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CN203227861U - Cold shearing machine - Google Patents

Cold shearing machine Download PDF

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Publication number
CN203227861U
CN203227861U CN2013201422321U CN201320142232U CN203227861U CN 203227861 U CN203227861 U CN 203227861U CN 2013201422321 U CN2013201422321 U CN 2013201422321U CN 201320142232 U CN201320142232 U CN 201320142232U CN 203227861 U CN203227861 U CN 203227861U
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adjustment plate
connector
plate
slider
cutting edge
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刘炜
沈士蒽
柯尊凤
张月
曹立冬
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BEIJING JINGCHENG RUIXIN CHANGCAI ENGINEERING TECHNOLOGY Co Ltd
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BEIJING JINGCHENG RUIXIN CHANGCAI ENGINEERING TECHNOLOGY Co Ltd
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Abstract

本实用新型提供一种冷剪机,包括:机架,剪切机构和剪刃侧隙调整结构。其中,剪切机构包括:能够相对移动的上剪刃和下剪刃。剪刃侧隙调整结构包括斜滑板和用于将上剪刃固设在所述斜滑板上的滑块,滑块设置在斜滑板的滑块安装槽中,并通过螺钉固定在斜滑板上。本实用新型中的冷剪机通过将滑块设置在斜滑板的滑块安装槽中,使滑块在工作过程中所收到的摩擦力F全部由斜滑板的安装槽的“止口”来承受,避免螺钉承受剪切力。所以,在使用过程中除了滑板因过度磨损而需要更换外,不会发生因螺钉被剪断而需要进行更换的情况,减少了事故率的发生,大大提高了冷剪机的作业率。

Figure 201320142232

The utility model provides a cold shearing machine, comprising: a frame, a shearing mechanism and a shear blade side clearance adjustment structure. Wherein, the shearing mechanism includes: an upper cutting edge and a lower cutting edge capable of relative movement. The cutting edge backlash adjustment structure includes an inclined slide plate and a slider for fixing the upper cutting edge on the inclined slide plate. The slide block is arranged in the slide block installation groove of the inclined slide plate and fixed on the inclined slide plate by screws. The cold shearing machine in the utility model sets the slider in the slider installation groove of the inclined slide, so that the friction force F received by the slider in the working process is all received by the "stop" of the installation groove of the inclined slide. To withstand, to avoid shear stress on the screw. Therefore, in the process of use, except that the slide plate needs to be replaced due to excessive wear, there will be no need to replace the screw due to shearing, which reduces the occurrence of accidents and greatly improves the operating rate of the cold shear.

Figure 201320142232

Description

一种冷剪机a cold shear

技术领域technical field

本实用新型涉及一种用于剪切棒材的冷剪机;属于棒材加工领域。The utility model relates to a cold shearing machine for cutting bars, which belongs to the field of bar processing.

背景技术Background technique

冷剪机是棒材生产线的关键设备,其功能是根据定尺长度剪切棒材。现有技术中,如图1所示,常用的冷剪机包括:机架(图中未显示)、设置在机架上用于剪切棒材的剪切机构和用于调节上下剪刃之间侧隙的剪刃侧隙调整结构。其中,剪切机构包括:剪切装置和剪切驱动装置。剪切装置包括:上刀座8、下刀座9、下剪刃14和上剪刃15。剪切驱动装置包括:销轴10、连杆11、曲轴12和传动系统13。下剪刃14通过下刀座9固设在机架上。剪切棒材时,下剪刃14固定不动,传动系统13驱动曲轴12旋转,从而带动连杆11做上下运动,进而带动上剪刃15相对下剪刃14上、下运动。连杆11和滑架7通过销轴10铰接,因此,当连杆11做上下运动时,必然带动滑架7沿滑块6表面上下滑动,滑架7上下滑动最终使固定在滑架7上的上刀座8连同固定在上刀座8上的上剪刃15一起作上下运动,完成轧件的剪切动作。The cold shear machine is the key equipment of the bar production line, and its function is to cut the bar according to the fixed length. In the prior art, as shown in Figure 1, the commonly used cold shears include: a frame (not shown in the figure), a shearing mechanism arranged on the frame for cutting bars, and a mechanism for adjusting the upper and lower shear blades. The side clearance adjustment structure of the cutting edge. Wherein, the shearing mechanism includes: a shearing device and a shearing driving device. The shearing device comprises: an upper knife seat 8 , a lower knife seat 9 , a lower cutting edge 14 and an upper cutting edge 15 . The shear driving device includes: a pin shaft 10 , a connecting rod 11 , a crankshaft 12 and a transmission system 13 . The lower cutting edge 14 is fixed on the frame by the lower knife seat 9 . When cutting the bar, the lower cutting edge 14 is fixed, and the transmission system 13 drives the crankshaft 12 to rotate, thereby driving the connecting rod 11 to move up and down, and then driving the upper cutting edge 15 to move up and down relative to the lower cutting edge 14. The connecting rod 11 and the sliding frame 7 are hinged through the pin shaft 10. Therefore, when the connecting rod 11 moves up and down, it will inevitably drive the sliding frame 7 to slide up and down along the surface of the slider 6. The sliding frame 7 slides up and down and finally fixes on the sliding frame 7. The upper knife rest 8 and the upper cutting edge 15 fixed on the upper knife rest 8 move up and down together to complete the shearing action of the rolled piece.

