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CN203229405U - Gas-liquid transmission system taking compressed air as power, and seawater desalination system - Google Patents

Gas-liquid transmission system taking compressed air as power, and seawater desalination system Download PDF

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CN203229405U
CN203229405U CN2013201031718U CN201320103171U CN203229405U CN 203229405 U CN203229405 U CN 203229405U CN 2013201031718 U CN2013201031718 U CN 2013201031718U CN 201320103171 U CN201320103171 U CN 201320103171U CN 203229405 U CN203229405 U CN 203229405U
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陈大千
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Abstract

本实用新型涉及以压缩空气为动力的气液变送系统及海水淡化系统,其中海水淡化系统包括高压气体发送系统,用于供应高压气体;气液变送系统,包括两气液变送罐,每个气液变送罐配置有可开启/关闭的进气阀、排气阀、进水阀和排水阀;海水补给系统,用于向所述气液变送罐补充海水;控制系统使其中的第一气液变送罐接收所述高压气体并利用高压气体排出海水的同时,其中的第二气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水,或者相反;以及反渗透膜海水淡化系统,利用所述气液变送罐在高压气体作用下排出的海水进行反渗透法海水淡化,所述高压气体的压力至少为反渗透膜海水淡化系统的渗透压力。

Figure 201320103171

The utility model relates to a gas-liquid transmission system powered by compressed air and a seawater desalination system, wherein the seawater desalination system includes a high-pressure gas transmission system for supplying high-pressure gas; the gas-liquid transmission system includes two gas-liquid transmission tanks, Each gas-liquid transfer tank is equipped with an inlet valve, an exhaust valve, a water inlet valve and a drain valve that can be opened/closed; a seawater supply system is used to replenish seawater to the gas-liquid transfer tank; the control system makes the While the first gas-liquid transmission tank receives the high-pressure gas and uses the high-pressure gas to discharge seawater, the second gas-liquid transmission tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system, Or on the contrary; and a reverse osmosis membrane seawater desalination system, using the seawater discharged from the gas-liquid transfer tank under the action of high-pressure gas to perform reverse osmosis seawater desalination, the pressure of the high-pressure gas is at least the penetration of the reverse osmosis membrane seawater desalination system pressure.

Figure 201320103171

Description

以压缩空气为动力的气液变送系统及海水淡化系统Gas-liquid transmission system and seawater desalination system powered by compressed air

技术领域technical field

本实用新型涉及一种海水淡化/水处理的方法和系统,尤其涉及反渗透海水淡化/水处理的方法和系统。The utility model relates to a seawater desalination/water treatment method and system, in particular to a reverse osmosis seawater desalination/water treatment method and system.

背景技术Background technique

在水处理或海水淡化技术中,反渗透法以其设备简单、易于维护和设备模块化的优点已迅速占领市场,反渗透法不仅适用于海水淡化,也适合于苦咸水淡化。反渗透膜分离的特点是它的“广谱”分离,即它不但可以脱除水中的各种离子,而且可以脱除比离子大的微粒,如大部分的有机物、胶体、病毒、细菌、悬浮物等,故反渗透分离法又有广谱分离法之称。In water treatment or seawater desalination technology, the reverse osmosis method has quickly occupied the market due to its advantages of simple equipment, easy maintenance and equipment modularization. The reverse osmosis method is not only suitable for seawater desalination, but also suitable for brackish water desalination. The characteristic of reverse osmosis membrane separation is its "broad-spectrum" separation, that is, it can not only remove various ions in water, but also remove particles larger than ions, such as most organic matter, colloids, viruses, bacteria, suspended Therefore, the reverse osmosis separation method is also called the broad-spectrum separation method.

由于在反渗透过程的推动力是压力,过程中没有发生相变化,反渗透膜仅起着“筛分”的作用,因此反渗透分离过程所需能耗相对较低。在现有海水和苦咸水淡化的方法中,反渗透法是最节能的,生产同等质量的淡水,其能源消耗仅为蒸馏法的1/40。因此,从1974年以来,世界上的发达国家均将反渗透法作为海水淡化的主流研究方向。据报道,目前反渗透法海水淡化处理的市场占有率高达40%左右,具有广泛的应用前景。Because the driving force in the reverse osmosis process is pressure, there is no phase change in the process, and the reverse osmosis membrane only plays the role of "screening", so the energy consumption required for the reverse osmosis separation process is relatively low. Among the existing seawater and brackish water desalination methods, the reverse osmosis method is the most energy-efficient, producing fresh water of the same quality, and its energy consumption is only 1/40 of the distillation method. Therefore, since 1974, developed countries in the world have taken reverse osmosis as the mainstream research direction of seawater desalination. According to reports, the current market share of seawater desalination by reverse osmosis is as high as about 40%, and it has broad application prospects.

在目前传统的反渗透水处理装置中,均采用高压水泵来产生反渗透作用所必须的高压推动力,以保持高压水流的连续运行。In the current traditional reverse osmosis water treatment devices, high-pressure water pumps are used to generate the high-pressure driving force necessary for reverse osmosis, so as to maintain the continuous operation of high-pressure water flow.

在反渗透运行中,由于渗透膜的阻力作用,水流的速度十分缓慢,流量很小,因此水泵几乎始终处于“闷车”状态下运行,消耗大量的能量,但由于流量小,因此有用功很少,效率极其低下。尽管反渗透法与其他海水淡化的方法相比是最节能的,但生产单位淡水的耗电量还是十分巨大的,在大型海水淡化工程中,每吨水的耗电量约为3kwh,而中小型的海水淡化装置的耗电量则高达6kwh,以一台产量为每天产淡水150吨的小型海水淡化处理设备为例:海水淡化系统采用高压水泵产生压力,所需水泵功率合计50kw以上,每吨淡水消耗功率高达7kwh/t。In the operation of reverse osmosis, due to the resistance of the osmotic membrane, the speed of the water flow is very slow and the flow rate is very small, so the water pump is almost always running in a "stuck" state, which consumes a lot of energy, but because the flow rate is small, the useful work is very small. Less, extremely inefficient. Although the reverse osmosis method is the most energy-efficient compared with other seawater desalination methods, the power consumption per unit of fresh water production is still very large. In large-scale seawater desalination projects, the power consumption per ton of water is about 3kwh, while in The power consumption of a small seawater desalination device is as high as 6kwh. Take a small seawater desalination treatment equipment with a daily output of 150 tons of fresh water as an example: the seawater desalination system uses a high-pressure water pump to generate pressure, and the total pump power required is more than 50kw. The power consumption per ton of fresh water is as high as 7kwh/t.

由于上述传统海水淡化方法需要消耗大量的电能,因而限制了海水淡化产业的发展,难以通过海水淡化的方法缓解日益紧张的淡水危机。Because the above-mentioned traditional seawater desalination method consumes a large amount of electric energy, the development of the seawater desalination industry is limited, and it is difficult to alleviate the increasingly tense freshwater crisis through the seawater desalination method.

实用新型内容Utility model content

本实用新型的目的在于提供一种以压缩空气为动力的变送海水淡化处理方法与系统,旨在减少海水淡化的能量消耗。The purpose of the utility model is to provide a seawater desalination processing method and system powered by compressed air, aiming at reducing the energy consumption of seawater desalination.

以压缩空气为动力的气液变送海水淡化方法,其包括:A gas-liquid transmission seawater desalination method powered by compressed air, including:

步骤a,将空气加压存储入储气罐;Step a, pressurizing and storing air into an air storage tank;

步骤b,将储气罐的气体再加压成压力不低于反渗透膜渗透压力的高压气体;Step b, repressurizing the gas in the gas storage tank into a high-pressure gas whose pressure is not lower than the osmotic pressure of the reverse osmosis membrane;

步骤c,设置能进行排气进水或者进气排水的两个气液变送罐,所述进气排水是指允许所述高压气体进入相应变送罐并将变送罐内部的海水排出,所述排气进水是指排放相应变送罐内部的气体压力以容许变送罐外部的海水在变送罐内外压差作用下进入到变送罐内,使两个气液变送罐处于这样的状态,其中的第一气液变送罐进气排水的同时,其中的第二气液变送罐排气进水,或者第二气液变送罐进气排水的同时,第一气液变送罐排气进水;以及Step c, setting up two gas-liquid transmission tanks capable of exhausting water intake or intake drainage, the intake drainage refers to allowing the high-pressure gas to enter the corresponding transmission tank and discharge the seawater inside the transmission tank, The exhaust and water intake refers to the discharge of the gas pressure inside the corresponding transmission tank to allow the seawater outside the transmission tank to enter the transmission tank under the action of the pressure difference between the inside and outside of the transmission tank, so that the two gas-liquid transmission tanks are in the In such a state, while the first gas-liquid transfer tank is taking in and draining water, the second gas-liquid transfer tank is exhausting water, or while the second gas-liquid transfer tank is taking in and draining water, the first gas-liquid transfer tank Liquid transfer tank exhaust and water intake; and

步骤d,不断循环步骤c,将气液变送罐排出的海水传送到反渗透装置输入海水,进行淡化。Step d, step c is continuously circulated, and the seawater discharged from the gas-liquid transfer tank is sent to the reverse osmosis device to input seawater for desalination.

所述的气液变送海水淡化方法,其中,将所述气液变送罐浸没在海水之中,以使气液变送罐在海水的静压力作用下自动完成进水的过程。In the gas-liquid transmission seawater desalination method, the gas-liquid transmission tank is immersed in seawater, so that the gas-liquid transmission tank automatically completes the process of water intake under the static pressure of seawater.

所述的气液变送海水淡化方法,其中,将所述气液变送罐设置在陆地上,利用水泵提供的海水完成进水过程。In the gas-liquid transmission seawater desalination method, the gas-liquid transmission tank is arranged on land, and the seawater provided by the water pump is used to complete the water intake process.

以压缩空气为动力的气液变送海水淡化系统包括The gas-liquid transmission seawater desalination system powered by compressed air includes

高压气体发送系统,用于供应高压气体;High-pressure gas distribution system for supplying high-pressure gas;

气液变送系统,包括两气液变送罐,每个气液变送罐配置有可开启/关闭的进气阀、排气阀、进水阀和排水阀;Gas-liquid transmission system, including two gas-liquid transmission tanks, each gas-liquid transmission tank is equipped with open/close inlet valve, exhaust valve, water inlet valve and drain valve;

海水补给系统,用于向所述气液变送罐补充海水;A seawater replenishment system, used to replenish seawater to the gas-liquid transfer tank;

控制系统,与各进气阀、排气阀、进水阀和排水阀耦接,以使两气液变送罐其中的第一气液变送罐接收所述高压气体并利用高压气体排出海水的同时,其中的第二气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水,或者第二气液变送罐接收所述高压气体并利用高压气体排出海水的同时,第一气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水;以及The control system is coupled with each intake valve, exhaust valve, water intake valve and drain valve, so that the first gas-liquid transfer tank among the two gas-liquid transfer tanks receives the high-pressure gas and uses the high-pressure gas to discharge seawater At the same time, the second gas-liquid transmission tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system, or the second gas-liquid transmission tank receives the high-pressure gas and uses the high-pressure gas to discharge the seawater At the same time, the first gas-liquid transfer tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system; and

反渗透膜海水淡化系统,利用所述气液变送罐在高压气体作用下排出的海水进行反渗透法海水淡化,所述高压气体的压力至少为反渗透膜海水淡化系统的渗透压力。The reverse osmosis membrane seawater desalination system uses the seawater discharged from the gas-liquid transfer tank under the action of high-pressure gas to perform reverse osmosis seawater desalination, and the pressure of the high-pressure gas is at least the osmotic pressure of the reverse osmosis membrane seawater desalination system.

所述的气液变送海水淡化系统,其中,所述高压气体发送系统包括空气机、储气罐以及增压泵,空气机将空气加压输入储气罐,储气罐中的空气通过管路进入到增压泵,由增压泵加压为高压气体。The gas-liquid transmission seawater desalination system, wherein the high-pressure gas transmission system includes an air machine, an air storage tank and a booster pump, the air machine pressurizes the air into the air storage tank, and the air in the air storage tank passes through the pipe The road enters the booster pump, which is pressurized into high-pressure gas by the booster pump.

