CN203225132U - High/low temperature-resistance aluminum alloy power cable - Google Patents
High/low temperature-resistance aluminum alloy power cable Download PDFInfo
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- CN203225132U CN203225132U CN201320199007.1U CN201320199007U CN203225132U CN 203225132 U CN203225132 U CN 203225132U CN 201320199007 U CN201320199007 U CN 201320199007U CN 203225132 U CN203225132 U CN 203225132U
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- aluminum alloy
- temperature resistance
- power cable
- low temperature
- silicone rubber
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 27
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 16
- 239000004020 conductor Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000009413 insulation Methods 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 2
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 claims 1
- 229920000260 silastic Polymers 0.000 claims 1
- 239000004945 silicone rubber Substances 0.000 abstract description 11
- 239000003921 oil Substances 0.000 abstract description 7
- 150000002825 nitriles Chemical class 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 14
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- 229910052782 aluminium Inorganic materials 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 10
- 238000002955 isolation Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000784728 Lycaena virgaureae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Organic Insulating Materials (AREA)
Abstract
一种耐高、低温铝合金电力电缆。特别适用额定电压3kV及以下耐高低温和耐油场合用电力电缆。先在8030铝合金导体上挤包硅橡胶或F46绝缘层,其中硅橡胶应进行硫化,隔离层材料选用硅橡胶材料,铠装层选用铝合金带联锁铠装,外护层选用抗撕裂硅橡胶或丁腈等弹性体材料。导体采用铝合金大大降低用户的建设成本;绝缘层选用具有特殊性能的硅橡胶和F46材料,使电缆具有耐高温、耐油、耐低温等性能;铠装层采用铝合金带联锁铠装,使电缆具有了较好的柔软性;外护层采用抗撕裂硅橡胶或丁腈材料具有优异的耐油、耐温性能。
A high and low temperature resistant aluminum alloy power cable. It is especially suitable for high and low temperature resistance and oil resistance power cables with a rated voltage of 3kV and below. First extrude silicone rubber or F46 insulating layer on the 8030 aluminum alloy conductor, in which the silicone rubber should be vulcanized, the insulating layer material is made of silicon rubber material, the armor layer is made of aluminum alloy belt interlocking armor, and the outer sheath is made of tear resistance Elastomeric materials such as silicone rubber or nitrile. The conductor is made of aluminum alloy, which greatly reduces the user's construction cost; the insulating layer is made of silicone rubber and F46 material with special properties, so that the cable has the properties of high temperature resistance, oil resistance, low temperature resistance, etc.; the armor layer is made of aluminum alloy tape interlocking armor, so The cable has better flexibility; the outer sheath is made of tear-resistant silicone rubber or nitrile material, which has excellent oil resistance and temperature resistance.
Description
技术领域 technical field
本实用新型是一种电力电缆,特别是一种耐高、低温铝合金电力电缆。 The utility model relates to a power cable, in particular to a high and low temperature resistant aluminum alloy power cable. the
背景技术 Background technique
随着国际铜价一路走高,我国不少电线电缆行业生产厂家已经苦不堪言。日前,我国有色金属行业的资深专家表示,电线电缆的铝代铜是一种发展趋势,但要达到理想的应用效果还有很长的路要走。专家的声音,不仅指出了电线电缆行业存在的问题,同时也肯定了铝代铜是行业发展的必然选择我国是个铜资源短缺的国家,精铜产出率又仅有40%,其中电子电器产品占了铜资源消耗25%,而铝的储量丰富且价格低,用铝来做替代产品,已经成为很多行业的出路。20世纪70年代,铝代铜首次出现在汽车散热器(水箱)市场,现在已经基本实现了小轿车的全部替代;2006年美铝主席贝尔达在该公司第二季度财报电话会议上更明确表示热交换器产品已完全采用铝材料,所以他们才在美国和欧洲都新建了工厂。在家电行业,空调铜铝连接管这一项,2007年12家大型空调企业消费量是1000万套,替代铜1.1万吨;而根据国际KFB调查报告,包括开利、LG、日本多久企业在内、2007年全球空调铜铝连接管使用率55%。 