在剪切过程中,上剪刃15与下剪刃14之间的侧隙对所剪切的棒材断面质量起着至关重要的作用,剪刃侧隙过大,则棒材切口不符合国家标准;剪刃侧隙过小,则增加上剪刃15与下剪刃14发生干涉的风险;所以,上剪刃15与下剪刃14必须保持一个合理的剪刃侧隙,通常为0.2~0.3mm。如图1所示,常用的剪刃侧隙调整结构包括:驱动组件、连接件17、调整板3和调整结构。其中,驱动组件用于将外部动力传递给调整板3,其包括:螺杆1和手轮2;螺杆1的一端与手轮2相连,另一端通过螺纹连接与调整板3相连。由于调整板3的尺寸限制,所以,通常在调整板3与螺杆1的连接端固设连接件17,连接件17的一端通过焊接等方式固定设置在调整板3的连接端(顶端)上,在连接件17的另一端加工有用于与螺杆1连接的螺纹,优选的,螺杆1上设置有外螺纹,连接件17上设置有内螺纹。调整板3的一侧为顶靠在固设在机架上的箱体4上,与之相对侧设置有顶推斜面,并通过顶推斜面与调整结构中的斜滑板5相接。调整结构包括:斜滑板5、固定设置在斜滑板5上的滑块6和与滑块6贴合在一起的滑架7。During the shearing process, the side clearance between the upper cutting edge 15 and the lower cutting edge 14 plays a vital role in the quality of the cut bar section. National standard; if the side clearance of the cutting edge is too small, the risk of interference between the upper cutting edge 15 and the lower cutting edge 14 will increase; therefore, a reasonable cutting edge backlash must be maintained between the upper cutting edge 15 and the lower cutting edge 14, usually 0.2 ~0.3mm. As shown in FIG. 1 , a common shear blade backlash adjustment structure includes: a drive assembly, a connecting piece 17 , an adjustment plate 3 and an adjustment structure. Wherein, the drive assembly is used to transmit external power to the adjustment plate 3, which includes: a screw 1 and a hand wheel 2; one end of the screw 1 is connected with the hand wheel 2, and the other end is connected with the adjustment plate 3 through a threaded connection. Due to the size limitation of the adjustment plate 3, a connecting piece 17 is usually fixed at the connecting end of the adjusting plate 3 and the screw rod 1, and one end of the connecting piece 17 is fixedly arranged on the connecting end (top) of the adjusting plate 3 by means of welding or the like, The other end of the connecting piece 17 is processed with threads for connecting with the screw 1 , preferably, the screw 1 is provided with external threads, and the connecting piece 17 is provided with internal threads. One side of the adjustment plate 3 leans against the box body 4 fixed on the frame, and the opposite side is provided with a pushing slope, and connects with the inclined slide plate 5 in the adjustment structure through the pushing slope. The adjustment structure includes: a slanted slide plate 5 , a slider 6 fixedly arranged on the slanted slide plate 5 , and a carriage 7 attached to the slide block 6 .

工作时,旋转手轮2,带动螺杆1上下移动,螺杆1与调整板3通过螺纹连接,因此,当螺杆1转动时,将使调整板3沿箱体4的表面上下滑动。斜滑板5与调整板3的接触面为成一定角度的斜面,如图2所示,滑块6与斜滑板5通过沉头螺钉16a连接在一起,当调整板3在垂直方向上下滑动时,将推动斜滑板5和滑块6在水平方向左右移动,由于滑架7与滑块6的表面贴合在一起,当滑块6左右移动时,也将推动滑架7左右移动,上剪刃15固定在上刀座8上,上刀座8与滑架7通过螺栓连接紧固,当滑架7左右移动时,上剪刃15将远离或靠近下剪刃14,从而实现调整剪刃侧隙的功能。During work, rotate the handwheel 2 to drive the screw rod 1 to move up and down, and the screw rod 1 and the adjustment plate 3 are connected by threads. Therefore, when the screw rod 1 rotates, the adjustment plate 3 will slide up and down along the surface of the box body 4. The contact surface of the inclined slide plate 5 and the adjustment plate 3 is an inclined plane at a certain angle. As shown in Figure 2, the slider 6 and the inclined slide plate 5 are connected together by countersunk screws 16a. When the adjustment plate 3 slides up and down in the vertical direction, Push the inclined slide plate 5 and the slide block 6 to move left and right in the horizontal direction. Since the slide frame 7 and the surface of the slide block 6 are attached together, when the slide block 6 moves left and right, the slide frame 7 will also be pushed to move left and right, and the upper cutting edge 15 is fixed on the upper knife seat 8, and the upper knife seat 8 and the carriage 7 are fastened by bolts. When the carriage 7 moves left and right, the upper shearing edge 15 will be far away from or close to the lower shearing edge 14, thereby realizing the adjustment of the side of the shearing edge. gap function.

上述剪刃侧隙调整结构虽可以对上下剪刃之间的侧隙进行调整,但是,由于其结构限制,存在下列问题:Although the above-mentioned blade side gap adjustment structure can adjust the side gap between the upper and lower blades, due to its structural limitations, there are the following problems:

如图2所示,由于滑块6与斜滑板5是通过沉头螺钉16a连接紧固的,这种连接型式存在以下不足:如图1所示,剪切棒材时,上剪刃受到垂直向上的剪切力P和水平方向的剪切力T,垂直方向的剪切力P通过连杆11传递给曲轴12,水平方向的剪切力T通过滑架7传递给滑块6。如图2所示,当滑块6受到滑架施加的正压力N后,在其表面会产生一个摩擦力F,这个摩擦力F直接由沉头螺钉16a承受,当水平剪切力T越大,正压力N也就越大,最终摩擦力F也就越大,导致沉头螺钉被剪断。事实上,在工程应用中,螺钉只是用来连接紧固零件的,而不是用来承受剪切力的。当沉头螺钉16a被剪断后,就必须进行更换,而要进行更换沉头螺钉16a,就必须将滑架7、连杆11和上刀座8同时拆下,才能进行更换。对于剪切力在1000吨以上的冷剪机,滑架7、连杆11和上刀座8的重量至少有10吨,更换一次沉头螺钉16a大约需要花费5个工作日,大大降低了冷剪机的作业率,最终使棒材轧线的产能受到制约。As shown in Figure 2, since the slider 6 and the inclined slide plate 5 are connected and fastened by countersunk head screws 16a, this type of connection has the following disadvantages: As shown in Figure 1, when cutting the bar, the upper cutting edge is The upward shear force P and the horizontal shear force T are transmitted to the crankshaft 12 through the connecting rod 11 in the vertical direction, and the shear force T in the horizontal direction is transmitted to the slider 6 through the carriage 7 . As shown in Figure 2, when the slider 6 is subjected to the positive pressure N exerted by the carriage, a friction force F will be generated on its surface, and this friction force F is directly borne by the countersunk screw 16a. When the horizontal shear force T is larger , the greater the positive pressure N is, the greater the final friction F is, causing the countersunk screw to be sheared. In fact, in engineering applications, screws are only used to connect fastening parts, not to bear shear force. After the countersunk screw 16a was cut off, it must be replaced, and to replace the countersunk screw 16a, the slide frame 7, connecting rod 11 and upper tool holder 8 must be pulled down simultaneously before replacement. For cold shears with a shear force of more than 1000 tons, the weight of the carriage 7, the connecting rod 11 and the upper knife seat 8 is at least 10 tons, and it takes about 5 working days to replace the countersunk screw 16a, which greatly reduces the cold shear. The operating rate of the shearing machine finally restricts the production capacity of the bar rolling line.

如图3、4所示,在现有技术中的冷剪机通过剪刃侧隙调整结构中,调整板3和螺杆1通过螺纹连接。这种连接型式存在以下几个不足:As shown in Figures 3 and 4, in the cold shearing machine in the prior art through the blade side clearance adjustment structure, the adjustment plate 3 and the screw rod 1 are connected by threads. This type of connection has the following disadvantages:

1)由于零件的制造误差,使连接件17上的螺纹孔轴线和螺杆1的轴线不在同一条直线上,装配时需要对调整板3不断修磨,才能保证连接件17上的螺纹孔和螺杆1的轴线处于同一条直线上。1) Due to the manufacturing error of the parts, the axis of the threaded hole on the connecting piece 17 and the axis of the screw 1 are not on the same straight line. During assembly, the adjustment plate 3 needs to be continuously ground to ensure the threaded hole on the connecting piece 17 and the screw. 1 are on the same straight line.

2)剪切时,调整板3受到剪切力的冲击震动,将会使连接件17上的螺纹孔偏移原来的轴线位置,导致螺纹孔的轴线和螺杆1的轴线不在同一条直线上。当需要调整剪刃侧隙时,螺杆1和螺纹孔将会产生“较劲”现象,出现螺杆1不能自由旋转,导致不能实现剪刃侧隙调整功能。2) When shearing, the adjustment plate 3 is impacted and vibrated by the shearing force, which will cause the threaded hole on the connector 17 to deviate from the original axis position, so that the axis of the threaded hole and the axis of the screw 1 are not on the same straight line. When it is necessary to adjust the side clearance of the cutting blade, the screw rod 1 and the threaded hole will produce a "competition" phenomenon, and the screw rod 1 cannot rotate freely, resulting in the inability to realize the adjustment function of the cutting blade side clearance.

3)螺纹出现“较劲”现象时,调整工人可能会增大旋转力矩,最终使调整板3和连接件17之间的焊缝断开,导致无法实现剪刃侧隙调整功能。3) When the threads appear "competitive", the adjustment workers may increase the rotational torque, and eventually the weld between the adjustment plate 3 and the connecting piece 17 will be broken, resulting in the inability to realize the function of adjusting the side clearance of the shear blade.

实用新型内容Utility model content

为了解决现有技术中冷剪机在使用过程中存在的用于连接滑块与斜滑板通过螺钉连接易断的问题。本实用新型提供了一种冷剪机,其通过调整滑块与斜滑板之间的连接方式使现有技术中全部施加在螺钉上的摩擦力变为滑块与斜滑板之间的作用力,大大降低沉头螺钉的受力,延长了螺钉的使用寿命,使设备整体的维修率大大降低。In order to solve the problem that the cold shearing machine in the prior art is used to connect the slider and the inclined slide plate and is easy to break through screw connection during use. The utility model provides a cold shearing machine, which makes all the friction force applied on the screw in the prior art into the force between the slider and the inclined slide plate by adjusting the connection mode between the slide block and the inclined slide plate, It greatly reduces the stress on the countersunk head screws, prolongs the service life of the screws, and greatly reduces the overall maintenance rate of the equipment.

本实用新型所提供的技术方案为:The technical scheme provided by the utility model is:

一种冷剪机,其包括:A kind of cold shearing machine, it comprises:

机架;frame;

设置在所述机架上用于剪切棒材的剪切机构,其包括:固设在所述机架上的下剪刃和在垂直方向相对所述下剪刃在垂直方向上、下移动的上剪刃;A shearing mechanism arranged on the frame for cutting bars, which includes: a lower shearing edge fixed on the frame and moving up and down in the vertical direction relative to the lower shearing edge upper scissors;

设置在所述机架上用于调节上下剪刃之间侧隙的剪刃侧隙调整结构,其包括:调整结构,其包括:设置有顶推斜面的斜滑板和用于将上剪刃固设在所述斜滑板上的滑块,在所述斜滑板设置所述滑块的表面上设置有滑块安装槽,所述滑块设置在所述滑块安装槽中;The blade side gap adjustment structure for adjusting the side gap between the upper and lower blades is provided on the frame, which includes: an adjustment structure, which includes: an inclined slide plate provided with a pushing slope and used for fixing the upper blade The slider provided on the slanted slide plate is provided with a slider installation groove on the surface of the slant slide plate where the slider is arranged, and the slider is arranged in the slider installation groove;