所述的气液变送海水淡化系统,其中,两气液变送罐的进气阀由一个三通阀提供。In the gas-liquid transmission seawater desalination system, the intake valves of the two gas-liquid transmission tanks are provided by a three-way valve.

所述的气液变送海水淡化系统,其中,两气液变送罐的排气阀由一个三通阀提供。In the gas-liquid transmission seawater desalination system, the exhaust valves of the two gas-liquid transmission tanks are provided by a three-way valve.

所述的气液变送海水淡化系统,其中,两气液变送罐配置的进气阀、排气阀、进水阀和排水阀由一个四通阀提供。In the gas-liquid transmission seawater desalination system, the intake valve, exhaust valve, water inlet valve and drain valve configured by the two gas-liquid transmission tanks are provided by a four-way valve.

所述的气液变送海水淡化系统,其中,两气液变送罐配置的进气阀、排气阀、进水阀和排水阀为独立的阀门,各阀门的开启或闭合动作分别由控制系统的程序实现。The gas-liquid transmission seawater desalination system, wherein, the inlet valve, exhaust valve, water inlet valve and drain valve configured by the two gas-liquid transmission tanks are independent valves, and the opening or closing action of each valve is controlled by system implementation.

所述的气液变送海水淡化系统,其中,该气液变送海水淡化系统包括多级所述气液变送系统,各级气液变送系统分别独立耦接反渗透膜海水淡化系统以使各自排出海水至各自耦接的反渗透膜海水淡化系统进行淡化,后一级气液变送系统的气液变送罐以前一级气液变送系统对应的反渗透膜海水淡化系统排出的浓水为作为海水进行补充。The gas-liquid transmission seawater desalination system, wherein the gas-liquid transmission seawater desalination system includes multiple stages of the gas-liquid transmission system, and the gas-liquid transmission systems at each level are independently coupled to the reverse osmosis membrane seawater desalination system to The seawater is discharged to the respective coupled reverse osmosis membrane seawater desalination system for desalination, and the gas-liquid transfer tank of the latter stage gas-liquid transmission system is discharged from the corresponding reverse osmosis membrane seawater desalination system of the previous stage gas-liquid transmission system Concentrated water is supplemented as seawater.

所述的气液变送海水淡化系统,其中,所述气液变送系统的气液变送罐浸没在海水之中,所述海水补给系统包括海中设置的过滤装置。The gas-liquid transmission seawater desalination system, wherein, the gas-liquid transmission tank of the gas-liquid transmission system is submerged in seawater, and the seawater replenishment system includes a filter device installed in the sea.

所述的气液变送海水淡化系统,其中,所述气液变送系统安装在陆地上,所述海水补给系统包括向气液变送罐提供海水的水泵。The gas-liquid transmission seawater desalination system, wherein the gas-liquid transmission system is installed on land, and the seawater supply system includes a water pump for supplying seawater to the gas-liquid transmission tank.

所述的气液变送海水淡化系统,其中,所述气液变送罐中所述高压气体和海水之间的相互作用是通过直接接触或者由活塞或者气囊传递压力实现。In the gas-liquid transmission seawater desalination system, the interaction between the high-pressure gas and seawater in the gas-liquid transmission tank is realized by direct contact or pressure transmission by a piston or an air bag.

所述的气液变送海水淡化系统,其中,所述气液变送罐中安装有液位传感器,将液位信息发送到控制系统,当液面超过上限位时控制排气阀门关闭,当液面低于下限位时,控制进气阀门关闭;气液变送罐至反渗透膜海水淡化系统的出水管道中安置有流量传感器,将水液的流量信息发送到控制系统,根据用水流量的变化控制各进、排气阀门的开关频率,当流量为零时,使各排气阀门关闭。The gas-liquid transmission seawater desalination system, wherein a liquid level sensor is installed in the gas-liquid transmission tank, and the liquid level information is sent to the control system, and the exhaust valve is controlled to close when the liquid level exceeds the upper limit. When the liquid level is lower than the lower limit, the intake valve is controlled to close; a flow sensor is installed in the outlet pipe from the gas-liquid transfer tank to the reverse osmosis membrane seawater desalination system, and the flow information of the water liquid is sent to the control system. The switching frequency of each intake and exhaust valve is controlled by changing, and when the flow rate is zero, each exhaust valve is closed.

以压缩空气为动力的气液变送系统包括The gas-liquid transmission system powered by compressed air includes

高压气体发送系统,用于供应高压气体;High-pressure gas distribution system for supplying high-pressure gas;

气液变送系统,包括两气液变送罐,每个气液变送罐配置有可开启/关闭的进气阀、排气阀、进水阀和排水阀;Gas-liquid transmission system, including two gas-liquid transmission tanks, each gas-liquid transmission tank is equipped with open/close inlet valve, exhaust valve, water inlet valve and drain valve;

海水补给系统,用于向所述气液变送罐补充海水;以及A seawater replenishment system, used to replenish seawater to the gas-liquid transfer tank; and

控制系统,与各进气阀、排气阀、进水阀和排水阀耦接,以使两气液变送罐其中的第一气液变送罐接收所述高压气体并利用高压气体排出海水的同时,其中的第二气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水,或者第二气液变送罐接收所述高压气体并利用高压气体排出海水的同时,第一气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水。The control system is coupled with each intake valve, exhaust valve, water intake valve and drain valve, so that the first gas-liquid transfer tank among the two gas-liquid transfer tanks receives the high-pressure gas and uses the high-pressure gas to discharge seawater At the same time, the second gas-liquid transmission tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system, or the second gas-liquid transmission tank receives the high-pressure gas and uses the high-pressure gas to discharge the seawater At the same time, the first gas-liquid transfer tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system.

在海水淡化处理或水处理的应用实例中,气液变送系统的输出端与水处理系统的前端(进水端)连接,替代传统系统中的高压水泵,向水处理系统提供连续、稳定的高压待处理原水,而系统消耗的能源则比水泵系统大幅度降低,获得显著的节能效果。In the application example of seawater desalination treatment or water treatment, the output end of the gas-liquid transmission system is connected to the front end (inlet end) of the water treatment system, replacing the high-pressure water pump in the traditional system, and providing continuous and stable water to the water treatment system. High-pressure raw water to be treated, while the energy consumed by the system is significantly lower than that of the water pump system, achieving a significant energy-saving effect.

本实用新型的前述目的、特征以及技术效果将在后面结合附图说明和具体实施方式进行详细的描述。The aforementioned purpose, features and technical effects of the present utility model will be described in detail later in conjunction with the accompanying drawings and specific implementations.

附图说明Description of drawings

图1是深水安装气液变送法反渗透海水淡化处理系统示意图(自动进水)。Figure 1 is a schematic diagram of a reverse osmosis seawater desalination treatment system installed in deep water with gas-liquid transmission method (automatic water intake).

图2是隔板式气液变送装置的结构和运行原理图(A罐加压B罐进水)。Figure 2 is the structure and operation schematic diagram of the diaphragm type gas-liquid transmission device (A tank is pressurized and B tank is fed).

图3是隔板式气液变送装置结构和运行原理图(B罐加压A罐进水)。Figure 3 is a diagram of the structure and operation principle of the diaphragm type gas-liquid transmission device (B tank is pressurized and A tank enters water).

图4是水泵在泵水工况下的运行原理示意图。Fig. 4 is a schematic diagram of the operation principle of the water pump under the water pumping condition.

图5-a是水泵在超扬程工况下的运行原理图。Figure 5-a is a schematic diagram of the operation of the pump under the condition of over-head.

图5-b是气液变送系统在超扬程工况下的运行原理图。Figure 5-b is a schematic diagram of the operation of the gas-liquid transmission system under super-lift conditions.

图6是水泵在用作提高水压和低流量状态下的运行原理图。Fig. 6 is a schematic diagram of the operation of the water pump in the state of increasing water pressure and low flow rate.

图7是三通阀同步控制两个密闭罐进气阀、排气阀结构示意图。Fig. 7 is a structural schematic diagram of the three-way valve synchronously controlling the intake valve and exhaust valve of two closed tanks.

图8是四通阀同步控制两个密闭罐进气阀、排气阀结构示意图。Fig. 8 is a structural schematic diagram of the four-way valve synchronously controlling the intake valve and exhaust valve of two closed tanks.

图8a是四通阀控制A罐进气加压、B罐排气卸压(柱塞杆向右移)状态图。Figure 8a is a state diagram of the four-way valve controlling the air intake and pressurization of tank A and the exhaust and pressure relief of tank B (the plunger rod moves to the right).

图8b是四通阀控制A罐排气卸压、B罐进气加压(柱塞杆向左移)状态图。Figure 8b is a state diagram of the four-way valve controlling the exhaust and pressure relief of tank A and the air intake and pressurization of tank B (the plunger rod moves to the left).

图9是陆上安装气液变送法反渗透海水淡化处理系统图(水泵供水)。Figure 9 is a diagram of a reverse osmosis seawater desalination treatment system installed on land with gas-liquid transmission method (water supply by water pump).

图10无杆活塞结构的密封罐示意图。Fig. 10 is a schematic diagram of a sealed tank with a rodless piston structure.

图11气囊结构的密封罐示意图。Fig. 11 is a schematic diagram of the sealed tank of the airbag structure.

图12多级气液变送系统海水淡化系统示意图。Fig. 12 Schematic diagram of seawater desalination system of multi-stage gas-liquid transmission system.

图13球形密封罐示意图。Figure 13 Schematic diagram of a spherical airtight tank.

具体实施方式Detailed ways

在后述实施例中,后述海水淡化系统或方法并非要将本实用新型的应用领域限定为海水的淡化处理,还适合其他流体的淡化处理,例如对苦咸水的处理,只要适合于反渗透膜的水处理都是本实用新型可应用的范围,当然,以压缩空气为动力的气液变送系统不限于水处理,可以其他任意合适的领域。后述实施例中提及的“海水”不限于大海里的水,可以是其他相似流体为其等同物。In the following embodiments, the following seawater desalination system or method is not intended to limit the application field of the present utility model to the desalination treatment of seawater, but is also suitable for desalination treatment of other fluids, such as the treatment of brackish water, as long as it is suitable for reverse The water treatment of the osmotic membrane is the scope of application of the present invention. Of course, the gas-liquid transmission system powered by compressed air is not limited to water treatment, and can be used in any other suitable fields. The "sea water" mentioned in the following embodiments is not limited to the water in the sea, and may be other similar fluids as their equivalents.

在描述本实用新型的实施例之前,对气液变送系统输送高压水比水泵输送高压水的节能原理进行简要说明。Before describing the embodiments of the present utility model, a brief description will be made on the energy-saving principle of the gas-liquid transmission system delivering high-pressure water compared with the water pump delivering high-pressure water.

1、气液变送系统与水泵传送高压水的工作原理对比1. Comparison of the working principle of the gas-liquid transmission system and the water pump to transmit high-pressure water

图4是水泵的工作原理图,Figure 4 is a working principle diagram of the water pump,

根据离心泵的效率计算公式:N=Q×H/102×η,According to the efficiency calculation formula of the centrifugal pump: N=Q×H/102×η,

可推算出水泵效率η=Q×H/102×NIt can be calculated that the pump efficiency η=Q×H/102×N

式中:N:水泵轴功率In the formula: N: pump shaft power

Q:水泵输送流量Q: pump delivery flow

H:水泵输送扬程H: pump delivery head

η:水泵输送效率η: Pump delivery efficiency

由上式可见,在水泵功率、扬程不变的情况下,水泵输出流量与水泵效率成正比,也就是说:在输出流量正常的情况下,水泵能够达到标准规定的效率;但在水泵输出流量减少的非正常情况下工作(如图6所示),水泵效率将随流量的下降而下降。It can be seen from the above formula that when the power and lift of the pump are constant, the output flow of the pump is proportional to the efficiency of the pump, that is to say: when the output flow is normal, the pump can reach the efficiency specified in the standard; but when the output flow of the pump is Reduced abnormal working conditions (as shown in Figure 6), the pump efficiency will decrease with the decrease of flow rate.

