.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
针对现有技术中,Color Filter Photo工艺的Oven工序所采用的烘焙设备在烘焙完成后,打开烘焙室的门时,由于烘焙室内的热风流出,造成热能损耗,从而导致烘焙设备的加热器工作耗能大的问题,本实用新型提供了一种烘焙设备,能够减少热能损耗。In the prior art, when the baking equipment used in the Oven process of the Color Filter Photo process is finished baking, when the door of the baking room is opened, the hot air in the baking room flows out, causing heat energy loss, which leads to the heater work consumption of the baking equipment. To solve the problem of large energy consumption, the utility model provides a baking equipment, which can reduce heat energy loss.
请参考图2和图3,图2为本实用新型提供的烘焙设备的俯视图,图3为本实用新型所提供的烘焙设备的热风回收系统的立面剖视图。本实用新型所提供的烘焙设备包括:Please refer to Fig. 2 and Fig. 3, Fig. 2 is a top view of the baking equipment provided by the utility model, and Fig. 3 is a vertical sectional view of the hot air recovery system of the baking equipment provided by the utility model. The baking equipment provided by the utility model comprises:
烘焙室100,所述烘焙室100上开设有用于供玻璃基板500进出的开关门101;A
设置于所述烘焙室100内的热风循环系统,所述热风循环系统包括:用于向所述烘焙室100内送循环空气的循环风机201、用于加热循环空气的加热器202、以及用于过滤进入烘焙室100内的循环空气的第二过滤器(图中未示出)等;以及,The hot air circulation system arranged in the
用于对从所述烘焙室100的开关门101溢流出的热风进行回收的热风回收系统400,所述热风回收系统400设置于所述烘焙室100的开关门101处,并与所述烘焙室100内的热风循环系统相通,以使得回收的热风进入所述烘焙室100内的热风循环系统进行循环。The hot
上述方案,由于在烘焙室100的开关门101处设置有一热风回收系统400,可以将由开关门101溢流出的热风进行回收,且热回收系统与烘焙室100内的热风循环系统相通,可以将回收的热风送回至烘焙室100的热风循环系统内,从而回收的热风与外界空气一起经加热器202加热后,再经过滤器过滤,在循环风机201作用下,形成循环热风,对烘焙室100内玻璃基板500进行烘焙,由此,实现对热能的再次利用,减少热能损耗,降低加热器202耗能。In the above scheme, since a hot
以下具体说明热回收系统的一种最佳实施例。A preferred embodiment of the heat recovery system is specifically described below.
本实施例中,优选的,所述热风回收系统400包括:In this embodiment, preferably, the hot
一包围于所述烘焙室100的开关门101外围的封闭式框架401,所述封闭式框架401包括顶板4011和用于供输送玻璃基板500的输送机构(如机器人)通过的开口(图中未示出),所述顶板4011上设有与所述烘焙室100内的热风循环系统相通的回风口402以及用于连通所述回风口402与所述热风循环系统的回风风道403。A closed frame 401 surrounding the periphery of the opening and closing
上述方案中,通过在烘焙室100的开关门101外围围设一封闭式框架401,并在该封闭式框架401的顶部设置回风口402,当烘焙室100的开关门101打开时,从开关门101溢流出的热风进入封闭式框架401限定的区域内,根据烟囱原理,从这部分热风会上行,并进入封闭式框架401顶部的回风口402内,并经由回风风道403进入烘焙室100内的热风循环系统内进行再次循环利用,从而,实现对热能的再利用,减少热能损耗,而减少热风循环系统的加热器202的耗能;并且,在对热风回收时,热风会夹杂挥发物一起进入封闭式框架401的回风口402,从而,减少了在封闭式框架401的区域内的微粒积累,避免玻璃基板500产品不良现象发生。In the above scheme, by setting a closed frame 401 around the
需要说明的是,上述方案中,该封闭式框架401可以是基于现有技术中烘焙设备上的机器人防护框架改进而成,其可以是在现有烘焙设备的机器人防护框架顶部改加装密封顶板,并在顶板上设置回风口402以及回风风道403,从而,该封闭式框架401还可以起到在机器人取出玻璃基板500时,防止工作人员由于不小心接触到高温的玻璃基板500或机器人而受到伤害的作用以及防止烘焙设备热风和挥发物的扩散,从而,通过上述改进,解决现有技术中机器人防护框架区域内微粒数量多而导致玻璃基板500不良产生的问题。It should be noted that, in the above solution, the closed frame 401 can be improved based on the robot protection frame on the baking equipment in the prior art, which can be modified by installing a sealed top plate on the top of the robot protection frame of the existing baking equipment , and the
此外,为了进一步保证从开关门101溢流出的热风以及挥发物能够顺利进入回风口402,本实施例中,优选的,所述热风回收系统400还包括:用于将从所述烘焙室100的开关门101处流出的热风鼓吹至所述回风口402的吹风机构404,所述吹风机构404设置于所述封闭式框架401的底部。采用上述方案中,通过吹风机构404可以将从开关门101流溢出的热风和挥发物顺利鼓吹至回风口402内,以保证热风回收效果以及避免挥发物在封闭式框架401内积累。In addition, in order to further ensure that the hot air and volatiles overflowing from the opening and closing