调整板,其包括用于与所述斜滑板的接触斜面相配合,在所述调整板沿垂直方向上下运动时,顶推所述调整结构沿水平方向左右运动的顶推斜面和设置在所述调整板顶端的第一连接结构;An adjustment plate, which includes a contact slope used to cooperate with the inclined slide plate, when the adjustment plate moves up and down in the vertical direction, pushes the adjustment structure to move left and right in the horizontal direction and is arranged on the the first connection structure at the top of the adjustment board;

用于驱动所述调整板沿垂直方向上下运动的驱动组件,其包括:手轮和与所述手轮连接的用于将外界施加给所述手轮上的动力传递给所述调整板的螺杆,所述螺杆的一端与所述手轮相连,另一端与所述调整板相连;A drive assembly for driving the adjustment plate to move up and down in the vertical direction, which includes: a hand wheel and a screw connected to the hand wheel for transmitting the power applied to the hand wheel from the outside to the adjustment plate , one end of the screw is connected with the handwheel, and the other end is connected with the adjustment plate;

以及,用于连接所述螺杆与所述调整板的连接件,所述连接件一端与所述螺杆固连,另一端设置有与所述第一连接结构配合使用,以将所述调整板和所述连接件相连的第二连接结构。And, a connecting piece for connecting the screw rod and the adjusting plate, one end of the connecting piece is fixedly connected with the screw rod, and the other end is provided with the first connecting structure for use in cooperation with the adjusting plate and the adjusting plate The second connecting structure connected by the connecting parts.

进一步的,所述滑块通过螺钉与所述斜滑板固定连接。Further, the slider is fixedly connected to the inclined slide plate through screws.

进一步的,所述第一连接结构与所述第二连接结构在水平方向以松配合方式连接。Further, the first connection structure and the second connection structure are connected in a loose fit manner in the horizontal direction.

采用上述进一步技术方案的有益效果为:本实用新型剪刃侧隙调整结构通过改进螺杆与调整板连接处的连接结构,采用松配合的连接形式连接螺杆与调整板,降低了螺杆与连接件之间的装配难度,避免过约束而使调整板受到多余的外力,从而提高了调整板及剪刃侧隙调整结构的使用寿命。The beneficial effect of adopting the above-mentioned further technical scheme is: the utility model shear blade side clearance adjustment structure improves the connection structure of the joint between the screw rod and the adjustment plate, and adopts a loose fit connection form to connect the screw rod and the adjustment plate, reducing the distance between the screw rod and the connecting piece. Difficulty in assembling, avoiding excess external force on the adjustment plate due to over-constraint, thereby improving the service life of the adjustment plate and the side clearance adjustment structure of the shear blade.

进一步的,所述第一连接结构包括一设置于所述调整板的用于与所述连接板连接的一端端部的T型头部;Further, the first connecting structure includes a T-shaped head provided at one end of the adjusting plate for connecting with the connecting plate;

所述第二连接结构为由所述连接件上用于与所述调整板连接的一端的端面向内凹进形成的与所述T型头部匹配的T型槽;The second connection structure is a T-shaped groove matching the T-shaped head formed by inwardly recessing the end surface of one end of the connecting piece used to connect with the adjustment plate;

所述T型头部插入所述T型槽中,以连接所述调整板和所述连接件;并且,所述T型头部在水平方向上与所述T型槽的侧壁之间均存在设定间隙,所述T型头部的顶端端面与所述T型槽的顶部内壁相接触。The T-shaped head is inserted into the T-shaped slot to connect the adjusting plate and the connecting piece; and the T-shaped head is horizontally spaced between the side walls of the T-shaped slot There is a set gap, and the top end surface of the T-shaped head is in contact with the top inner wall of the T-shaped slot.

进一步的,所述T型头部包括设置在所述调整板的侧壁上的两个安装槽和设置在安装槽与调整板的顶端的端面之间的头部;且两个所述安装槽的轴线相互平行。Further, the T-shaped head includes two installation grooves arranged on the side wall of the adjustment plate and a head arranged between the installation groove and the end surface of the top end of the adjustment plate; and the two installation grooves axes are parallel to each other.

进一步的,两个所述安装槽的截面均为矩形。Further, the cross-sections of the two installation grooves are both rectangular.

进一步的,所述T型槽的顶面为平面,所述T型槽的顶部内壁为平面,T型头部的顶端端面为弧面。Further, the top surface of the T-shaped slot is flat, the top inner wall of the T-shaped slot is flat, and the top end surface of the T-shaped head is an arc surface.

进一步的,所述T型头部的顶端端面为球面。Further, the top end surface of the T-shaped head is spherical.

进一步的,所述连接件与所述螺杆之间为螺纹连接。Further, the connection between the connecting piece and the screw is threaded.

本实用新型的有益效果是:本实用新型中的冷剪机在剪切过程中,滑块由于受到滑架所施加的正压力N所产生的摩擦力F全部由斜滑板的滑块安装槽的“止口”来承受,避免螺钉承受剪切力。所以,在使用过程中除了滑板因过度磨损而需要更换外,不会发生因螺钉被剪断而需要进行更换的情况,减少了事故率的发生,大大提高了冷剪机的作业率。The beneficial effect of the utility model is that: during the shearing process of the cold shearing machine in the utility model, the friction force F generated by the slider due to the positive pressure N applied by the slider is all formed by the slider mounting groove of the inclined slide plate. "Stop" to bear, to avoid the screw to bear the shear force. Therefore, in the process of use, except that the slide plate needs to be replaced due to excessive wear, there will be no need to replace the screw due to shearing, which reduces the occurrence of accidents and greatly improves the operating rate of the cold shear.