在反渗透法水处理系统中,水泵被用于提高水压之用,而流量则大幅度下降,相当于图6所示的工作状态。以淡水产量为150吨/天的海水淡化装置为例,水泵功率为50kw,将反渗透膜前端的水压提升到60kg/cm2以上,但原水流量仅为20吨/小时,远低于水泵正常工作流量,导致水泵处于低效率状态下运行。In the reverse osmosis water treatment system, the water pump is used to increase the water pressure, but the flow rate is greatly reduced, which is equivalent to the working state shown in Figure 6. Taking a seawater desalination plant with a fresh water output of 150 tons/day as an example, the pump power is 50kw, which raises the water pressure at the front end of the reverse osmosis membrane to more than 60kg/cm2, but the raw water flow rate is only 20 tons/hour, which is much lower than that of the pump Normal working flow, causing the pump to run at low efficiency.

图5a是水泵工作的极限情况:设水泵的扬程是L,如果水管的高度超过L,则水泵即使满负荷运行,水柱也只能停留在L的高度,不能溢出管口,由于流量为零,所以不产生有效作功,但此时水泵仍必须保持正常运行才能使水柱维持在L的高度,一旦关闭水泵,水柱立即回落,因此,在该状态下,水泵的效率几乎为零。Figure 5a shows the limit situation of the water pump: if the head of the water pump is L, if the height of the water pipe exceeds L, even if the water pump runs at full load, the water column can only stay at the height of L and cannot overflow the nozzle. Since the flow rate is zero, Therefore, no effective work is produced, but the water pump must still operate normally to maintain the height of the water column at L. Once the water pump is turned off, the water column immediately falls back. Therefore, in this state, the efficiency of the water pump is almost zero.

图5b是气液变送系统的工作原理图,开启空压机,在空气的压力作用下,水柱可上升到L的高度,保持压力不变,则水不能溢出管口,由于没有流量,所以不产生有效作功,但此时空气压力与水柱重量平衡,能使水柱维持在L的高度,即使关闭气泵,水柱也不会回落,因此,在该状态下,气液变送系统的能耗几乎为零,可见气液变送系统在小流量状态下工作不会影响系统的效率。Figure 5b is the working principle diagram of the gas-liquid transmission system. When the air compressor is turned on, the water column can rise to the height of L under the pressure of the air. Keeping the pressure constant, the water cannot overflow the nozzle. Because there is no flow, so No effective work is produced, but at this time the air pressure and the weight of the water column are balanced to keep the water column at a height of L. Even if the air pump is turned off, the water column will not fall back. Therefore, in this state, the energy consumption of the gas-liquid transmission system It is almost zero. It can be seen that the gas-liquid transmission system will not affect the efficiency of the system when it works in a small flow state.

在气液变送系统中,原水的压力由压缩空气提供,仅在初始状态时消耗能量提高空气压力,达到平衡后即不再消耗能量,而整个运行过程是在封闭环境中进行,不会产生气体的泄漏,故气体的消耗与液体的流量相当,系统所需动力仅需补充气体流量的消耗,因此,整个系统的耗能可大幅度下降。In the gas-liquid transmission system, the pressure of the raw water is provided by compressed air, which only consumes energy to increase the air pressure in the initial state, and no longer consumes energy after reaching equilibrium, and the entire operation process is carried out in a closed environment without generating Gas leakage, so the consumption of gas is equivalent to the flow of liquid, and the power required by the system only needs to supplement the consumption of gas flow, so the energy consumption of the whole system can be greatly reduced.

仍以每天产淡水150吨的小型海水淡化处理设备为例:系统中原水要求的压力为60kg/cm2,流量为20吨/小时,在本实用新型的气液变送装置中,仅需压力为60kg/cm2、流量为20M3/小时的压缩空气即可实现,而符合上述流量和压力要求的压缩空气仅需功率为7.5kw的动力,可使每吨淡水的耗能降低到2kwh/t。从而产生了大幅度的节能效果。Still take the small-scale seawater desalination treatment equipment that produces 150 tons of fresh water per day as an example: the pressure required for the raw water in the system is 60kg/cm 2 , and the flow rate is 20 tons/hour. In the gas-liquid transmission device of the present utility model, only the pressure Compressed air with a flow rate of 60kg/cm 2 and a flow rate of 20M 3 /hour can be achieved, while compressed air that meets the above flow and pressure requirements only needs a power of 7.5kw, which can reduce the energy consumption per ton of fresh water to 2kwh/ t. As a result, a substantial energy saving effect has been produced.

2、气液变送系统连续变送高压水的工作原理2. The working principle of continuous transmission of high-pressure water in the gas-liquid transmission system

如图5b所示,气液变送必须在封闭的容器中才能实现,而封闭容器的容积是有限的,当容器中的水全部排出后,系统中的高压水流就会中断,而反渗透装置如果不能获得压力稳定的高压原水,将导致水处理系统不能正常工作,即使节能效果再好也无法投入实际应用。因此,实现高压原水的连续运行是气液变送系统的技术关键。As shown in Figure 5b, the gas-liquid transmission must be realized in a closed container, and the volume of the closed container is limited. When all the water in the container is discharged, the high-pressure water flow in the system will be interrupted, and the reverse osmosis device If the high-pressure raw water with stable pressure cannot be obtained, the water treatment system will not work normally, and even if the energy-saving effect is good, it cannot be put into practical application. Therefore, realizing the continuous operation of high-pressure raw water is the key technology of the gas-liquid transmission system.

目前采用的高压水泵供水技术,虽然能耗高,但却完善的解决了高压原水连续运送的问题,这是现有水处理系统广泛采用水泵的主要原因。Although the high-pressure water pump water supply technology currently used has high energy consumption, it perfectly solves the problem of continuous delivery of high-pressure raw water. This is the main reason why water pumps are widely used in existing water treatment systems.

本实用新型后述的实施例中利用一组管道、阀门以及阀门控制系统,将两个或两个以上的气液密闭罐体(也称气液变送罐)有机的联系在一个系统之中,通过对各阀门的有序控制使各密闭罐体中的充气送水(或进气排水)和排气补水(或者进水排气)运行交替进行的方法,即可实现高压水流的稳定、连续传送,使气液变送系统在海水淡化和水处理系统中得到应用成为可能,也使海水淡化工程大幅度节能成为可能,具有显著的社会经济效益。In the embodiments of the utility model described later, a group of pipelines, valves and valve control systems are used to organically connect two or more gas-liquid closed tanks (also called gas-liquid transmission tanks) in one system , through the orderly control of each valve, the operation of aeration and water supply (or intake and drainage) and exhaust water replenishment (or water intake and exhaust) in each closed tank can be carried out alternately, so that the stable and continuous high-pressure water flow can be realized Transmission makes it possible to apply the gas-liquid transmission system in seawater desalination and water treatment systems, and also makes it possible to greatly save energy in seawater desalination projects, which has significant social and economic benefits.

在图1所示的实施例中,以压缩空气为动力的气液变送海水淡化系统的一个系统单元由以下部分构成。In the embodiment shown in Fig. 1, a system unit of the gas-liquid transmission seawater desalination system powered by compressed air consists of the following parts.

1、高压气体发送系统:1. High-pressure gas delivery system:

如图1所示,系统的气源来自空气,通过空气机28将空气加压进入储气罐(或压力罐)1,将低压(8公斤/cm2左右)压缩空气2贮存于压力罐1中。通过总控阀门3进入增压泵(或者增压装置)34,按反渗透膜处理的需要将空气压力高到60公斤/cm2(或以上),高压空气通过管道与各气液变送罐的进气阀连接。气液变送罐A的进气阀4、气液变送罐B的进气阀7与进气总管36并联连接,如果气液变送罐的数量为两个以上,则其他气液变送罐的进气阀也与进气总管36并联联接。As shown in Figure 1, the air source of the system comes from air, and the air is pressurized into the air storage tank (or pressure tank) 1 through the air machine 28, and the low pressure (about 8 kg/cm 2 ) compressed air 2 is stored in the pressure tank 1 middle. Enter the booster pump (or booster device) 34 through the master control valve 3, increase the air pressure to 60 kg/cm 2 (or above) according to the requirements of the reverse osmosis membrane treatment, and the high-pressure air passes through the pipeline and each gas-liquid transfer tank intake valve connection. The air intake valve 4 of the gas-liquid transmission tank A and the intake valve 7 of the gas-liquid transmission tank B are connected in parallel with the intake manifold 36. If the number of gas-liquid transmission tanks is more than two, other gas-liquid transmission tanks The tank's intake valve is also coupled in parallel with the intake manifold 36 .

2、气液变送系统2. Gas-liquid transmission system

如图1、图2、图3、图7、图8、图9、图10、图11、图13所示,气液变送系统由两个或两个以上的气液变送系统构成(罐系统22、29等),每个气液变送系统包括密闭气液罐体A、B(即气液变送罐)以及分别安装在罐体上的进气阀(4、7)、排气阀(5、6)、排气总阀30、进水阀(18、15)、排水阀(16、17)、安装在高压气液罐体内的液位传感器(31、32)、安装在出水管中的流量传感器33以及安装在出水端的出水总阀12。As shown in Figure 1, Figure 2, Figure 3, Figure 7, Figure 8, Figure 9, Figure 10, Figure 11, and Figure 13, the gas-liquid transmission system consists of two or more gas-liquid transmission systems ( Tank systems 22, 29, etc.), each gas-liquid transmission system includes airtight gas-liquid tanks A, B (namely, gas-liquid transmission tanks) and inlet valves (4, 7) and exhaust valves respectively installed on the tanks. Air valves (5, 6), main exhaust valve 30, water inlet valves (18, 15), drain valves (16, 17), liquid level sensors (31, 32) installed in high-pressure gas-liquid tanks, installed in The flow sensor 33 in the water outlet pipe and the main water outlet valve 12 installed at the water outlet.

3、反渗透膜海水淡化或水处理系统3. Reverse osmosis membrane seawater desalination or water treatment system

如图1所示,海水淡化或水处理系统由反渗透处理系统8构成。As shown in FIG. 1 , the seawater desalination or water treatment system consists of a reverse osmosis treatment system 8 .

4、海水或原水补给系统4. Seawater or raw water supply system

如图1所示,气液变送罐A、B安装在水下一定深度,并由过滤网20进行过滤。当排气阀(5、6)、排气总阀30打开时,由于深水压力的作用,海水通过进水阀(18、15)自动进入气液变送罐,完成系统给水。As shown in FIG. 1 , the gas-liquid transmission tanks A and B are installed at a certain depth underwater, and are filtered by a filter screen 20 . When the exhaust valves (5, 6) and the main exhaust valve 30 are opened, due to the deep water pressure, seawater will automatically enter the gas-liquid transfer tank through the water inlet valves (18, 15) to complete the system water supply.

如图1、图9所示,气液变送罐A、B安装在陆地上,则由水泵抽水,通过预处理器后向气液变送罐A、B供水,当排气阀5、6、排气总阀30打开时,由于水泵压力的作用,海水通过进水阀18、15进入气液变送罐,完成系统给水。As shown in Figure 1 and Figure 9, the gas-liquid transmission tanks A and B are installed on land, and the water is pumped by the water pump, and the water is supplied to the gas-liquid transmission tanks A and B after passing through the preprocessor. When the exhaust valves 5 and 6 , When the main exhaust valve 30 is opened, due to the effect of the water pump pressure, the sea water enters the gas-liquid transfer tank through the water inlet valves 18 and 15 to complete the system water supply.

5、阀门开关控制系统5. Valve switch control system

如图1~13所示,气液变送系统的运行是通过PLC控制系统35对安装在各气液变送罐上的进、排气阀门的开、关状态的有序控制来实现的。PLC控制系统35也可以是其他系统,例如为工业计算机,或者单片机构成的嵌入式系统。As shown in Figures 1-13, the operation of the gas-liquid transmission system is realized through the orderly control of the opening and closing states of the inlet and exhaust valves installed on each gas-liquid transmission tank by the PLC control system 35 . The PLC control system 35 can also be other systems, such as industrial computers or embedded systems composed of single-chip microcomputers.

