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CN203219016U - An ultra-efficient 4-pole stator stamping for a 315 center height motor - Google Patents

An ultra-efficient 4-pole stator stamping for a 315 center height motor Download PDF

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Publication number
CN203219016U
CN203219016U CN 201320265757 CN201320265757U CN203219016U CN 203219016 U CN203219016 U CN 203219016U CN 201320265757 CN201320265757 CN 201320265757 CN 201320265757 U CN201320265757 U CN 201320265757U CN 203219016 U CN203219016 U CN 203219016U
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stator punching
hypotenuse
straight
diameter
sides
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CN 201320265757
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陆浩
曾锋
王运兵
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Jiangsu Qingjiang Electric Motor Manufacturing Co Ltd
Wolong Electric Drive Group Co Ltd
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Jiangsu Qingjiang Electric Motor Manufacturing Co Ltd
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Abstract

本实用新型公开了一种315中心高电机的超高效4极定子冲片,所述定子冲片为圆形中空结构,定子冲片内径圆边上均匀分布有向内延伸的绕线槽,所述定子冲片内径为350mm,外径为540mm;所述绕线槽自内向外依次由圆弧边、两侧边、两斜边及两直边组成,绕线槽的深度为49.7mm,圆弧边直径为11.8mm,直边的深度为1.5mm,两侧边与圆弧边连接处形成的槽宽和圆弧边的直径相同,两侧边与斜边连接处形成的槽宽为8.2mm,斜边与定子冲片内径形成的切向a夹角为300,两直边形成的槽宽为4.2mm。

Figure 201320265757

The utility model discloses a super-efficient 4-pole stator punch of a 315 center height motor. The stator punch is a circular hollow structure, and winding slots extending inward are evenly distributed on the inner diameter of the stator punch. The inner diameter of the stator punch is 350mm, and the outer diameter is 540mm; the winding groove is composed of arc sides, two sides, two hypotenuses and two straight sides from the inside to the outside, and the depth of the winding groove is 49.7mm. The diameter of the arc edge is 11.8mm, and the depth of the straight edge is 1.5mm. The width of the groove formed at the connection between the two sides and the arc edge is the same as the diameter of the arc edge, and the width of the groove formed at the connection between the two sides and the hypotenuse is 8.2mm. mm, the tangential angle a formed by the hypotenuse and the inner diameter of the stator punch is 30 0 , and the slot width formed by the two straight sides is 4.2mm.

Figure 201320265757

Description

一种315中心高电机的超高效4极定子冲片An ultra-efficient 4-pole stator stamping for a 315 center height motor

技术领域 technical field

    本实用新型涉及中小型电动机的电磁结构领域,具体涉及一种315中心高电机的超高效4极定子冲片。     The utility model relates to the field of electromagnetic structures of small and medium-sized motors, in particular to a super-efficient 4-pole stator stamping sheet for a 315 center height motor.

背景技术 Background technique

三相异步电动机的力能指标与其定子冲片的结构有非常大的联系,不同的结构(包括定子冲片的外径、中径及槽形)会有不同的性能,尤其是电机的效率指标涉及到能效考核。现有的Y2系列的电机中定子冲片的结构已经不能达到现行的IEC标准中规定的能效指标。因此,对中小电机的定子冲片结构进行重新设计是必然的。以往的设计只注重槽形的改变,而对冲片的内外径及相应的槽数没有太多的考虑。本案对定子冲片的内外径、槽形及槽数进行综合的电磁设计,达到了IEC60034.30-2008中所规定的IE3能效要求(94.1%)。 The force index of the three-phase asynchronous motor has a great relationship with the structure of the stator punch. Different structures (including the outer diameter, middle diameter and groove shape of the stator punch) will have different performances, especially the efficiency index of the motor. Involved in energy efficiency assessment. The structure of stator stamping in the existing Y2 series motors can no longer meet the energy efficiency index stipulated in the current IEC standard. Therefore, it is inevitable to redesign the stator stamping structure of small and medium motors. The previous design only focused on the change of the groove shape, but did not give much consideration to the inner and outer diameters of the punching sheet and the corresponding number of grooves. In this case, a comprehensive electromagnetic design was carried out on the inner and outer diameters, slot shapes and number of slots of the stator punch, which met the IE3 energy efficiency requirements (94.1%) specified in IEC60034.30-2008.