附图说明Description of drawings

图1表示现有技术中冷剪机的结构示意图;Fig. 1 shows the structural representation of cold shearing machine in the prior art;

图2表示现有技术中滑块和斜滑板的连接结构示意图;Fig. 2 represents the connection structure schematic diagram of slide block and inclined slide plate in the prior art;

图3表示现有技术中螺杆与调整板的连接结构示意图;Fig. 3 shows the connection structure schematic diagram of screw rod and adjusting plate in the prior art;

图4表示图3中A处放大图;Fig. 4 represents the enlarged view of place A in Fig. 3;

图5表示本实用新型中冷剪机结构示意图;Fig. 5 shows the structure schematic diagram of the cold shearing machine of the utility model;

图6表示本实用新型中滑块和斜滑板的连接结构示意图;Fig. 6 shows the connection structure schematic diagram of slide block and inclined slide plate among the utility model;

图7表示本实用新型中螺杆与调整板的连接结构示意图;Fig. 7 shows the connection structure schematic diagram of screw rod and adjusting plate in the utility model;

图8表示图7中B处放大图;Figure 8 shows an enlarged view at B in Figure 7;

图9表示第一连接结构结构示意图;FIG. 9 shows a schematic structural diagram of the first connection structure;

图10表示第二连接结构结构示意图。Fig. 10 shows a schematic diagram of the second connection structure.

具体实施方式Detailed ways

以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.

本实用新型中所公开的冷剪机与现有技术中的冷剪机结构基本相同,其改进部分主要为剪刃侧隙调整结构中滑块与斜滑板的连接方式,以及调整板和用于连接调整板与螺杆的连接件的结构进行了调整。The structure of the cold shear disclosed in the utility model is basically the same as the cold shear in the prior art, and its improved part is mainly the connection mode of the slider and the inclined slide plate in the blade side clearance adjustment structure, as well as the adjustment plate and the The structure of the connecting piece connecting the adjustment plate and the screw rod has been adjusted.

如图5所示,本实用新型中的冷剪机主要包括:包括:机架(图中未显示)、设置在机架上用于剪切棒材的剪切机构和用于调节上剪刃15和下剪刃14之间侧隙的剪刃侧隙调整结构。其中,剪切机构包括:剪切装置和剪切驱动装置。剪切装置包括:上刀座8、下刀座9、下剪刃14和上剪刃15。冷剪机的剪切驱动装置包括:销轴10、连杆11、曲轴12和传动系统13。下剪刃14通过下刀座9固设在机架上。剪切棒材时,下剪刃14固定不动,传动系统13驱动曲轴12旋转,从而带动连杆11做上下运动,进而带动上剪刃15相对下剪刃14上、下运动。As shown in Figure 5, the cold shearing machine in the utility model mainly includes: including: a frame (not shown in the figure), a shearing mechanism arranged on the frame for cutting bars and an upper shearing blade for adjusting 15 and the cutting blade side clearance adjustment structure of the side clearance between the lower cutting edge 14. Wherein, the shearing mechanism includes: a shearing device and a shearing driving device. The shearing device comprises: an upper knife seat 8 , a lower knife seat 9 , a lower cutting edge 14 and an upper cutting edge 15 . The shear driving device of the cold shear includes: a pin shaft 10 , a connecting rod 11 , a crankshaft 12 and a transmission system 13 . The lower cutting edge 14 is fixed on the frame by the lower knife seat 9 . When cutting the bar, the lower cutting edge 14 is fixed, and the transmission system 13 drives the crankshaft 12 to rotate, thereby driving the connecting rod 11 to move up and down, and then driving the upper cutting edge 15 to move up and down relative to the lower cutting edge 14.