液位传感器31、32和流量传感器33将系统的液位信号和流量信号发送到PLC控制器35,PLC控制器35根据设定的程序发出各阀门的开关控制信号,进气阀4、7、排气阀5、6和进气总阀3、排气总阀30可以是电磁阀、气动阀或机电阀,作为控制系统的执行机构,按程序有序的改变各自的开闭状态,实现高压水液的连续、稳定输出。The liquid level sensors 31, 32 and the flow sensor 33 send the liquid level signal and flow signal of the system to the PLC controller 35, and the PLC controller 35 sends the switch control signals of each valve according to the set program, and the intake valves 4, 7, The exhaust valves 5 and 6, the main intake valve 3 and the main exhaust valve 30 can be solenoid valves, pneumatic valves or electromechanical valves, as the actuators of the control system, they can change their opening and closing states in an orderly manner according to the program to achieve high pressure. Continuous and stable output of water.

具体运行原理Specific operating principle

1、气液变送系统的运行原理1. The operating principle of the gas-liquid transmission system

结合图1~13,本实用新型的所述的气液变送法反渗透海水淡化方法包括多个步骤,该步骤将以进气阀门和排气阀门开关状态的变化周期为周期重复进行。Referring to Figures 1-13, the reverse osmosis seawater desalination method of the gas-liquid transmission method of the present invention includes a plurality of steps, and the steps will be repeated periodically based on the change cycle of the intake valve and exhaust valve switch state.

如图1所示,系统的气源来自空气,通过空气机28将低压(8~10公斤/cm2)压缩空气2贮存于压力罐1中。通过总控阀门3进入增压泵34。根据增压泵的增压比(例:增压比为1:10),输出端的空气压力将增大到80~100公斤/cm2(或以上)。As shown in Figure 1, the air source of the system comes from air, and the low-pressure (8-10 kg/cm 2 ) compressed air 2 is stored in the pressure tank 1 through the air machine 28 . Enter the booster pump 34 through the master control valve 3. According to the boosting ratio of the booster pump (for example: the boosting ratio is 1:10), the air pressure at the output end will increase to 80-100 kg/cm 2 (or above).

如图1、图2、图3所示,进气阀4、进气阀7并联于进气总管36。通过PLC控制器的分别控制(或通过三通阀、多通阀的组合控制),可实现进气阀4、进气阀7的开关状态永远保持相反,即:如果进气阀7开启,则进气阀4必定关闭,反之亦然,如果进气阀4开启,则进气阀7必定关闭。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the intake valve 4 and the intake valve 7 are connected in parallel to the intake manifold 36 . Through the separate control of the PLC controller (or through the combined control of the three-way valve and the multi-way valve), the switching states of the intake valve 4 and the intake valve 7 can always be kept opposite, that is, if the intake valve 7 is opened, then The intake valve 4 must be closed, and vice versa, if the intake valve 4 is open, the intake valve 7 must be closed.

与此同时,排气阀5与排气阀6也通过PLC控制器的分别控制(或三通阀、多通阀的组合控制)与对应的进气阀保持反向的开闭状态,即:如果进气阀7开启,则相应的排气阀6必定关闭,反之亦然,如果进气阀4开启,则相应的排气阀5必定关闭,保证了在同一罐体上,进、排气动作的有序进行。At the same time, the exhaust valve 5 and the exhaust valve 6 are also controlled separately by the PLC controller (or the combined control of the three-way valve and the multi-way valve) and the corresponding intake valves are kept in the opposite open and closed state, namely: If the intake valve 7 is opened, the corresponding exhaust valve 6 must be closed, and vice versa, if the intake valve 4 is opened, the corresponding exhaust valve 5 must be closed, which ensures that on the same tank, the intake and exhaust sequence of actions.

如图1、图2、图3所示,气液变送罐的进水阀门(18、15)和出水阀门(16、17)都是单向阀。其中进水阀门(18、15)的阀瓣(或球)向罐内开启,向罐外闭合,而出水阀门(16、17)的阀瓣(或球)则向罐外开启,向罐内闭合。因此在加压状态下,密闭罐A、B中的高压水只能从出水阀门流出,而不能从进水阀流出;同样,在排气卸压状态下,密闭罐A、B呈低压状态,出水管37中的高压水水也不能通过出水阀回流到密闭罐中,而密闭罐外的水压高于罐内压力,海水可以从进水阀中进入密封罐,完成密封罐的补水流程。As shown in Figure 1, Figure 2, and Figure 3, the water inlet valves (18, 15) and water outlet valves (16, 17) of the gas-liquid transfer tank are all one-way valves. Among them, the discs (or balls) of the water inlet valves (18, 15) open to the inside of the tank and close to the outside of the tank, while the valve discs (or balls) of the water outlet valves (16, 17) open to the outside of the tank and close to the inside of the tank. closure. Therefore, in the state of pressurization, the high-pressure water in the airtight tanks A and B can only flow out from the water outlet valve, but not the water inlet valve; similarly, in the state of exhaust and pressure relief, the airtight tanks A and B are in a low pressure state, The high-pressure water in the water outlet pipe 37 can not flow back into the airtight tank through the water outlet valve, and the water pressure outside the airtight tank is higher than the pressure in the tank, so seawater can enter the airtight tank from the water inlet valve to complete the water replenishment process of the airtight tank.

具体操作流程和步骤Specific operation process and steps

以下是气液变送系统在控制器的作用下,通过A、B两个密闭罐排水、补水周期性交替运行,达到向出水总管连续变送高压水流的操作步骤:The following are the operation steps for the gas-liquid transmission system to continuously transmit high-pressure water to the outlet main pipe through the periodic alternate operation of the two closed tanks A and B for drainage and water replenishment under the action of the controller:

第一周期:A罐输出高压水、B罐补给海水The first cycle: A tank outputs high-pressure water, and B tank supplies seawater

具体操作:A罐的进气阀门4处于开启状态,由于PLC控制器的控制(或三通阀、多通阀的联动)作用,此时A罐排气阀门5必定关闭,则A罐内处于高压状态,根据上述单向阀的工作原理,A罐中的水在高压气体的压力作用下,只能从A罐出水阀17排出,进入出水总管37,而不能通过A罐进水阀18排出。由于A罐具有一定的容积,因此高压水的输出将持续一段时间t,该持续时间t与A罐的容积成正比,与流量成反比。Specific operation: The intake valve 4 of tank A is in the open state. Due to the control of the PLC controller (or the linkage of the three-way valve and the multi-way valve), the exhaust valve 5 of tank A must be closed at this time, and the inside of tank A is at In the high-pressure state, according to the working principle of the above-mentioned one-way valve, the water in tank A can only be discharged from the water outlet valve 17 of tank A under the pressure of high-pressure gas, and enter the main water outlet pipe 37, but cannot be discharged through the water inlet valve 18 of tank A. . Since tank A has a certain volume, the output of high-pressure water will last for a period of time t, which is proportional to the volume of tank A and inversely proportional to the flow rate.

即:tA=VA/QThat is: t A =V A /Q

式中:tA是输出高压水的持续时间In the formula: t A is the duration of outputting high-pressure water

VA是密闭罐A的容积V A is the volume of the closed tank A

Q是高压水输出的流量Q is the output flow rate of high pressure water

在A罐的进气阀门4开启的同时,由于PLC控制器的控制(或三通阀、多通阀的组合控制)作用,B罐的进气阀7必定关闭、排气阀6必定开启,则B罐处于排气卸压状态。根据上述单向阀的工作原理,出水总管37中的高压水不能通过B罐的出水阀16回流到B罐中。此时,B罐外的海水压力大于罐内压力而自动通过B罐的进水阀门15进入B罐中,完成B罐补给水的操作。When the intake valve 4 of tank A is opened, due to the control of PLC controller (or the combined control of three-way valve and multi-way valve), the intake valve 7 of tank B must be closed and the exhaust valve 6 must be opened. Then the B tank is in the exhaust and pressure relief state. According to the working principle of the above-mentioned one-way valve, the high-pressure water in the water outlet main pipe 37 cannot flow back into the B tank through the water outlet valve 16 of the B tank. Now, the seawater pressure outside the B tank is greater than the pressure in the tank and automatically enters into the B tank through the water inlet valve 15 of the B tank to complete the operation of the B tank replenishment water.

由于B罐具有一定的容积,因此B罐的排气卸压需持续一段时间tB1,海水进入B罐也将持续一段时间tB2,B罐补给海水的总时间tB是排气时间与进水时间之和,即:tB=tB1+tB2Since tank B has a certain volume, the exhaust and pressure relief of tank B will last for a period of time t B1 , and the seawater entering tank B will also last for a period of time t B2 . The sum of water time, namely: t B =t B1 +t B2 .

进水时间tB与B罐的容积成正比,与进入B罐的流量成反比。The water inflow time t B is proportional to the volume of the B tank and inversely proportional to the flow into the B tank.

即:tB=VB/QThat is: t B =V B /Q

式中:tB是低压海水进入B罐补给水的持续时间In the formula: t B is the duration of the low-pressure seawater entering the B tank make-up water

VB是密闭罐A、B的容积V B is the volume of closed tanks A and B

Q是低压海水进入B罐的流量Q is the flow of low-pressure seawater into tank B

由于A、B两罐的排水与补水工况是交替进行的,因此必须使高压水排出A罐的时间与海水进入B罐进行补水的时间保持一致,A罐的容积与B罐的容积必须相同,适当设置进水阀门15、18以及排气阀门5、6的直径,可使A罐的排水流量与B罐的进水流量与保持一致,从而使得A、B罐排水和进水的操作可交替进行。Since the drainage and replenishment of tanks A and B are carried out alternately, the time for high-pressure water to drain out of tank A must be consistent with the time for seawater to enter tank B for replenishment, and the volume of tank A must be the same as that of tank B. Appropriately setting the diameters of the water inlet valves 15, 18 and the exhaust valves 5, 6 can make the drainage flow of the A tank consistent with the water inlet flow of the B tank, so that the drainage and water intake of the A and B tanks can be performed process alternately.

第二周期:B罐输出高压水、A罐补给海水The second cycle: Tank B outputs high-pressure water, and Tank A supplies seawater

具体操作:第一周期完成后,PLC控制器自动切换A、B罐进气阀门的开闭状态。A罐的进气阀门4由开启状态改变为关闭状态,而B罐的进气阀门7则同步由关闭状态改变为开启状态。Specific operation: After the first cycle is completed, the PLC controller automatically switches the opening and closing states of the intake valves of tanks A and B. The intake valve 4 of the A tank changes from the open state to the closed state, while the intake valve 7 of the B tank changes from the closed state to the open state synchronously.

由于PLC控制器的控制(或三通阀、多通阀的联动)作用,此时B罐排气阀门6必定关闭,则B罐内处于高压状态,根据上述单向阀的工作原理,B罐中的水在高压气体的压力作用下,只能从B罐出水阀16排出,进入出水总管37,而不能通过B罐进水阀15排出。Due to the control of the PLC controller (or the linkage of the three-way valve and the multi-way valve), the exhaust valve 6 of tank B must be closed at this time, and the inside of tank B is in a high-pressure state. According to the working principle of the above-mentioned one-way valve, tank B The water in the tank can only be discharged from the B tank water outlet valve 16 under the pressure of the high pressure gas, and enters the water outlet main pipe 37, but can not be discharged by the B tank water inlet valve 15.

在B罐的进气阀门7开启的同时,由于PLC控制器的控制(或三通阀、多通阀的组合控制)作用,A罐的进气阀4必定关闭、排气阀5必定开启,则A罐处于排气卸压状态。根据上述单向阀的工作原理,出水总管37中的高压水不能通过A罐的出水阀17回流到A罐中。此时,A罐外的海水压力大于罐内压力而自动通过A罐进水阀门18进入A罐中,完成A罐补给水的操作。When the intake valve 7 of tank B is opened, due to the control of PLC controller (or the combined control of three-way valve and multi-way valve), the intake valve 4 of tank A must be closed and the exhaust valve 5 must be opened. Then tank A is in the exhaust and pressure relief state. According to the working principle of the above-mentioned one-way valve, the high-pressure water in the water outlet main pipe 37 cannot flow back into the A tank through the water outlet valve 17 of the A tank. Now, the seawater pressure outside the tank A is greater than the pressure in the tank and automatically enters the tank A through the water inlet valve 18 of the tank A to complete the water supply operation of the tank A.