发明内容 Contents of the invention

本实用新型要解决的技术问题是提供一种315中心高电机的超高效4极定子冲片,电机功率提高20%—50%,效率提高2—5个点,噪音降低10%,温升降低5%左右。 The technical problem to be solved by the utility model is to provide an ultra-efficient 4-pole stator stamping of a 315 center high motor, the motor power is increased by 20%-50%, the efficiency is increased by 2-5 points, the noise is reduced by 10%, and the temperature rise is reduced About 5%.

本实用新型通过以下技术方案实现: The utility model is realized through the following technical solutions:

一种315中心高电机的超高效4极定子冲片,所述定子冲片为圆形中空结构,定子冲片内径圆边上均匀分布有向内延伸的绕线槽,所述定子冲片内径为350mm,外径为540mm;所述绕线槽自内向外依次由圆弧边、两侧边、两斜边及两直边组成,绕线槽的深度为49.7mm,圆弧边直径为11.8mm,直边的深度为1.5mm,两侧边与圆弧边连接处形成的槽宽和圆弧边的直径相同,两侧边与斜边连接处形成的槽宽为8.2mm,斜边与定子冲片内径形成的切向a夹角为300,两直边形成的槽宽为4.2mm。 A super-efficient 4-pole stator stamping of a 315 center height motor, the stator stamping is a circular hollow structure, and winding slots extending inward are evenly distributed on the inner diameter of the stator stamping, and the inner diameter of the stator stamping is is 350mm, and the outer diameter is 540mm; the winding groove is composed of arc sides, two side sides, two hypotenuses and two straight sides from the inside to the outside, the depth of the winding groove is 49.7mm, and the diameter of the arc side is 11.8 mm, the depth of the straight side is 1.5mm, the width of the groove formed at the connection between the two sides and the arc edge is the same as the diameter of the arc edge, the width of the groove formed at the connection between the two sides and the hypotenuse is 8.2mm, and the The tangential angle a formed by the inner diameter of the stator punching sheet is 30 0 , and the slot width formed by the two straight sides is 4.2mm.

本实用新型进一步改进方案是,所述绕线槽数量为72个。 The further improvement of the utility model is that the number of the winding slots is 72.

本实用新型更进一步改进方案是,所述定子冲片外径圆面上均布有紧固槽和定位槽。 The further improvement of the utility model is that fastening grooves and positioning grooves are evenly distributed on the outer diameter circular surface of the stator punching sheet.

本实用新型更进一步改进方案是,所述定位槽自外向内依次由向两侧倾斜的两斜边、两第一横边、两直竖边和一第二横边组成,斜边与第一横边连接处形成的槽宽为18mm,斜边与垂直线形成的b夹角为15°,两直竖边与第二横边的槽宽为4mm,深度为2mm,左侧的直竖边处于所述定位槽中心线位置,该直竖边与第一横边连接处与定子冲片外径切线的间距为3mm。  The further improvement of the utility model is that the positioning groove is composed of two hypotenuses, two first horizontal sides, two straight vertical sides and a second horizontal side, which are inclined to both sides from the outside to the inside. The width of the groove formed at the joint of the horizontal side is 18mm, the angle b formed by the hypotenuse and the vertical line is 15°, the width of the groove between the two straight vertical sides and the second horizontal side is 4mm, and the depth is 2mm. At the position of the center line of the positioning slot, the distance between the connection between the vertical side and the first transverse side and the tangent line of the outer diameter of the stator punching sheet is 3 mm. the

本实用新型更进一步改进方案是,所述斜边和第一横边连接处为圆弧过渡连接,圆弧半径为0.5mm。 A further improvement of the utility model is that the connection between the hypotenuse and the first transverse side is a transitional connection with a circular arc, and the radius of the circular arc is 0.5mm.

本实用新型更进一步改进方案是,所述紧固槽数量为11个,定位槽数量为1个。 A further improvement of the utility model is that the number of the fastening grooves is 11, and the number of the positioning groove is 1.