如图5所示,剪刃侧隙调整结构包括:驱动组件、连接件17、调整板3、和调整结构。其中,驱动组件用于将外部动力传递给调整板3,包括:螺杆1和手轮2;螺杆1的一端与手轮2相连,另一端通过螺纹连接与调整板3相连。外力转动手轮2,螺杆1在手轮2的带动下在图5中所示的垂直方向上、下移动。由于调整板3的尺寸限制,所以,通常在调整板3与螺杆1的连接端固设连接件17。如图7-10所示,连接件17用于与螺杆1连接的一端加工有用于与螺杆1连接的螺纹,优选的,设置在连接件17一端的螺纹为内螺纹,与之相配的螺杆1上所设置的螺纹为外螺纹。而在调整板3用于与连接件17连接的连接端(顶端)端部设置有第一连接结构,第一连接结构为设置在调整板3的连接端的端部的T型头部;该T型头部包括设置在调整板3的侧壁上的两个安装槽18和两个安装槽18与调整板3的顶端的端部之间的头部。优选的,两个安装槽18的轴线相互平行,并且其沿附图中所示的垂直方向的截面为矩形。连接件17用于与调整板3连接的一端设置有与第一连接结构形状相配的第二连接结构第二连接结构为沿螺杆径向方向(附图中所示的垂直方向)的截面为T型的槽,该T型槽19由连接件17与调整板3连接的一端的端面向内凹进,装配时,将第一连接结构插入到第二连接结构中,完成连接件17与调整板3之间的装配。并且为了降低螺杆1与连接件17之间和连接件17与调整板3之间的加工精度和装配精度,在第一连接结构插入到第二连接结构中完成装配后,两者之间在水平方向必须为松配合,也就是T型头部与T型槽19的侧壁之间在水平方向存在设定间隙;并优选的两者之间有较大间隙;T型头部的顶端的端面与T型槽19的顶部内壁20相接触。可以理解的是,在实际应用中,第一连接结构与第二连接结构的具体结构形式有很多种,例如,铰接连接,或将安装槽18的垂直方向截面形状改变为半圆形、椭圆形等。所有能够实现连接件17与调整板3连接在一起,并在水平方向上为松配合连接的结构形式均可应用于此。As shown in FIG. 5 , the shear blade backlash adjustment structure includes: a drive assembly, a connecting piece 17 , an adjustment plate 3 , and an adjustment structure. Wherein, the drive assembly is used to transmit external power to the adjustment plate 3, including: a screw 1 and a hand wheel 2; one end of the screw 1 is connected to the hand wheel 2, and the other end is connected to the adjustment plate 3 through a screw connection. External force turns the handwheel 2, and the screw rod 1 moves up and down in the vertical direction shown in FIG. 5 under the drive of the handwheel 2. Due to the limitation of the size of the adjusting plate 3 , a connecting piece 17 is usually fixed at the connecting end of the adjusting plate 3 and the screw 1 . As shown in Figures 7-10, one end of the connecting piece 17 used to connect with the screw 1 is processed with threads for connecting with the screw 1. Preferably, the thread arranged at one end of the connecting piece 17 is an internal thread, and the screw 1 matched therewith The thread set on is an external thread. And at the end of the connection end (top) that the adjustment plate 3 is used to be connected with the connector 17, a first connection structure is provided, and the first connection structure is a T-shaped head that is arranged at the end of the connection end of the adjustment plate 3; The shaped head includes two installation grooves 18 arranged on the side wall of the adjustment plate 3 and a head between the two installation grooves 18 and the top end of the adjustment plate 3 . Preferably, the axes of the two installation grooves 18 are parallel to each other, and their cross-sections along the vertical direction shown in the drawings are rectangular. One end of the connecting piece 17 used to connect with the adjustment plate 3 is provided with a second connection structure that matches the shape of the first connection structure. The second connection structure is T in the radial direction of the screw (vertical direction shown in the drawings). Type groove, the T-shaped groove 19 is recessed inward by the end face of one end connected by the connector 17 and the adjustment plate 3. When assembling, insert the first connection structure into the second connection structure to complete the connection between the connector 17 and the adjustment plate. 3 between the assembly. And in order to reduce the processing accuracy and assembly accuracy between the screw rod 1 and the connecting piece 17 and between the connecting piece 17 and the adjusting plate 3, after the first connecting structure is inserted into the second connecting structure to complete the assembly, the horizontal between the two The direction must be a loose fit, that is, there is a set gap in the horizontal direction between the T-shaped head and the side wall of the T-shaped groove 19; and preferably there is a larger gap between the two; the end surface of the top of the T-shaped head It is in contact with the top inner wall 20 of the T-shaped groove 19 . It can be understood that, in practical applications, there are many specific structural forms of the first connection structure and the second connection structure, for example, a hinged connection, or changing the vertical cross-sectional shape of the mounting groove 18 to a semicircle or an ellipse wait. All structural forms that can realize the connection between the connecting piece 17 and the adjustment plate 3 and are loosely connected in the horizontal direction can be applied here.

第一连接结构与第二连接结构在水平方向上采用松配合将连接件17与调整板3连接在一起,其优点为:The first connecting structure and the second connecting structure adopt a loose fit in the horizontal direction to connect the connecting piece 17 and the adjusting plate 3 together, and its advantages are:

1、在水平方向上,T形槽和两个安装槽18之间所存在的较大间隙,这个间隙量能够补偿零件制造产生的误差,保证连接件17螺纹孔轴线和螺杆1的轴线在同一条直线上,大大降低了装配难度。1. In the horizontal direction, there is a relatively large gap between the T-shaped slot and the two mounting slots 18. This gap can compensate for errors in parts manufacturing and ensure that the axis of the threaded hole of the connector 17 and the axis of the screw 1 are at the same time. In a straight line, the difficulty of assembly is greatly reduced.

2、在水平方向上,T形槽和两个安装槽18之间所存在的较大间隙,使调整板3受到剪切力的冲击震动时,允许调整板3有左、右,前、后的窜动,避免过约束而使调整板3受到多余的外力,从而提高了调整板3的使用寿命。2. In the horizontal direction, there is a large gap between the T-shaped slot and the two installation slots 18, so that when the adjustment plate 3 is subjected to the shock and vibration of the shear force, the adjustment plate 3 is allowed to have left, right, front and rear positions. The movement of the adjustment plate 3 is avoided from being over-constrained and the extra external force is applied to the adjustment plate 3, thereby improving the service life of the adjustment plate 3.

3、在水平方向上,T形槽和安装槽18之间所存在的较大间隙,使调整板3能够左、右,前、后窜动,这种窜动并不会影响上剪刃15和下剪刃14之间的侧隙。但同时,在剪切过程中,这种窜动使连接件17除受垂直方向的力以外不受其他方向的外力,有效的避免了连接件3和螺杆1在受到其他方向的外力时发生转动而导致调整板4上下滑动,最终使上剪刃15和下剪刃14之间的侧隙在工作过程中无法固定的现象。3. In the horizontal direction, there is a large gap between the T-shaped slot and the installation slot 18, so that the adjustment plate 3 can move left, right, forward and backward, and this movement will not affect the upper cutting edge 15 and the side clearance between the lower cutting edge 14. But at the same time, during the shearing process, this movement makes the connecting piece 17 not subject to external forces in other directions except the force in the vertical direction, effectively avoiding the rotation of the connecting piece 3 and the screw 1 when receiving external forces in other directions And cause adjustment plate 4 to slide up and down, finally make the phenomenon that the side gap between upper shearing edge 15 and lower shearing edge 14 cannot be fixed in the course of work.