本实施例中,优选的,如图3所示,所述封闭式框架401呈四方体结构,其底部呈矩形,吹风机构404设置有四个,四个吹风机构404分别设置于封闭式框架401的底部的四个角。当然可以理解的是,在实际应用中,封闭式框架401的形状并不局限于此,并且吹风机构404的数量以及位置可以根据实际需求进行合理调整。In this embodiment, preferably, as shown in FIG. 3 , the closed frame 401 has a square structure, and its bottom is rectangular. There are four blowing
此外,吹风机构404的设置会将外界空气带入封闭式框架401内,为了保证烘焙室100内循环空气的洁净度满足烘焙工艺条件,在本实施例中,优选的,所述热风回收系统400还包括:用于对所述封闭式框架401内的空气进行过滤的第一过滤器,所述第一过滤器设置于所述封闭式框架401内。In addition, the setting of the
本实施例中,优选的,所述第一过滤器设置于所述吹风机构404的吹风口处。该第一过滤器可以与吹风机构404设置为一体。In this embodiment, preferably, the first filter is arranged at the blowing outlet of the
此外,为了防止热能散失,本实施例中,优选的,所述封闭式框架401采用隔热材料制成。并且,为了防止挥发物外漏,本实施例中,优选的,该封闭式框架401应具有良好的密封性,比如:该封闭式框架401的开口处以及封闭式框架401与烘焙室100的开关门101周围应进行良好密封。In addition, in order to prevent heat loss, in this embodiment, preferably, the closed frame 401 is made of heat insulating material. And, in order to prevent the leakage of volatiles, in this embodiment, preferably, the closed frame 401 should have good sealing performance, such as: the opening of the closed frame 401 and the switch between the closed frame 401 and the baking chamber 100 A good seal should be made around the
此外,还需说明的是,本实施例中,热风回收系统400的回风风道403可以是与烘焙室100内的热风循环系统的热风回风道相通,或者可以与加热器202前的入风口相通,只要保证热风回收系统400回收的热风能够进入烘焙室100内进行循环即可。此外,需要说明的是,优选的热风回收系统400回收的热风通过加热器202加热至温度为220℃后进入烘焙室100内循环。In addition, it should be noted that, in this embodiment, the
此外,还需要说明的是,以上实施例提供的是热风回收系统400的优选装配方式,热风回收系统400也可以采用其他方式,比如:In addition, it should be noted that the above embodiments provide the preferred assembly method of the hot
如图4所示为热风回收系统400的第二种实施例。热风回收系统400包括一封闭式框架401,与上述最佳实施例不同的是,本实施例中,吹风机构404和第一过滤器设置于封闭式框架401与烘焙室100的开关门101相对的一侧。当开关门101打开时,吹风机构404鼓吹由开关门101处溢流出的热风和挥发物,从而阻止热风和挥发物由开关门101处溢流出,从而减少了热能损耗。但是本实施例中,吹风机构404和第一过滤器的结构与本实用新型所提供的最佳实施例相比,吹风机构404和第一过滤器的结构较为复杂,并且,热风由吹风机构404直接吹入开关门101,可能会导致烘焙室100内温度稳定性差。As shown in FIG. 4 , the second embodiment of the hot
如图5所示为热风回收系统400的第三种实施例。热风回收系统400包括一封闭式框架401,与上述最佳实施例不同的是,本实施例中,吹风机构404和第一过滤器设置于封闭式框架401的顶部,而在烘焙室100的底部增加一第二回风口105,通过吹风机构404将开关门101溢流出的热风鼓吹至第二回风口105,再进入烘焙室100内的热风循环系统内进行循环利用。但是采用上述结构,根据烟囱原理,从烘焙室100的开关门101溢流出的热风会上行,在顶部吹风机构404的作用下,两股风势必引起撞击,风向可能会到处流窜,挥发物随之会流窜至各个角落,而无法排出封闭式框架401,从而难以避免产品不良产生。As shown in FIG. 5 , the third embodiment of the hot
此外,还需说明的是,本实用新型所提供的烘焙设备可以应用于ColorFilter Photo工艺的Oven工序中,也可以应用于液晶显示器制造中其他工序,还可以应用于其他需要领域中需要进行烘焙的场合。In addition, it should be noted that the baking equipment provided by the utility model can be applied to the Oven process of the ColorFilter Photo process, and can also be applied to other processes in the manufacture of liquid crystal displays, and can also be applied to other areas that require baking. occasion.
以上是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the present utility model. These improvements and modifications should also be considered It is the protection scope of the utility model.
Claims (8)
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| CN106647173A (en) * | 2017-02-24 | 2017-05-10 | 武汉华星光电技术有限公司 | Baking equipment |
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| CN106647173A (en) * | 2017-02-24 | 2017-05-10 | 武汉华星光电技术有限公司 | Baking equipment |
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