本实用新型与现有技术相比,具有以下明显优点: Compared with the prior art, the utility model has the following obvious advantages:

本实用新型对定子冲片的内外径、槽形及槽数进行综合的电磁设计达到了IEC60034.30-2008中所规定的IE3能效要求(94.1%),电机功率提高20%—50%,效率提高2—5个点,噪音降低10%,温升降低5%左右。 The utility model conducts a comprehensive electromagnetic design on the inner and outer diameters, slot shapes and slot numbers of the stator punching sheet to meet the IE3 energy efficiency requirement (94.1%) stipulated in IEC60034.30-2008, the motor power is increased by 20%-50%, and the efficiency Increase by 2-5 points, the noise will be reduced by 10%, and the temperature rise will be reduced by about 5%.

附图说明 Description of drawings

图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.

图2为图1中Ⅰ的放大图。 Figure 2 is an enlarged view of I in Figure 1.

图3为图1中Ⅱ的放大图。 Fig. 3 is an enlarged view of II in Fig. 1 .

具体实施方式 Detailed ways

如图1到图3所示,本实用新型所述的一种315中心高电机的超高效4极定子冲片,所述定子冲片为圆形中空结构,定子冲片内径圆边上均匀分布有向内延伸的绕线槽1,所述定子冲片内径为350mm,外径为540mm;所述绕线槽1自内向外依次由圆弧边11、两侧边12、两斜边13及两直边14组成,数量为72个,绕线槽1的深度为49.7mm,圆弧边11直径为11.8mm,直边14的深度为1.5mm,两侧边12与圆弧边11连接处形成的槽宽和圆弧边11的直径相同,两侧边12与斜边13连接处形成的槽宽为8.2mm,斜边13与定子冲片内径形成的切向a夹角为300,两直边14形成的槽宽为4.2mm。 As shown in Fig. 1 to Fig. 3, the ultra-efficient 4-pole stator stamping of a 315 center high motor described in the utility model, the stator stamping is a circular hollow structure, and the inner diameter of the stator stamping is evenly distributed on the round edge There is a winding slot 1 extending inward, the inner diameter of the stator punch is 350 mm, and the outer diameter is 540 mm; the winding slot 1 is sequentially composed of arc edges 11, two sides 12, two hypotenuses 13 and Composed of two straight sides 14, the number is 72, the depth of the winding groove 1 is 49.7mm, the diameter of the arc side 11 is 11.8mm, the depth of the straight side 14 is 1.5mm, the connection between the two sides 12 and the arc side 11 The width of the formed slot is the same as the diameter of the arc edge 11, the width of the slot formed at the joint between the two sides 12 and the hypotenuse 13 is 8.2 mm, and the tangential angle a formed by the hypotenuse 13 and the inner diameter of the stator punch is 30 0 . The groove width formed by the two straight sides 14 is 4.2mm.

所述定子冲片外径圆面上均布有11个紧固槽2和1个定位槽3。 Eleven fastening slots 2 and one positioning slot 3 are evenly distributed on the outer diameter circle of the stator punching sheet.

所述定位槽3自外向内依次由向两侧倾斜的两斜边31、两第一横边32、两直竖边33和一第二横边34组成,斜边31与第一横边32连接处形成的槽宽为18mm,斜边31与垂直线形成的b夹角为15°,两直竖边33与第二横边34的槽宽为4mm,深度为2mm,左侧的直竖边33处于所述定位槽3中心线位置,该直竖边33与第一横边34连接处与定子冲片外径切线的间距为3mm。所述斜边31和第一横边32连接处为圆弧过渡连接,圆弧半径为0.5mm。 Described positioning groove 3 is made up of two hypotenuses 31, two first transverse sides 32, two straight vertical sides 33 and a second transverse side 34 inclined to both sides successively from outside to inside, hypotenuse 31 and first transverse side 32 The groove width formed at the joint is 18mm, the angle b formed by the hypotenuse 31 and the vertical line is 15°, the groove width between the two straight vertical sides 33 and the second horizontal side 34 is 4mm, and the depth is 2mm. The edge 33 is located at the center line of the positioning groove 3, and the distance between the connection between the vertical edge 33 and the first transverse edge 34 and the tangent line to the outer diameter of the stator punching sheet is 3 mm. The connection between the hypotenuse 31 and the first transverse side 32 is a circular arc transition connection with a radius of 0.5mm.