如图5所示,调整结构包括:斜滑板5、滑块6和滑架7。为了将调整板3在垂直方向上的上、下往复运动转换为上剪刃15的水平运动调整板3上设置有顶推斜面21,在斜滑板5上设置有与调整板3上的顶推斜面21相配合使用的接触斜面22,顶推斜面21与接触斜面22均沿各附图中所示的垂直方向倾斜,并且两斜面的斜率相配,倾斜方向相反。优选的,顶推斜面21和接触斜面22的斜率相同。箱体4固定设置在定尺剪切机的机架(图中未显示)上,调整板3插装在箱体4与斜滑板5之间,顶推斜面21与接触斜面22相接。在上下移动过程中,调整板3始终顶靠在箱体4上。滑架7通过滑块6固定设置在斜滑板5上,并位于与接触斜面22相背的表面上,即远离调整板3的一侧。上剪刃15通过上刀座8设置在滑架7上,下剪刃14通过下刀座9固定设置在冷剪机的机架(图中未显示)上。As shown in FIG. 5 , the adjustment structure includes: an inclined slide plate 5 , a slider 6 and a carriage 7 . In order to convert the up and down reciprocating motion of the adjustment plate 3 in the vertical direction into the horizontal movement of the upper cutting edge 15, the adjustment plate 3 is provided with a push-off inclined surface 21, and the inclined slide plate 5 is provided with a push-off surface with the adjustment plate 3. The contact slope 22 used in conjunction with the slope 21, the push slope 21 and the contact slope 22 are all inclined along the vertical direction shown in the drawings, and the slopes of the two slopes match, and the direction of inclination is opposite. Preferably, the slopes of the pushing slope 21 and the contact slope 22 are the same. The box body 4 is fixedly arranged on the frame (not shown in the figure) of the cut-to-length shearing machine, the adjustment plate 3 is inserted between the box body 4 and the inclined slide plate 5, and the pushing slope 21 and the contact slope 22 are connected. In the process of moving up and down, the adjustment plate 3 always leans against the box body 4 . The sliding frame 7 is fixedly arranged on the inclined sliding plate 5 through the sliding block 6 , and is located on the surface opposite to the contacting inclined surface 22 , that is, on the side away from the adjusting plate 3 . The upper cutting edge 15 is arranged on the carriage 7 through the upper knife seat 8, and the lower cutting edge 14 is fixedly arranged on the frame (not shown in the figure) of the cold shear machine through the lower knife seat 9.

如图6所示,在斜滑板5用于设置滑块6的表面上,即与接触斜面22相背的表面上设置有用于设置滑块6的滑块安装槽23。装配时,将滑块6设置在滑块安装槽23中,在通过若干螺钉16固定,优选的;螺钉16为沉头螺钉。优选的,滑块6设置在滑块安装槽23凸出于滑块安装槽所在的斜滑板5表面。As shown in FIG. 6 , on the surface of the inclined sliding plate 5 for setting the slider 6 , that is, on the surface opposite to the contact slope 22 , a slider mounting groove 23 for setting the slider 6 is provided. During assembly, the slider 6 is arranged in the slider installation groove 23, and fixed by several screws 16, preferably; the screws 16 are countersunk screws. Preferably, the slider 6 is arranged on the surface of the inclined slide plate 5 where the slider installation groove 23 protrudes from the slider installation groove.

调整剪刃侧隙时,下剪刃14固定不动。旋转手轮2,带动螺杆1在垂直方向上、下移动。在螺杆1上、下移动的同时,调整板3沿箱体4的表面上、下滑动,并推动斜滑板5和滑块6左右移动,由于滑架7与滑块6固定贴合在一起,当滑块6左右移动时,也将推动滑架7以及固定在其上的上剪刃15在水平方向上左、右移动,使之远离或靠近固定设置在定尺剪切机机架上的下剪刃14,从而实现调整剪刃侧隙的功能。When adjusting the side clearance of the cutting edge, the lower cutting edge 14 is fixed. Rotate the handwheel 2 to drive the screw 1 to move up and down in the vertical direction. While the screw 1 moves up and down, the adjustment plate 3 slides up and down along the surface of the box body 4, and pushes the inclined slide plate 5 and the slider 6 to move left and right. Since the slider 7 and the slider 6 are fixedly attached together, When slide block 6 moves left and right, also will promote slide frame 7 and the upper cutting blade 15 that is fixed on it to move left and right in horizontal direction, make it stay away from or close to be fixedly arranged on the frame of shearing machine to length. The lower cutting edge 14 realizes the function of adjusting the side clearance of the cutting edge.

本实用新型中的滑块6与斜滑板5连接型式,至少具有以下优点:The connection type between the slider 6 and the inclined slide plate 5 in the utility model has at least the following advantages:

1)在剪切过程中,滑块6由于受到滑架7所施加的正压力N所产生的摩擦力F全部由斜滑板5的矩形槽“止口”来承受,避免螺钉16承受剪切力。1) During the shearing process, the friction force F generated by the slider 6 due to the positive pressure N applied by the carriage 7 is all borne by the rectangular groove "stop" of the inclined slide plate 5, so as to avoid the shearing force of the screw 16 .

2)除了滑板6因过度磨损而需要更换外,不会发生因螺钉16被剪断而需要进行更换的情况,减少了事故率的发生,大大提高了冷剪机的作业率。2) Except that the sliding plate 6 needs to be replaced due to excessive wear, there is no need to replace the screw 16 due to shearing, which reduces the occurrence of accidents and greatly improves the operating rate of the cold shear.