由于从第一周期A罐排水转化为第二周期的B罐排水是通过PLC控制器同步自动完成的,因此出水总管中的压力不会发送变化。Since the conversion from the draining of tank A in the first cycle to the draining of tank B in the second cycle is automatically and synchronously completed by the PLC controller, the pressure in the water outlet main pipe will not send changes.

第三周期third cycle

在PLC控制器的控制作用下,系统又重复第一周期的进气、排水、排气、进水操作。Under the control of the PLC controller, the system repeats the first cycle of air intake, drainage, exhaust, and water intake operations.

第四周期fourth cycle

重复第二周期的操作。Repeat the operation of the second cycle.

在以后的运动周期中,周而复始不断的循环,即可实现系统的气液变送,在出水总管中产生连续、稳定的高压水流,供后续的海水淡化(或水处理)装置进行淡化(或净化)处理之用。In the subsequent movement cycle, the gas-liquid transmission of the system can be realized by repeated cycles, and a continuous and stable high-pressure water flow will be generated in the water outlet main pipe for desalination (or purification) of subsequent seawater desalination (or water treatment) devices. ) for processing purposes.

上述进气阀(4、7)与排气阀(5、6)开关状态的同步有序切换,从而保证了两个气液变送罐永远处于交替工作的状态,即:如果A罐进气加压供水工作,则B罐必定排气进水,反之亦然。The above-mentioned intake valves (4, 7) and exhaust valves (5, 6) switch states synchronously and orderly, thereby ensuring that the two gas-liquid transfer tanks are always in the state of alternate work, that is: if tank A If the pressurized water supply works, then the B tank must exhaust the water, and vice versa.

2、气液变送系统的节能效果计算2. Calculation of energy-saving effect of gas-liquid transmission system

(1)以高压水泵产生高压水的海水淡化系统的能耗计算:(1) Calculation of energy consumption of seawater desalination system using high-pressure water pump to generate high-pressure water:

以一台产量为每天产淡水150吨的小型海水淡化处理设备为例:海水淡化系统采用高压水泵产生高压水流。反渗透装置进水端的压力为60kg/cm2,得水率为30%,故待处理的高压海水流量为:Take a small seawater desalination treatment equipment with a daily output of 150 tons of fresh water as an example: the seawater desalination system uses a high-pressure water pump to generate high-pressure water flow. The pressure at the water inlet of the reverse osmosis device is 60kg/cm 2 , and the water yield is 30%, so the high-pressure seawater flow rate to be treated is:

Q=150吨/0.3/(24×60)=0.35吨/分钟,Q=150 tons/0.3/(24×60)=0.35 tons/minute,

根据厂方公布的数据,该系统所需高压水泵功率为50kw,因此每吨淡水消耗功率为:50kw×24h/150吨=8kwh/吨。According to the data released by the factory, the power of the high-pressure water pump required by the system is 50kw, so the power consumption per ton of fresh water is: 50kw×24h/150 tons=8kwh/ton.

(2)以气液变送系统产生高压水的海水淡化系统能耗计算:(2) Calculation of energy consumption of seawater desalination system using gas-liquid transmission system to generate high-pressure water:

同样,仍以一台产量为每天产淡水150吨的小型海水淡化处理设备为例:采用气液变送系统产生60kg/cm2的高压水流。反渗透装置的得水率仍为30%,故待处理的高压海水流量为:Similarly, still take a small seawater desalination treatment equipment with a daily output of 150 tons of fresh water as an example: a gas-liquid transmission system is used to generate a high-pressure water flow of 60kg/cm 2 . The water yield of the reverse osmosis device is still 30%, so the high-pressure seawater flow rate to be treated is:

Q=150吨/0.3/24×60=0.35吨/分钟,折合体积单位:Q=150 tons/0.3/24×60=0.35 tons/min, equivalent volume unit:

Q=0.35m3/分钟Q=0.35m 3 /min

根据本实用新型气液变送系统的工作原理:在密闭系统中,推送液体的流量与消耗空气的流量相当,故本系统所需消耗的高压空气流量为:According to the working principle of the gas-liquid transmission system of the utility model: in a closed system, the flow rate of the pushed liquid is equivalent to the flow rate of the consumed air, so the high-pressure air flow rate required by the system is:

Q=0.35m3/分钟。Q = 0.35 m 3 /min.

如图1所示,高压空气是由低压空气压缩机28通过增压泵34增压后获得的。选择增压比为1:10的增压泵即可获得压力为80kg/cm2、流量为0.35m3/分钟的高压空气即可驱动气液变速器工作,而与该增压泵配套的低压空压机28电机功率仅为7.5kw,因此采用该系统的消耗功率为:As shown in FIG. 1 , the high-pressure air is obtained after the low-pressure air compressor 28 is pressurized by the booster pump 34 . Choose a booster pump with a booster ratio of 1:10 to obtain high-pressure air with a pressure of 80kg/cm 2 and a flow rate of 0.35m 3 /min to drive the gas-liquid transmission, and the low-pressure air matched with the booster pump The motor power of compressor 28 is only 7.5kw, so the power consumption of this system is:

7.5kw×24h/150t=1.2kwh/吨7.5kw×24h/150t=1.2kwh/ton

PLC计算机控制系统和驱动各阀门动作的执行机构所耗电力很小,按0.8kwh/t,则系统总能耗约为2kwh/吨。The PLC computer control system and the actuators that drive the valves consume very little power. According to 0.8kwh/t, the total energy consumption of the system is about 2kwh/ton.

(3)高压水泵系统与气液变送系统的能耗对比计算(3) Comparative calculation of energy consumption between the high-pressure water pump system and the gas-liquid transmission system

按上式计算,高压水泵系统的海水淡化能耗为8kwh/吨,而气液变送系统的能耗为2kwh/吨,故节能效果为:8kwh/2kwh%=400%According to the above formula, the energy consumption of seawater desalination of the high-pressure water pump system is 8kwh/ton, while the energy consumption of the gas-liquid transmission system is 2kwh/ton, so the energy saving effect is: 8kwh/2kwh%=400%

(4)进气阀、排气阀开关状态控制周期计算(4) Calculation of the control cycle of the intake valve and exhaust valve switch state

如上所述,A罐、B罐进气阀4、7和排气阀5、6的开关状态是由PLC控制系统(或三通阀、多通阀的组合控制)来实现的。开关状态的切换时间周期t与总供水管的流量Q成反比,与A罐、B罐的容量V成正比,即:As mentioned above, the switching states of the intake valves 4, 7 and exhaust valves 5, 6 of tank A and tank B are realized by PLC control system (or combined control of three-way valve and multi-way valve). The switching time period t of the switch state is inversely proportional to the flow Q of the main water supply pipe, and proportional to the capacity V of tank A and tank B, namely:

t=V/Qt=V/Q

式中:t为开关状态变化一次所需的时间(秒)In the formula: t is the time (seconds) required for the switch state to change once

V为A罐、B罐的容积(升)V is the volume of tank A and tank B (liter)

Q为出水总管的流量(升/秒)Q is the flow rate of the outlet main pipe (liter/second)

仍以产量为每天150吨淡水的海水淡化系统为例:Still taking the seawater desalination system with the output of 150 tons of fresh water per day as an example:

出水管流量Q=0.35m3/分钟=6升/秒Outlet pipe flow Q=0.35m 3 /min=6L/s

假设A、B罐的容积取180升,则开关一次的时间周期为:Assuming that the volume of tanks A and B is 180 liters, the time period for switching once is:

t=V/Q=180升/6升/秒=30秒t=V/Q=180 liters/6 liters/second=30 seconds

即:受PLC控制系统操作,阀门开关状态切换一次的时间为30秒钟。系统阀门有足够的时间响应该数量级的操作。That is: under the operation of the PLC control system, the time for switching the valve switch state once is 30 seconds. System valves have sufficient time to respond to operations of this magnitude.

(5)异常工作状态下的保护系统(5) Protection system under abnormal working conditions

保护系统由安置在A罐中的位置传感器31、B罐中的位置传感器32、出水总管中的流量传感器33、总进气阀门3和总排气阀门30构成。其动作原理如下:The protection system consists of a position sensor 31 arranged in the A tank, a position sensor 32 in the B tank, a flow sensor 33 in the water outlet main pipe, a total intake valve 3 and a total exhaust valve 30 to form. Its action principle is as follows:

在正常情况下,A罐B罐中的水位应在上限位传感器和下限位传感器之间变动,出水总管中的流量变化也应保持在一定的范围之内。在该正常情况下,系统由PLC控制系统按一定的时序和周期控制进排气阀门的开关状态,保证系统正常运行。Under normal circumstances, the water level in tank A and tank B should vary between the upper limit sensor and the lower limit sensor, and the flow change in the water outlet main pipe should also be kept within a certain range. In this normal situation, the system controls the switch state of the intake and exhaust valves according to a certain sequence and period by the PLC control system to ensure the normal operation of the system.

但无论由于任何原因,出现以下情况,即属于非正常运行:However, for any reason, the following situations occur, that is, abnormal operation:

1)A罐B罐中的水位高于上限位传感器、低于下限位传感器1) The water level in Tank A and Tank B is higher than the upper limit sensor and lower than the lower limit sensor

2)出水总管37中的流量变化范围超过设定的范围2) The range of flow change in the water outlet main pipe 37 exceeds the set range

上述状态将通过位置传感器32、31和流量传感器33发送到PLC控制系统,PLC控制器将发出指令使总排气阀门30和总进气阀门3关闭,由于总进、排气阀门关闭,则A罐、B罐即立刻停止气液变送的运行,等待检修处理,而不至于产生向出水管排气或从排气管泄水的非正常情况。The above-mentioned state will be sent to the PLC control system through the position sensors 32, 31 and the flow sensor 33, and the PLC controller will issue instructions to close the total exhaust valve 30 and the total intake valve 3. Since the total intake and exhaust valves are closed, A Tanks and B tanks immediately stop the operation of gas-liquid transmission, waiting for maintenance and treatment, so as not to produce abnormal conditions such as exhausting water to the outlet pipe or draining water from the exhaust pipe.

(6)气液变送装置的进水系统(6) Water inlet system of gas-liquid transmission device

根据不同使用条件和要求,气液变送装置的进水系统可包含以下不同方法:According to different use conditions and requirements, the water inlet system of the gas-liquid transmission device can include the following different methods:

1)如图1所示,气液变送装置安装在距海面一定深度的位置,外有过滤网20对海水进行初步过滤。当A罐23、B罐29交替处于排气卸压状态时,罐内压力降到1大气压,海水在深水压作用下,交替从进水阀门18、15进入A罐、B罐,完成海水补给流程。该方法可省去蓄水池或低压水泵,海水自动补给,具有明显的节能效果,但进水压力将受波浪、潮汐等海面水文状态影响,进水压力波动度较大,采用该方法时系统应增加稳压装置。1) As shown in Figure 1, the gas-liquid transmission device is installed at a certain depth from the sea surface, and there is a filter 20 outside to initially filter the seawater. When tank A 23 and tank B 29 are alternately in the state of exhaust and pressure relief, the pressure inside the tank drops to 1 atmosphere, and the seawater, under the action of deep water pressure, alternately enters tank A and tank B from the inlet valves 18 and 15 to complete the seawater replenishment process. This method can save the storage tank or low-pressure water pump, and the seawater will be automatically replenished, which has obvious energy-saving effect. However, the inlet water pressure will be affected by the hydrological state of the sea surface such as waves and tides, and the fluctuation of the inlet water pressure will be large. When this method is adopted, the system A voltage stabilizer should be added.