With the international copper price rising all the way, many manufacturers in my country's wire and cable industry have been miserable. A few days ago, a senior expert in my country's nonferrous metal industry said that replacing copper with aluminum for wires and cables is a development trend, but there is still a long way to go to achieve the desired application effect. The voice of experts not only pointed out the problems existing in the wire and cable industry, but also affirmed that the replacement of copper with aluminum is an inevitable choice for the development of the industry. my country is a country with a shortage of copper resources, and the output rate of refined copper is only 40%. It accounts for 25% of the consumption of copper resources, while aluminum reserves are abundant and the price is low. Using aluminum as a substitute product has become a way out for many industries. In the 1970s, aluminum replaced copper for the first time in the automotive radiator (water tank) market, and now it has basically realized the replacement of all cars; in 2006, Alcoa Chairman Belda made it clear in the company's second quarter earnings conference call The heat exchanger products are completely made of aluminum, so they have built new factories in the United States and Europe. In the home appliance industry, in 2007, 12 large air-conditioning companies consumed 10 million sets of copper-aluminum connecting pipes for air conditioners, replacing 11,000 tons of copper; and according to the international KFB survey report, companies including Carrier, LG, and Japan In 2007, the utilization rate of copper-aluminum connecting pipes for air conditioners in the world was 55%. the
通过科研攻关研制成“耐高、低温铝合金电力电缆”,具有较大的推广应用价值,能起到“以铝代铜”的目的,极大地节约我国紧缺的铜资源并创造巨大的经济社会效益。与传统的铜芯电缆不同,这种铝合金电缆采用高延伸率铝合金材料,在纯铝中通过加入铁等材料,并经过紧压绞合工艺及特殊 的退火处理,将合金铝中的空隙“挤压”干净减少截面积并具有较好的柔韧性;绝缘材料采用硅橡胶或氟塑料,采用钢丝编织铠装结构。 Through scientific research, the "high and low temperature aluminum alloy power cable" has been developed, which has great value in popularization and application, and can achieve the purpose of "replacing copper with aluminum", greatly saving the scarce copper resources in our country and creating a huge economic society. benefit. Different from the traditional copper core cable, this aluminum alloy cable is made of high-elongation aluminum alloy material. By adding iron and other materials into pure aluminum, and undergoing compression stranding process and special annealing treatment, the gaps in the alloy aluminum "Extrusion" cleanly reduces the cross-sectional area and has good flexibility; the insulating material is made of silicone rubber or fluoroplastic, and the steel wire braided armor structure is used. the
据专家介绍,该耐高、低温铝合金电缆安全性能优于铜芯线缆,当其表面与空气接触时,将形成一种薄而坚固的氧化层,能耐受各种腐蚀。因为添加了铁产生高强蠕变性能,即使在长时间过载和过热时,也能保证连接稳定。 According to experts, the safety performance of the high and low temperature aluminum alloy cable is better than that of the copper core cable. When its surface is in contact with the air, it will form a thin and strong oxide layer, which can withstand various corrosions. Because of the high creep properties due to the addition of iron, the connection is guaranteed to be stable even under prolonged overload and overheating. the
此外,这种铝电缆的反弹性能比铜电缆小40%,柔韧性能比铜电缆高24%,因为耐高、低温铝合金电缆的重量仅为铜电缆的50%,还可有效降低安装成本。 In addition, the rebound performance of this aluminum cable is 40% smaller than that of copper cables, and its flexibility is 24% higher than that of copper cables. Because the weight of high and low temperature resistant aluminum alloy cables is only 50% of that of copper cables, it can also effectively reduce installation costs. the
据悉,铝合金电缆因为技术先进成熟,广泛使用于世界许多著名工程项目,如亚特兰大奥运会场馆、华盛顿会展中心、纽约机场等。使用表明,按照规范要求生产和安装的铝合金电缆在使用中从未发生任何故障。 It is reported that aluminum alloy cables are widely used in many famous engineering projects in the world due to their advanced and mature technology, such as Atlanta Olympic venues, Washington Convention and Exhibition Center, New York Airport, etc. The use shows that the aluminum alloy cables produced and installed according to the specifications have never had any failures in use. the
发明内容 Contents of the invention
本实用新型的目的是提供一种既具有耐高温、耐低温、耐油等性能,又具有经济性能优良且有优异的机械性能、安全性能、连接性能等多项特性的耐高、低温铝合金电力电缆。 The purpose of this utility model is to provide a high-temperature-resistant, low-temperature-resistant, oil-resistant and other properties, and has excellent economic performance and has excellent mechanical properties, safety performance, connection performance and other characteristics of high and low temperature aluminum alloy electric power cable. the