Claims (6)

1. ultra high efficiency 4 utmost point stator punchings of the high motor in center, described stator punching is circular hollow structure, be evenly distributed with the winding slot (1) that extends internally on the stator punching internal diameter round edge, it is characterized in that: described stator punching internal diameter is 350mm, and external diameter is 540mm; Described winding slot (1) is made up of circular arc limit (11), dual-side (12), two hypotenuses (13) and two straight flanges (14) from inside to outside successively, the degree of depth of winding slot (1) is 49.7mm, circular arc limit (11) diameter is 11.8mm, the degree of depth of straight flange (14) is 1.5mm, the groove width that dual-side (12) and junction, circular arc limit (11) form is identical with the diameter of circular arc limit (11), dual-side (12) is 8.2mm with the groove width that hypotenuse (13) junction forms, and hypotenuse (13) is 30 with the tangential a angle that the stator punching internal diameter forms 0, the groove width that two straight flanges (14) form is 4.2mm.
2. stator punching according to claim 1, it is characterized in that: described winding slot (1) quantity is 72.
3. stator punching according to claim 1 is characterized in that: be evenly equipped with binding groove (2) and location notch (3) on the described stator punching external diameter disc.
4. stator punching according to claim 3, it is characterized in that: described location notch (3) is certainly outside to inside successively by two hypotenuses (31) that tilt to both sides, two first horizontal edges (32), two straight vertical edges (33) and one second horizontal edge (34) are formed, hypotenuse (31) is 18mm with the groove width that first horizontal edge (32) junction forms, hypotenuse (31) is 15 ° with the b angle that vertical line forms, two straight vertical edges (33) are 4mm with the groove width of second horizontal edge (34), the degree of depth is 2mm, the straight vertical edge (33) in left side is in described location notch (3) position of center line, and this straight vertical edge (33) is 3mm with the spacing of first horizontal edge (34) junction and stator punching external diameter tangent line.
5. stator punching according to claim 4, it is characterized in that: described hypotenuse (31) is that arc transition is connected with first horizontal edge (32) junction, and arc radius is 0.5mm.
6. stator punching according to claim 3, it is characterized in that: described binding groove (2) quantity is 11, location notch (3) quantity is 1.
CN 201320265757 2013-05-16 2013-05-16 An ultra-efficient 4-pole stator stamping for a 315 center height motor Expired - Fee Related CN203219016U (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

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CN203219016U true CN203219016U (en) 2013-09-25

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Owner name: WOLONG ELECTRIC HUAIAN QINGJIANG MOTOR CO., LTD.

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Effective date: 20140625

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Owner name: WOLONG ELECTRIC HUAIAN QINGJIANG MOTOR CO., LTD.

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COR Change of bibliographic data

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CP01 Change in the name or title of a patent holder

Address after: 223005 No. 2 Guangzhou North Road, Huaian Economic Development Zone, Jiangsu

Patentee after: JIANGSU QINGJIANG ELECTRIC MOTOR MANUFACTURING Co.,Ltd.

Address before: 223005 No. 2 Guangzhou North Road, Huaian Economic Development Zone, Jiangsu

Patentee before: Jiangsu Qingjiang Electric Motor Manufacturing Co.,Ltd.

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Address after: 312300 Shangyu City, Shaoxing province people's Road West, No. 1801, No.

Patentee after: WOLONG ELECTRIC GROUP Co.,Ltd.

Patentee after: JIANGSU QINGJIANG ELECTRIC MOTOR MANUFACTURING Co.,Ltd.

Address before: 223005 No. 2 Guangzhou North Road, Huaian Economic Development Zone, Jiangsu

Patentee before: JIANGSU QINGJIANG ELECTRIC MOTOR MANUFACTURING Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee

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Termination date: 20200516

CF01 Termination of patent right due to non-payment of annual fee