2)如图9所示,气液变送装置安装在岸上固定位置或舰船舱内,用低压水泵从海中抽水,通过海水预处理器50后与气液变送装置的进水阀门18、15连接,以低水压(如2~3kg/cm2)向系统供水。当A罐23、B罐29交替处于排气卸压状态时,罐内压力下降,当罐内压力下降到低于水泵输送压力时,进水阀门18、15自动打开,海水交替进入A罐、B罐,完成海水补给流程。该方法可避免海面水文状态对系统的影响,进水压力可根据需要调节,压力稳定。由于在该方案中,需用水泵为系统给水,水泵功率约7kw,因此节能效果略低于方案1。但因在该方案中,水泵的作用在于输送水源,而不作增压之用,故水泵在正常效率的特性区域内工作,所需电机功率和耗能均比高压水泵系统低得多。仍以日产淡水150吨的系统为例,水泵输出的压力为3~5kg/cm2,流量为0.35m3/分钟,所需功率为7kw,加上产生压缩空气的7.5kw,整体功率为15kw,与高压水泵系统相比较,所耗能量下降50/15=333%,故仍有显著的节能效果。2) As shown in Figure 9, the gas-liquid transmission device is installed at a fixed position on the shore or in the cabin of the ship, and the water is pumped from the sea with a low-pressure water pump, and after passing through the seawater preprocessor 50, it is connected with the water inlet valve 18, 15 connection, supply water to the system with low water pressure (such as 2-3kg/cm 2 ). When tank A 23 and tank B 29 are alternately in the exhaust and pressure relief state, the pressure in the tank drops, and when the pressure in the tank drops below the delivery pressure of the water pump, the water inlet valves 18 and 15 are automatically opened, and seawater alternately enters tank A, Tank B completes the seawater replenishment process. This method can avoid the influence of the hydrological state of the sea surface on the system, and the water inlet pressure can be adjusted according to the needs, and the pressure is stable. Since in this scheme, a water pump is needed to supply water to the system, and the power of the water pump is about 7kw, so the energy saving effect is slightly lower than that of scheme 1. However, in this scheme, the function of the water pump is to transport the water source, not for pressurization, so the water pump works in the characteristic area of normal efficiency, and the required motor power and energy consumption are much lower than those of the high-pressure water pump system. Still taking the system with a daily output of 150 tons of fresh water as an example, the output pressure of the pump is 3-5kg/cm 2 , the flow rate is 0.35m 3 /min, and the required power is 7kw, plus 7.5kw for generating compressed air, the overall power is 15kw , Compared with the high-pressure water pump system, the energy consumption is reduced by 50/15=333%, so there is still a significant energy-saving effect.

(7)进排气阀门的不同结构设计(7) Different structural designs of intake and exhaust valves

如上所述,本实用新型提供的气液变送法是通过对进气阀4、7,排气阀5、6的开启与闭合状态的有序控制来实现的。进、排气阀开关状态的控制可根据需要通过不同的方法和装置来实现,主要包括以下方法:As mentioned above, the gas-liquid transmission method provided by the utility model is realized through orderly control of the opening and closing states of the intake valves 4, 7 and exhaust valves 5, 6. The control of the switch state of the intake and exhaust valves can be realized through different methods and devices according to the needs, mainly including the following methods:

1)独立阀门分别控制法1) Independent valve control method

如图1所示,进气阀门4、进气阀门7、排气阀门5、排气阀门6是互相独立的阀门(可以是电磁阀、气动阀、机电阀等),PLC控制系统分别与各阀门的执行机构连接,各阀门接受PLC的指令改变各自的开关状态,各阀门的动作速度和变化周期由计算机程序控制。As shown in Figure 1, the intake valve 4, intake valve 7, exhaust valve 5, and exhaust valve 6 are independent valves (which can be electromagnetic valves, pneumatic valves, electromechanical valves, etc.), and the PLC control system is connected with each valve respectively. The actuators of the valves are connected, each valve accepts the instruction of the PLC to change its own switching state, and the action speed and change period of each valve are controlled by the computer program.

2)三通组合阀门联动控制法2) Three-way combination valve linkage control method

如图7所示,由于系统要求A罐进气阀门4与B罐进气阀门7的开关状态必须保持反向,因此可采用一个三通阀门来替代进气阀门4和进气阀门7,三通阀已从结构上保证两个输出端的开关状态反向,故可简化PLC控制器的控制程序。As shown in Figure 7, since the system requires that the switch states of the intake valve 4 of the tank A and the intake valve 7 of the tank B must be reversed, a three-way valve can be used to replace the intake valve 4 and the intake valve 7. The through valve has structurally ensured that the switching states of the two output ends are reversed, so the control program of the PLC controller can be simplified.

同样,由于系统要求A罐排气阀门5与B罐排气阀门6的开关状态必须保持反向,因此也可采用一个三通阀门来替代排气阀门5和排气阀门6,三通阀已从结构上保证两个输出端的开关状态反向,故可简化PLC控制器的控制程序。Similarly, because the system requires that the switching states of the exhaust valve 5 of the tank A and the exhaust valve 6 of the tank B must be reversed, a three-way valve can also be used to replace the exhaust valve 5 and the exhaust valve 6. The three-way valve has been Structurally, the switching states of the two output ends are reversed, so the control program of the PLC controller can be simplified.

而两组三通阀的开关动作仍由PLC控制系统按程序控制,保证使同一个罐上的进气阀、排气阀呈反向的开关状态(即:当A罐进气阀4开启时,A罐排气阀5处于关闭状态:当B罐进气阀7开启时,B罐排气阀6处于关闭状态)The switching actions of the two groups of three-way valves are still controlled by the PLC control system according to the program, so as to ensure that the intake valve and exhaust valve on the same tank are in the reverse switch state (that is: when the intake valve 4 of tank A is opened) , the exhaust valve 5 of tank A is closed: when the intake valve 7 of tank B is opened, the exhaust valve 6 of tank B is closed)

3)四通组合阀门联动控制法3) Four-way combined valve linkage control method

如图8所示,由于在正常工作的情况下,安装在A罐、B罐上各进气阀、排气阀的开关状态的逻辑关系是固定不变的,因此可以制成如图8a所示的四通阀60,阀体60-1上有8个孔,两两相对(k1-k5、k2-k6、k3-k7、k4-k8),相对两通孔的畅通或阻塞状态由柱塞杆上的缺口位置控制,当相对两孔与柱塞杆60-2的缺口部分与相对时,该组孔畅通,相当于阀门开启状态,当相对两孔与柱塞杆60-2非缺口部分相对时,该组孔阻塞,相当于阀门关闭状态,As shown in Figure 8, since the logic relationship of the switch states of the intake valves and exhaust valves installed on tanks A and B is fixed under normal working conditions, it can be made as shown in Figure 8a. In the four-way valve 60 shown, there are 8 holes on the valve body 60-1, which are opposite to each other (k1-k5, k2-k6, k3-k7, k4-k8). The position of the notch on the plug rod is controlled. When the two opposite holes are opposite to the notch part of the plunger rod 60-2, the group of holes is unblocked, which is equivalent to the valve open state. When the two opposite holes are not notched with the plunger rod 60-2 When the parts are opposite, the group of holes is blocked, which is equivalent to the closed state of the valve.

孔k1与进气总管连接,孔k5与A罐进气管连接,孔k1-孔k5相当于A罐进气阀4Hole k1 is connected to the intake manifold, and hole k5 is connected to the intake pipe of tank A. Hole k1-hole k5 is equivalent to the intake valve 4 of tank A

孔k4与进气总管连接,孔k8与B罐进气管连接,孔k4-孔k8相当于B罐进气阀7Hole k4 is connected to the air intake main pipe, hole k8 is connected to the intake pipe of tank B, and hole k4-hole k8 is equivalent to the intake valve of tank B 7

孔k2与排气总管连接,孔k6与A罐排气管连接,孔k2-孔k6相当于A罐排气阀5Hole k2 is connected to the exhaust main pipe, hole k6 is connected to the exhaust pipe of tank A, and hole k2-hole k6 is equivalent to the exhaust valve 5 of tank A

孔k3与排气总管连接,孔k7与B罐排气管连接,孔k3-孔k7相当于B罐排气阀6Hole k3 is connected to the main exhaust pipe, and hole k7 is connected to the exhaust pipe of tank B. Hole k3-hole k7 is equivalent to exhaust valve 6 of tank B

柱塞杆60-2可由电磁元件60-3(或气动元件、机电元件)驱动,在阀体60-1的柱塞孔内左右移动,实现各阀孔开通、闭合状态同步切换的操作,The plunger rod 60-2 can be driven by the electromagnetic element 60-3 (or pneumatic element, electromechanical element), and move left and right in the plunger hole of the valve body 60-1 to realize the operation of synchronously switching between the open and closed states of each valve hole.

第一周期:如图8a所示,PLC控制系统驱动阻塞杆60-2移至R侧,此时A罐进气阀开通、排气阀闭合,A罐处于加压排水状态;同时B罐进气阀闭合、排气阀开通,B罐处于卸压补水状态。The first cycle: as shown in Figure 8a, the PLC control system drives the blocking rod 60-2 to move to the R side. At this time, the intake valve of tank A is opened, the exhaust valve is closed, and tank A is in the state of pressurized drainage; The air valve is closed, the exhaust valve is opened, and tank B is in the state of pressure relief and water replenishment.

第二周期:如图8b所示,PLC控制系统驱动阻塞杆60-2移至L侧,此时A罐进气阀闭合、排气阀开通,A罐切换为卸压补水状态;同时B罐进气阀开通、排气阀闭合,B罐切换为卸压补水状态。The second cycle: as shown in Figure 8b, the PLC control system drives the blocking rod 60-2 to move to the L side. At this time, the intake valve of tank A is closed, the exhaust valve is opened, and tank A is switched to the state of pressure relief and water replenishment; at the same time, tank B The intake valve is opened, the exhaust valve is closed, and tank B is switched to the state of pressure relief and water replenishment.

第三周期:在PLC控制系统的作用下,柱塞杆又重复第一周期的运行,切换A罐、B罐的运行状态。The third cycle: Under the action of the PLC control system, the plunger rod repeats the operation of the first cycle to switch the operation status of tank A and tank B.

在PLC控制系统的驱动作用下,柱塞杆60-2不断作周而复始的往复运动,即可驱动气液变送系统连续、稳定的向海水淡化处理系统输送高压海水。Driven by the PLC control system, the plunger rod 60-2 continuously performs reciprocating motions to drive the gas-liquid transmission system to continuously and stably deliver high-pressure seawater to the seawater desalination treatment system.