本实用新型的优选实施例中,如图7-10所示,T型槽19的顶部内壁20为平面,而T型头部的连接端(顶端)的端面24为弧面;优选的,端面24为球面。在实际应用中,也可将T型槽的顶部内壁20设置为弧面,而将T型头部的端面24设置为平面。In a preferred embodiment of the present utility model, as shown in Figure 7-10, the top inner wall 20 of the T-shaped groove 19 is a plane, and the end face 24 of the connecting end (top end) of the T-shaped head is an arc surface; preferably, the end face 24 is a spherical surface. In practical applications, the top inner wall 20 of the T-shaped slot can also be set as an arc surface, while the end surface 24 of the T-shaped head can be set as a plane.

使用弧面与平面相接的连接方式的优点为:T形槽的顶部内壁20与T型头部的端面24之间为线或点接触,在端面24为球面的情况下,两者之间的接触间隙可理想的认为是0,当剪切棒材时,平面与球面的无间隙接触避免了由于调整板3向上窜动,而导致上、下剪刃间的侧隙发生变化。使整个剪刃侧隙调整结构的工作更加可靠。The advantage of using the connection mode that the arc surface meets the plane is: the top inner wall 20 of the T-shaped groove and the end face 24 of the T-shaped head are in line or point contact. The contact gap can be ideally considered to be 0. When the bar is cut, the gapless contact between the plane and the spherical surface avoids the change of the side gap between the upper and lower cutting edges due to the upward movement of the adjustment plate 3 . The work of the whole shear blade side clearance adjustment structure is made more reliable.

以上是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the present utility model. These improvements and modifications should also be considered It is the protection scope of the utility model.

Claims (9)

1. a cold shears is characterized in that, comprising:
Frame;
Be arranged on the described frame cutting mechanism that is used for shearing bar, comprise the lower scissor blade that is installed on the described frame and in the vertical direction relative to described lower scissor blade in vertical direction, the upper scissor blade that descends to move;
Be arranged on and be used for regulating the blade clearance adjustment structure that goes up sideshake between the lower scissor blade on the described frame, it comprises the adjustment structure, described adjustment structure comprises the taper slide that is provided with the pushing tow inclined-plane and is used for upper scissor blade is installed in slide block on the described taper slide, described taper slide is provided with the slide block mounting groove for the surface that described slide block is set, and described slide block is arranged in the described slide block mounting groove;
Adjust plate, described adjustment plate comprises for matching with the inclined-plane that contacts of described taper slide, when described adjustment plate vertically moves up and down, the pushing tow inclined-plane of the described adjustment structure of pushing tow along continuous straight runs side-to-side movement and first syndeton that is arranged on described adjustment plate top;
Be used for driving the driven unit that described adjustment plate vertically moves up and down, comprise that handwheel and being used for of being connected with described handwheel impose on the screw rod that transmission of power on the described handwheel is given described adjustment plate with the external world, one end of described screw rod links to each other with described handwheel, and the other end links to each other with described adjustment plate;
And for the connector that connects described screw rod and described adjustment plate, described connector one end and described screw rod are connected, and the other end is provided with described first syndeton and is used, with second syndeton that described adjustment plate is linked to each other with described connector.
2. according to the described cold shears of claim 1, it is characterized in that: described slide block is fixedlyed connected with described taper slide by screw.
3. according to the described cold shears of claim 1, it is characterized in that: described first syndeton is connected in the loose fit mode in the horizontal direction with described second syndeton.
4. according to the described cold shears of claim 3, it is characterized in that: described first syndeton comprises that one is arranged at the T connector portion for an end end that is connected with described connecting plate of described adjustment plate;
Described second syndeton is the T type groove that is mated by the inside recessed T connector that form and described of the end face of an end that is used on the described connector being connected with described adjustment plate portion;
Described T connector portion inserts in the described T type groove, to connect described adjustment plate and described connector; And, described T connector portion in the horizontal direction and all exist between the sidewall of described T type groove and set the gap, the top end face of described T connector portion contacts with the top inner wall of described T type groove.
5. according to the described cold shears of claim 4, it is characterized in that: described T connector portion comprises two mounting grooves on the sidewall that is arranged on described adjustment plate and is arranged on mounting groove and adjusts head between the end face on top of plate; And the axis of two described mounting grooves is parallel to each other.
6. according to the described cold shears of claim 5, it is characterized in that: the cross section of two described mounting grooves is rectangle.
7. according to the described cold shears of claim 5, it is characterized in that: the end face of described T type groove is the plane, and the top inner wall of described T type groove is the plane, and the top end face of T connector portion is cambered surface.
8. according to the described cold shears of claim 7, it is characterized in that: the top end face of described T connector portion is sphere.
9. according to the described cold shears of claim 1, it is characterized in that: between described connector and the described screw rod for being threaded.
CN2013201422321U 2013-03-26 2013-03-26 Cold shearing machine Expired - Lifetime CN203227861U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103920924A (en) * 2014-03-20 2014-07-16 中国重型机械研究院股份公司 Hydraulic-locking-type automatic shear blade side gap adjusting mechanism
CN107695424A (en) * 2017-10-27 2018-02-16 潍坊红石星机械加工有限公司 Metallic plate cutter
CN119870588A (en) * 2025-03-12 2025-04-25 南京轻机包装机械有限公司 Plate and strip double-crank flying shear capable of improving stability of knife clearance

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103920924A (en) * 2014-03-20 2014-07-16 中国重型机械研究院股份公司 Hydraulic-locking-type automatic shear blade side gap adjusting mechanism
CN103920924B (en) * 2014-03-20 2016-04-20 中国重型机械研究院股份公司 A kind of hydraulic lock fixed pattern blade clearance automatic mechanism
CN107695424A (en) * 2017-10-27 2018-02-16 潍坊红石星机械加工有限公司 Metallic plate cutter
CN119870588A (en) * 2025-03-12 2025-04-25 南京轻机包装机械有限公司 Plate and strip double-crank flying shear capable of improving stability of knife clearance

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