本实用新型的目的是通过下述技术方案来实现的,一种耐高、低温铝合金电力电缆,包括导体、绝缘层、隔离层和外护层,在导体上挤包绝缘层,其中绝缘层由硅橡胶或F46材料制成,且硅橡胶应进行硫化,外护层选用抗撕裂硅橡胶或丁腈等材料。 The purpose of this utility model is achieved through the following technical solutions, a high and low temperature resistant aluminum alloy power cable, including a conductor, an insulating layer, an isolation layer and an outer sheath, and an insulating layer is extruded on the conductor, wherein the insulating layer It is made of silicone rubber or F46 material, and the silicone rubber should be vulcanized, and the outer sheath is made of tear-resistant silicone rubber or nitrile. the
优选地,导体采用8030铝合金材料制作而成。 Preferably, the conductor is made of 8030 aluminum alloy. the
优选地,在导体上挤包绝缘层形成缆芯,在缆芯外有耐高温无纺布绕包层,绕包层在隔离层内。 Preferably, an insulating layer is extruded on the conductor to form a cable core, and there is a wrapping layer of high-temperature-resistant non-woven fabric outside the cable core, and the wrapping layer is inside the isolation layer. the
优选地,隔离层和外护层之间设有铠装层,铠装层选用铝合金联锁铠装。 Preferably, an armor layer is provided between the isolation layer and the outer sheath, and the armor layer is made of aluminum alloy interlocking armor. the
优选地,隔离层选用硅橡胶材料。 Preferably, the isolation layer is made of silicone rubber. the
本实用新型的有益效果是:绝缘层选用具有特殊性能的硅橡胶和F46材料,使电缆具有耐高温、耐油、耐低温等性能;外护层采用抗撕裂硅橡胶或丁腈材料具有优异的耐油、耐温性能;导体采用8030铝合金大大降低用户的建设成本;铠装层采用联锁铠装,使电缆具有了较好的柔软性。本电缆特别适用于额定电压3kV及以下耐高低温、耐油场合用电力电缆。 The beneficial effects of the utility model are: the insulation layer is made of silicon rubber and F46 material with special properties, so that the cable has properties such as high temperature resistance, oil resistance, and low temperature resistance; the outer sheath is made of tear-resistant silicon rubber or nitrile material with excellent Oil resistance and temperature resistance; the conductor is made of 8030 aluminum alloy, which greatly reduces the construction cost of users; the armor layer adopts interlocking armor, which makes the cable have better flexibility. This cable is especially suitable for high and low temperature resistance and oil resistance power cables with rated voltage 3kV and below. the
附图说明 Description of drawings
下面结合附图和实施例对本实用新型作进一步描述。 Below in conjunction with accompanying drawing and embodiment the utility model is described further. the
附图1是本实用新型的结构示意图。 Accompanying drawing 1 is the structural representation of the utility model. the
图中:1、导体,2、绝缘层,3、填充,4.绕包层,5、隔离层,6、铠装层,7、外护层。 In the figure: 1. Conductor, 2. Insulation layer, 3. Filling, 4. Wrapping layer, 5. Isolation layer, 6. Armoring layer, 7. Outer sheath. the
具体实施方式 Detailed ways
如图1所示:在导体1上挤包硅橡胶或F46绝缘层2;绝缘线芯成缆时加填充3;然后在缆芯外有耐高温无纺布绕包层4;绕包层外有隔离层5;隔离层5外有铝合金带联锁铠装层6;铠装层外有外护层7。
As shown in Figure 1: Silicone rubber or F46 insulation layer 2 is extruded on the conductor 1;
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320199007.1U CN203225132U (en) | 2013-04-19 | 2013-04-19 | High/low temperature-resistance aluminum alloy power cable |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320199007.1U CN203225132U (en) | 2013-04-19 | 2013-04-19 | High/low temperature-resistance aluminum alloy power cable |
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| Publication Number | Publication Date |
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| CN203225132U true CN203225132U (en) | 2013-10-02 |
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| CN201320199007.1U Expired - Fee Related CN203225132U (en) | 2013-04-19 | 2013-04-19 | High/low temperature-resistance aluminum alloy power cable |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103886972A (en) * | 2014-03-06 | 2014-06-25 | 安徽华成电缆有限公司 | Armoured shielding flexile cable for tunnel square |
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- 2013-04-19 CN CN201320199007.1U patent/CN203225132U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103886972A (en) * | 2014-03-06 | 2014-06-25 | 安徽华成电缆有限公司 | Armoured shielding flexile cable for tunnel square |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131002 Termination date: 20160419 |
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| CF01 | Termination of patent right due to non-payment of annual fee |