(8)气液变送密闭罐的不同结构(8) Different structures of closed tanks for gas-liquid transmission

根据不同需要和加工要求,气液变送系统中的密封罐A、B可设计为不同的结构形式:According to different needs and processing requirements, the sealed tanks A and B in the gas-liquid transmission system can be designed in different structural forms:

1)如图1、图13所示,密封罐A、密封罐B可以是两个独立的罐体,其形状可以是球体、圆柱体或其他形状1) As shown in Figure 1 and Figure 13, sealed tank A and sealed tank B can be two independent tanks, and their shapes can be spheres, cylinders or other shapes

2)如图2、图3所示,密封罐A、密封罐B可以由一个罐体加中隔板21分隔而成,罐体的形状可以是球体、圆柱体或其他形状2) As shown in Figure 2 and Figure 3, the sealed tank A and the sealed tank B can be separated by a tank body and a middle partition 21, and the shape of the tank body can be a sphere, a cylinder or other shapes

3)如果处理工艺中需要将高压空气与水分隔开来,则密封罐A、密封罐B可以采用无杆活塞气缸的结构,如图10所示,高压空气不直接与水接触,通过无杆活塞向水施加压力,产生高压水的工作原理不变,同样可以向出水总管输出高压水;排气卸压时,活塞空气侧的压力降低,海水压力大于罐内空气压力,可将活塞向空气侧推移,海水从进水阀进入罐体,完成补水操作,3) If the high-pressure air and water need to be separated in the treatment process, the sealed tank A and sealed tank B can adopt the structure of rodless piston cylinder, as shown in Figure 10, the high-pressure air does not directly contact with the water, and the rodless The piston exerts pressure on the water, and the working principle of producing high-pressure water remains unchanged, and it can also output high-pressure water to the water outlet pipe; when the exhaust is released, the pressure on the air side of the piston decreases, and the seawater pressure is greater than the air pressure in the tank, and the piston can be pushed to the air. sideways, seawater enters the tank from the water inlet valve to complete the water replenishment operation,

4)如果处理工艺中需要将高压空气与水分隔开来,则密封罐A、密封罐B还可以采用带有气囊结构的罐体,如图11所示,高压空气不直接与水接触,通过气囊向水施加压力,产生高压水的工作原理不变,同样可以向出水总管输出高压水;排气卸压时,气囊空气侧的压力降低,海水压力大于罐内空气压力,可将气囊向空气侧推移,海水从进水阀进入罐体,完成补水操作,4) If it is necessary to separate the high-pressure air from the water in the treatment process, the sealed tank A and the sealed tank B can also use a tank body with an air bag structure, as shown in Figure 11, the high-pressure air does not directly contact with the water, through The airbag exerts pressure on the water, and the working principle of producing high-pressure water remains unchanged, and it can also output high-pressure water to the water outlet main pipe; when exhausting and depressurizing, the pressure on the air side of the airbag decreases, and the seawater pressure is greater than the air pressure in the tank, and the airbag can be released to the air. sideways, seawater enters the tank from the water inlet valve to complete the water replenishment operation,

3、多级气液变送系统的串联运行3. Series operation of multi-stage gas-liquid transmission system

如图12所示,本实用新型涉及的多级气液变送系统并可串联运行,以上一级反渗透处理系统62排放的次高浓度海水65作为原料,进入下一级气液变送装置67,在第二级增压泵66的作用下,将次高浓度盐水输入下一级反渗透膜68进行第二级海水淡化处理。二级反渗透膜68在输出二级淡水69的同时,又排放出浓度更高的二级高浓度盐水70,如有需要,还可串联第三级或更多级的气液变送系统进行多级反渗透海水淡化处理,最大限度地提高排出盐水的浓度后再输入蒸发罐,通过蒸发处理即可形成结晶盐回收。从而实现无排放的反渗透海水淡化处理。As shown in Figure 12, the multi-stage gas-liquid transmission system involved in the present invention can operate in series, and the sub-high concentration seawater 65 discharged from the upper-stage reverse osmosis treatment system 62 is used as raw material to enter the next-stage gas-liquid transmission device 67. Under the action of the second-stage booster pump 66, the second-stage high-concentration brine is input to the next-stage reverse osmosis membrane 68 for second-stage seawater desalination treatment. While the secondary reverse osmosis membrane 68 outputs the secondary fresh water 69, it also discharges the secondary high-concentration brine 70 with a higher concentration. If necessary, the gas-liquid transmission system of the third or more stages can be connected in series. Multi-stage reverse osmosis seawater desalination treatment maximizes the concentration of the discharged brine before entering the evaporation tank, and the crystalline salt can be recovered through evaporation treatment. In this way, discharge-free reverse osmosis seawater desalination treatment is realized.

由于反渗透膜的出水能力、效率与待处理原水的浓度密切相关,当待处理原水的浓度增加时,需提高原水的输入压力才能处理出淡水,浓度越高、需要的压力愈大。例如:当待处理原水为通常海水25时,所需输入水压约为50~60kg/cm2,当输入原水为次高浓度海水65时,所需输入水压约为100~120kg/cm2,当输入原水为二级高浓度海水70时,所需输入水压约为180~200kg/cm2。目前,虽有能够承受高压的反渗透膜供应,但在采用传统的高压水泵的系统中,提高进水压力将大幅度增加能耗,而且,压力愈高能耗上升速度愈快。因此目前几乎所有的反渗透海水淡化处理系统(包括大型、中型、小型系统)均无法采用多级反渗透处理系统串联处理的运行方式,而是直接将浓盐水65经过压力回收后排入下水道或近海之中,对附近海域造成浓盐水污染,严重破坏了近海的生态平衡,甚至造成海岸农田的盐硷化,限制了海水淡化工程的发展。Since the water output capacity and efficiency of the reverse osmosis membrane are closely related to the concentration of the raw water to be treated, when the concentration of the raw water to be treated increases, the input pressure of the raw water needs to be increased to process the fresh water. The higher the concentration, the greater the pressure required. For example: when the raw water to be treated is normal seawater 25, the required input water pressure is about 50-60kg/cm 2 , when the input raw water is sub-high concentration seawater 65, the required input water pressure is about 100-120kg/cm 2 , when the input raw water is secondary high-concentration seawater 70, the required input water pressure is about 180-200kg/cm 2 . At present, although there is a supply of reverse osmosis membranes that can withstand high pressure, in systems using traditional high-pressure water pumps, increasing the inlet water pressure will greatly increase energy consumption, and the higher the pressure, the faster the energy consumption rises. Therefore, almost all reverse osmosis seawater desalination treatment systems (including large-scale, medium-sized and small-scale systems) cannot adopt the operation mode of multi-stage reverse osmosis treatment systems in series, but directly discharge the concentrated brine 65 into the sewer or water after pressure recovery. In the coastal waters, concentrated salt water pollutes the nearby waters, seriously destroys the ecological balance of the coastal waters, and even causes salinization of coastal farmland, which limits the development of seawater desalination projects.

但如采用本实用新型提供的气液变送系统,则能方便、节能的实现多级反渗透海水淡化系统串联运行,其基本原理如下:However, if the gas-liquid transmission system provided by the utility model is adopted, the multi-stage reverse osmosis seawater desalination system can be operated in series in a convenient and energy-saving manner. The basic principles are as follows:

如图12所示,第二级增压泵66的进气管与第一级增压泵61的输出端连接,当第二级增压泵66的输入气压为60kg/cm2时,第二级增压泵66的增压比只需1:2,即可方便的获得120kg/cm2的气压。同时,二级气液变送系统67的进水管与一级反渗透装置62的浓盐水排放口65连接,则二级气液变送器67的输出水压即可达到120kg/cm2As shown in Figure 12, the intake pipe of the second stage booster pump 66 is connected with the output end of the first stage booster pump 61, when the input air pressure of the second stage booster pump 66 is 60kg/cm 2 , the second stage The boosting ratio of the booster pump 66 only needs to be 1:2 to easily obtain an air pressure of 120kg/cm 2 . At the same time, the water inlet pipe of the secondary gas-liquid transmission system 67 is connected to the brine outlet 65 of the primary reverse osmosis device 62, so the output water pressure of the secondary gas-liquid transmitter 67 can reach 120kg/cm 2 .

由于反渗透处理系统的得水率为30%,故进入二级处理的水(次浓盐水65)的流量与进入一级处理的水(即:海水11)的流量相比减少了30%,故二级处理系统的能耗也比一级处理的能耗减少30%(在气液变送系统中,气体的消耗与其输送水的流量成正比,流量下降30%,故气体消耗也降低30%,能量消耗也降低30%)。同理,如进行第三级处理,其能耗也依次递减。Since the water yield of the reverse osmosis treatment system is 30%, the flow of water entering the secondary treatment (sub-concentrated brine 65) is reduced by 30% compared with the flow of water entering the primary treatment (ie: seawater 11), Therefore, the energy consumption of the secondary treatment system is also reduced by 30% compared with the energy consumption of the primary treatment (in the gas-liquid transmission system, the gas consumption is proportional to the flow rate of the transported water, and the flow rate is reduced by 30%, so the gas consumption is also reduced by 30% %, energy consumption is also reduced by 30%). In the same way, if the third-level treatment is carried out, the energy consumption will also decrease in turn.

仍以上述日产150吨淡水的系统为例,如图12所示,二级气液变送系统的串联运行时,与一级处理系统相比较,能耗仅增加70%。进行一级海水淡化处理的每天用电量为300kwh,获得淡水150吨(按流量500吨/天、得水率30%计算)。进行二级淡化处理的每天用电量为300kwh×70%=210kwh,获得淡水90吨(按流量450吨/天、得水率20%计算)。则每天总体用电量510kwh、获得淡水总量240吨,单位能耗为:510kwh/240吨=2.2kwh/t,与气液变送系统一级淡化处理的能耗2kwh/t相比基本持平、略有上升,但与高压水泵系统的一级反渗透处理能耗8kwh/t相比,仍具有350%以上的节能效果。Still taking the above-mentioned 150-ton fresh water system as an example, as shown in Figure 12, when the secondary gas-liquid transmission system is operated in series, compared with the primary treatment system, the energy consumption only increases by 70%. The daily electricity consumption for primary seawater desalination treatment is 300kwh, and 150 tons of fresh water can be obtained (calculated based on a flow rate of 500 tons/day and a water yield of 30%). The daily electricity consumption for secondary desalination treatment is 300kwh×70%=210kwh, and 90 tons of fresh water can be obtained (calculated based on a flow rate of 450 tons/day and a water yield of 20%). The total power consumption per day is 510kwh, and the total amount of fresh water obtained is 240 tons. The unit energy consumption is: 510kwh/240 tons=2.2kwh/t, which is basically the same as the energy consumption of the first-level desalination treatment of the gas-liquid transmission system 2kwh/t , slightly increased, but compared with the 8kwh/t energy consumption of the first-stage reverse osmosis treatment of the high-pressure water pump system, it still has an energy-saving effect of more than 350%.

从上述分析计算可见,本实用新型提出的气液变送法具有显著的节能效果,使多级反渗透处理串联运行的大规模应用成为可能。From the above analysis and calculation, it can be seen that the gas-liquid transmission method proposed by the utility model has a remarkable energy-saving effect, making it possible to apply large-scale applications of multi-stage reverse osmosis treatment in series.

气液变送海水淡化系统的应用实例Application example of gas-liquid transmission seawater desalination system

1、用作海上移动淡水供应站1. Used as a mobile fresh water supply station at sea

如图1所示,本实用新型所涉及的气液变送装置可安装在距海面一定深度的位置,海水在深水压作用下,自动完成海水补给。无需蓄水池及低压水泵供水,只需小功率空压机即可驱动系统运行,因此适合安装在海上浮动平台,与波浪能、潮汐能采集装置连接,或与风能采集装置连接,利用自然能源产生压缩空气,即可驱动反渗透海水淡化系统工作,在海面浮动平台上(或无人岛上)源源不断地产生淡水,成为海上移动淡水供应站(或海岛淡水供应站),在无需通过内陆供电、供水的情况下,即可利用自然能源解决无人岛的淡水供应问题,有利于无人岛的开发利用和边防哨所建设。As shown in Figure 1, the gas-liquid transmission device involved in the utility model can be installed at a certain depth from the sea surface, and the seawater can automatically complete the seawater replenishment under the action of deep water pressure. There is no need for water storage tanks and low-pressure water pumps, and only a small-power air compressor is needed to drive the system, so it is suitable for installation on offshore floating platforms, connected with wave energy and tidal energy harvesting devices, or connected with wind energy harvesting devices to utilize natural energy Generate compressed air to drive the reverse osmosis seawater desalination system to work, continuously generate fresh water on the floating platform (or uninhabited island) on the sea surface, and become a mobile fresh water supply station at sea (or island fresh water supply station), without passing through In the case of land power supply and water supply, natural energy can be used to solve the fresh water supply problem of uninhabited islands, which is conducive to the development and utilization of uninhabited islands and the construction of border posts.

2、用作船舰的淡水供应装置2. Used as a fresh water supply device for ships

如图9所示,本实用新型涉及的气液变送装置也可安装在舰船舱中,用低压水泵抽取海水后向本系统供水,即可通过反渗透法产生淡水。与传统高压水泵法海水淡化处理系统相比较,本系统所需功率及能耗减少3倍以上,特别适合舰船的要求,可广泛应用于各类船舰。As shown in Figure 9, the gas-liquid transmission device involved in the utility model can also be installed in the cabin of a ship, and the low-pressure water pump can be used to pump sea water and supply water to the system, so that fresh water can be produced by reverse osmosis. Compared with the traditional high-pressure water pump seawater desalination treatment system, the required power and energy consumption of this system are reduced by more than 3 times, which is especially suitable for the requirements of ships and can be widely used in various types of ships.

3、用于无污染高效节能海水淡化工程3. Used in pollution-free, high-efficiency and energy-saving seawater desalination projects

如图12所示,本实用新型涉及的多级气液变送系统并可串联运行,以上一级反渗透处理系统62排放的次高浓度海水65作为原料,进入下一级气液变送装置67,在第二级增压泵66的作用下,将次高浓度盐水输入下一级反渗透膜68进行第二级海水淡化处理。二级反渗透膜68在输出二级淡水69的同时,又排放出浓度更高的二级高浓度盐水70,如有需要,还可串联第三级或更多级的气液变送系统进行多级反渗透海水淡化处理,最大限度地提高排出盐水的浓度后,再与蒸发装置连接,高压高浓度通过喷嘴输入蒸发罐,通过蒸发处理即可形成结晶盐回收。从而实现无排放的反渗透海水淡化处理。As shown in Figure 12, the multi-stage gas-liquid transmission system involved in the present invention can operate in series, and the sub-high concentration seawater 65 discharged from the upper-stage reverse osmosis treatment system 62 is used as raw material to enter the next-stage gas-liquid transmission device 67. Under the action of the second-stage booster pump 66, the second-stage high-concentration brine is input to the next-stage reverse osmosis membrane 68 for second-stage seawater desalination treatment. While the secondary reverse osmosis membrane 68 outputs the secondary fresh water 69, it also discharges the secondary high-concentration brine 70 with a higher concentration. If necessary, the gas-liquid transmission system of the third or more stages can be connected in series. Multi-stage reverse osmosis seawater desalination treatment maximizes the concentration of the discharged brine, and then connects it to the evaporation device. The high pressure and high concentration are input into the evaporation tank through the nozzle, and the crystalline salt can be recovered through evaporation treatment. In this way, discharge-free reverse osmosis seawater desalination treatment is realized.

采用本实用新型提出的多级气液变送串联运行法海水淡化处理,可在能耗低于传统反渗透法的前提下,提高淡水产量,回收结晶海盐,实现无污染海水淡化处理,大幅度提高直接经济效益和社会效益,Adopting the seawater desalination treatment of the multi-stage gas-liquid transmission and series operation method proposed by the utility model can increase the freshwater production, recycle crystalline sea salt, and realize pollution-free seawater desalination treatment on the premise that the energy consumption is lower than that of the traditional reverse osmosis method. Improve direct economic and social benefits,

4、在其他水处理系统中广泛应用4. Widely used in other water treatment systems

与海水淡化处理相同,凡涉及采用高压水泵进行反渗透法水处理的系统均存在水泵大量能耗的问题,例如:污水处理、饮用水处理、锅炉水处理等。Similar to seawater desalination treatment, any system involving the use of high-pressure water pumps for reverse osmosis water treatment has the problem of large energy consumption of water pumps, such as sewage treatment, drinking water treatment, boiler water treatment, etc.

本实用新型提供的气液变送系统可作为一个独立的高压水供应模块,简单方便地替代水处理系统中的高压水泵动力系统,在不改变既有水处理工艺和出水质量的条件下降低设备装机功率,并大幅度降低用电量,具有显著的节能效果。The gas-liquid transmission system provided by the utility model can be used as an independent high-pressure water supply module, which can simply and conveniently replace the high-pressure water pump power system in the water treatment system, and reduce equipment without changing the existing water treatment process and water quality. Installed power, and greatly reduce power consumption, has a significant energy-saving effect.

Claims (8)

1.以压缩空气为动力的气液变送海水淡化系统,其特征在于,包括1. A gas-liquid transmission seawater desalination system powered by compressed air, characterized in that it includes 高压气体发送系统,用于供应高压气体;High-pressure gas distribution system for supplying high-pressure gas; 气液变送系统,包括两气液变送罐,每个气液变送罐配置有可开启/关闭的进气阀、排气阀、进水阀和排水阀;Gas-liquid transmission system, including two gas-liquid transmission tanks, each gas-liquid transmission tank is equipped with open/close inlet valve, exhaust valve, water inlet valve and drain valve; 海水补给系统,用于向所述气液变送罐补充海水;A seawater replenishment system, used to replenish seawater to the gas-liquid transfer tank; 控制系统,与各进气阀、排气阀、进水阀和排水阀耦接,以使两气液变送罐其中的第一气液变送罐接收所述高压气体并利用高压气体排出海水的同时,其中的第二气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水,或者第二气液变送罐接收所述高压气体并利用高压气体排出海水的同时,第一气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水;以及The control system is coupled with each intake valve, exhaust valve, water intake valve and drain valve, so that the first gas-liquid transfer tank among the two gas-liquid transfer tanks receives the high-pressure gas and uses the high-pressure gas to discharge seawater At the same time, the second gas-liquid transmission tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system, or the second gas-liquid transmission tank receives the high-pressure gas and uses the high-pressure gas to discharge the seawater At the same time, the first gas-liquid transfer tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system; and 反渗透膜海水淡化系统,利用所述气液变送罐在高压气体作用下排出的海水进行反渗透法海水淡化,所述高压气体的压力至少为反渗透膜海水淡化系统的渗透压力。The reverse osmosis membrane seawater desalination system uses the seawater discharged from the gas-liquid transfer tank under the action of high-pressure gas to perform reverse osmosis seawater desalination, and the pressure of the high-pressure gas is at least the osmotic pressure of the reverse osmosis membrane seawater desalination system. 2.如权利要求1所述的气液变送海水淡化系统,其特征在于,两气液变送罐配置的进气阀、排气阀、进水阀和排水阀为独立的阀门,或三通阀门或四通阀门,各阀门的动作分别由控制系统的程序实现。2. The gas-liquid transmission seawater desalination system according to claim 1, characterized in that, the inlet valve, exhaust valve, water inlet valve and drain valve configured by the two gas-liquid transmission tanks are independent valves, or three One-way valve or four-way valve, the action of each valve is realized by the program of the control system. 3.如权利要求1所述的气液变送海水淡化系统,其特征在于,该气液变送海水淡化系统包括多级所述气液变送系统,各级气液变送系统分别独立耦接反渗透膜海水淡化系统以使各自排出海水至各自耦接的反渗透膜海水淡化系统进行淡化,后一级气液变送系统的气液变送罐以前一级气液变送系统对应的反渗透膜海水淡化系统排出的浓水为作为海水进行补充。3. The gas-liquid transmission seawater desalination system according to claim 1, characterized in that, the gas-liquid transmission seawater desalination system comprises multi-stage gas-liquid transmission systems, and the gas-liquid transmission systems at each level are independently coupled Connect the reverse osmosis membrane seawater desalination system so that each discharges seawater to the respective coupled reverse osmosis membrane seawater desalination system for desalination. The concentrated water discharged from the reverse osmosis membrane seawater desalination system is supplemented as seawater. 4.如权利要求1所述的气液变送海水淡化系统,其特征在于,所述气液变送系统的气液变送罐浸没在海水之中,所述海水补给系统包括海中设置的过滤装置。4. The gas-liquid transmission seawater desalination system according to claim 1, wherein the gas-liquid transmission tank of the gas-liquid transmission system is submerged in seawater, and the seawater replenishment system includes a filter set in the sea device. 5.如权利要求1所述的气液变送海水淡化系统,其特征在于,所述气液变送系统安装在陆地上,所述海水补给系统包括向气液变送罐提供海水的水泵。5. The gas-liquid transmission seawater desalination system according to claim 1, wherein the gas-liquid transmission system is installed on land, and the seawater replenishment system includes a water pump for supplying seawater to the gas-liquid transmission tank. 6.如权利要求1所述的气液变送海水淡化系统,其特征在于,所述气液变送罐中所述高压气体和海水之间的相互作用是通过直接接触或者由活塞或者气囊传递压力实现。6. The gas-liquid transmission seawater desalination system according to claim 1, wherein the interaction between the high-pressure gas and seawater in the gas-liquid transmission tank is through direct contact or transmission by a piston or an air bag Pressure to achieve. 7.如权利要求1所述的气液变送海水淡化系统,其特征在于,所述气液变送罐中安装有液位传感器,将液位信息发送到控制系统,当液面超过上限位时控制排气阀门关闭,当液面低于下限位时,控制进气阀门关闭;气液变送罐至反渗透膜海水淡化系统的出水管道中安置有流量传感器,将水液的流量信息发送到控制系统,根据用水流量的变化控制各进、排气阀门的开关频率,当流量为零时,使各排气阀门关闭。7. The gas-liquid transmission seawater desalination system according to claim 1, characterized in that a liquid level sensor is installed in the gas-liquid transmission tank to send the liquid level information to the control system, when the liquid level exceeds the upper limit when the liquid level is lower than the lower limit, control the intake valve to close; a flow sensor is installed in the outlet pipe from the gas-liquid transfer tank to the reverse osmosis membrane seawater desalination system, and the flow information of the water liquid is sent To the control system, the switching frequency of each inlet and exhaust valve is controlled according to the change of water flow, and when the flow is zero, each exhaust valve is closed. 8.以压缩空气为动力的气液变送系统,其特征在于,包括8. A gas-liquid transmission system powered by compressed air, characterized in that it includes 高压气体发送系统,用于供应高压气体;High-pressure gas distribution system for supplying high-pressure gas; 气液变送系统,包括两气液变送罐,每个气液变送罐配置有可开启/关闭的进气阀、排气阀、进水阀和排水阀;Gas-liquid transmission system, including two gas-liquid transmission tanks, each gas-liquid transmission tank is equipped with open/close inlet valve, exhaust valve, water inlet valve and drain valve; 海水补给系统,用于向所述气液变送罐补充海水;以及A seawater replenishment system, used to replenish seawater to the gas-liquid transfer tank; and 控制系统,与各进气阀、排气阀、进水阀和排水阀耦接,以使两气液变送罐其中的第一气液变送罐接收所述高压气体并利用高压气体排出海水的同时,其中的第二气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水,或者第二气液变送罐接收所述高压气体并利用高压气体排出海水的同时,第一气液变送罐排放其内部的所述高压气体并接收所述海水补给系统供应的海水。The control system is coupled with each intake valve, exhaust valve, water intake valve and drain valve, so that the first gas-liquid transfer tank among the two gas-liquid transfer tanks receives the high-pressure gas and uses the high-pressure gas to discharge seawater At the same time, the second gas-liquid transmission tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system, or the second gas-liquid transmission tank receives the high-pressure gas and uses the high-pressure gas to discharge the seawater At the same time, the first gas-liquid transfer tank discharges the high-pressure gas inside and receives the seawater supplied by the seawater supply system.
CN2013201031718U 2013-03-06 2013-03-06 Gas-liquid transmission system taking compressed air as power, and seawater desalination system Expired - Fee Related CN203229405U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103951099A (en) * 2014-03-28 2014-07-30 宁波埃克钛能源科技有限公司 Integrated treatment equipment for treating waste water
CN103979642A (en) * 2014-05-14 2014-08-13 海南大学 A gas-accelerated raw water shock pressure reverse osmosis water treatment method
CN104671354A (en) * 2015-02-16 2015-06-03 集美大学 Wave energy driven air pressure seawater desalination system
CN109507957A (en) * 2017-09-15 2019-03-22 进金生实业股份有限公司 Cloud intelligent power-saving system for water treatment industry

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103951099A (en) * 2014-03-28 2014-07-30 宁波埃克钛能源科技有限公司 Integrated treatment equipment for treating waste water
CN103951099B (en) * 2014-03-28 2016-01-13 宁波埃克钛能源科技有限公司 Waste water integrated treatment unit
CN103979642A (en) * 2014-05-14 2014-08-13 海南大学 A gas-accelerated raw water shock pressure reverse osmosis water treatment method
CN104671354A (en) * 2015-02-16 2015-06-03 集美大学 Wave energy driven air pressure seawater desalination system
CN109507957A (en) * 2017-09-15 2019-03-22 进金生实业股份有限公司 Cloud intelligent power-saving system for water treatment industry
CN109507957B (en) * 2017-09-15 2022-04-01 进金生实业股份有限公司 Cloud intelligent power-saving system for water treatment industry

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