CN203203436U - Full-automatic sewage heat energy recovery device - Google Patents
Full-automatic sewage heat energy recovery device Download PDFInfo
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- CN203203436U CN203203436U CN201320199509.4U CN201320199509U CN203203436U CN 203203436 U CN203203436 U CN 203203436U CN 201320199509 U CN201320199509 U CN 201320199509U CN 203203436 U CN203203436 U CN 203203436U
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- 239000010865 sewage Substances 0.000 title claims abstract description 54
- 238000011084 recovery Methods 0.000 title abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 102
- 230000008676 import Effects 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 2
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/56—Heat recovery units
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- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
本实用新型涉及一种全自动污水热能回收装置,包括水管箱以及若干水管组,水管箱内部铺设若干水管组,位于水管组左、右两端的水管箱外部分别开设一个清水入口、一个清水出口,位于清水入口下方的水管箱外部设置一个污水进口,位于清水出口下方的水管箱外部设置一个污水出口,所述污水进口里侧固定安装一个进口水温传感器,所述污水出口里侧固定安装一个出口水温传感器;位于清水出口相邻一侧的水管箱上开设一个清水压力传感器,位于污水出口相邻一侧的水管箱上开设一个污水压力传感器。本实用新型有益效果为:换热器装置与控制箱为一体化设计,确保运行效率;能将高温污水的热转换效率、热器内的压力清晰显示且进行报警;可确保换热效率。
The utility model relates to a fully automatic sewage heat energy recovery device, which comprises a water pipe box and several water pipe groups. A number of water pipe groups are laid inside the water pipe box, and a clean water inlet and a clean water outlet are respectively set outside the water pipe boxes located at the left and right ends of the water pipe group. A sewage inlet is arranged outside the water pipe box below the clean water inlet, and a sewage outlet is arranged outside the water pipe box below the clean water outlet. An inlet water temperature sensor is fixedly installed on the inside of the sewage inlet, and an outlet water temperature sensor is fixedly installed on the inside of the sewage outlet. Sensor: a clean water pressure sensor is provided on the water pipe box on the adjacent side of the clean water outlet, and a sewage pressure sensor is provided on the water pipe box on the adjacent side of the sewage outlet. The beneficial effects of the utility model are: the heat exchanger device and the control box are integrated to ensure operating efficiency; the heat conversion efficiency of high-temperature sewage and the pressure in the heater can be clearly displayed and alarmed; the heat exchange efficiency can be ensured.
Description
技术领域technical field
本实用新型涉及一种热能回收装置,尤其涉及一种适用于各种化纤纺织厂、造纸厂中的全自动污水热能回收装置。The utility model relates to a heat energy recovery device, in particular to a fully automatic sewage heat energy recovery device suitable for various chemical fiber textile mills and paper mills.
背景技术Background technique
目前,化纤纺织厂中经常有高温的污水需要进行热能回收,但在回收中一般采用常规的板式或管式换热器并不能将污水热能进行完全回收,其中的板式换热器是由一系列具有一定波纹形状的金属片叠装而成的一种新型高效换热器,各种板片之间形成薄矩形通道,通过半片进行热量交换;其中的板式换热器是液-液、液-汽进行热交换的理想设备,但是,采用以上这些散热器所存在的主要缺陷为:①高温污水由于温度和流量等不恒定,所以通常采用换热器热能回收水平比较低;②高温污水的进口温度和出口温度等都是采用传统仪表显示,而没有采用闭环控制;③换热器内的压力只采用泄压阀等防护措施,并没有报警功能。因此,针对以上方面,需要对现有技术进行合理的改进。At present, there are often high-temperature sewage in chemical fiber textile factories that need heat energy recovery, but conventional plate or tube heat exchangers are generally used in recovery and cannot fully recover the heat energy of sewage. The plate heat exchanger is composed of a series of A new type of high-efficiency heat exchanger made of stacked metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various sheets, and heat is exchanged through half sheets; the plate heat exchanger is liquid-liquid, liquid- However, the main defects of using the above radiators are as follows: ①The temperature and flow of high-temperature sewage are not constant, so the heat recovery level of heat exchangers is usually relatively low; ②The import of high-temperature sewage The temperature and outlet temperature are displayed by traditional instruments instead of closed-loop control; ③The pressure in the heat exchanger is only protected by pressure relief valves and other protection measures, and there is no alarm function. Therefore, in view of the above aspects, it is necessary to make reasonable improvements to the prior art.
实用新型内容Utility model content
针对以上缺陷,本实用新型提供一种便捷可靠、有利于提高运行效率、具有压力报警设计、能够确保换热效率的全自动污水热能回收装置,以解决现有技术的诸多不足。In view of the above defects, the utility model provides a convenient and reliable automatic sewage heat recovery device, which is beneficial to improve operating efficiency, has a pressure alarm design, and can ensure heat exchange efficiency, so as to solve many deficiencies in the prior art.
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种全自动污水热能回收装置,包括水管箱以及若干水管组,水管箱内部铺设若干水管组,位于水管组左、右两端的水管箱外部分别开设一个清水入口、一个清水出口,位于清水入口下方的水管箱外部设置一个污水进口,位于清水出口下方的水管箱外部设置一个污水出口,所述污水进口里侧固定安装一个进口水温传感器,所述污水出口里侧固定安装一个出口水温传感器;A fully automatic sewage heat energy recovery device, including a water pipe box and several water pipe groups. Several water pipe groups are laid inside the water pipe box. A clean water inlet and a clean water outlet are respectively opened outside the water pipe box located at the left and right ends of the water pipe group, and are located below the clean water inlet. A sewage inlet is arranged outside the water pipe box, and a sewage outlet is arranged outside the water pipe box below the clean water outlet. An inlet water temperature sensor is fixedly installed on the inside of the sewage inlet, and an outlet water temperature sensor is fixedly installed on the inside of the sewage outlet;
同时,位于清水出口相邻一侧的水管箱上开设一个清水压力传感器,位于污水出口相邻一侧的水管箱上开设一个污水压力传感器;其中的清水压力传感器、污水压力传感器、出口水温传感器、进口水温传感器分别与外部控制箱连接。所述水管组外围设置外壳体。At the same time, a clean water pressure sensor is provided on the water pipe box on the adjacent side of the clean water outlet, and a sewage pressure sensor is provided on the water pipe box on the adjacent side of the sewage outlet; wherein the clean water pressure sensor, sewage pressure sensor, outlet water temperature sensor, The inlet water temperature sensors are respectively connected with the external control box. An outer casing is arranged on the periphery of the water pipe group.
本实用新型所述的全自动污水热能回收装置的有益效果为:The beneficial effects of the fully automatic sewage heat recovery device described in the utility model are:
(1)换热器装置与控制箱为一体化设计,确保运行效率最高;(1) The heat exchanger device and the control box are integrated to ensure the highest operating efficiency;
(2)可根据进出口温度的最佳控制来进行实时调节高温污水进口阀门的开度,能将高温污水的热转换效率清晰得显示在控制箱的触摸屏上,换热器内的压力(包括污水压力和清水压力)都能显示,且进行报警;(2) The opening of the high-temperature sewage inlet valve can be adjusted in real time according to the optimal control of the inlet and outlet temperature, and the heat conversion efficiency of the high-temperature sewage can be clearly displayed on the touch screen of the control box. The pressure in the heat exchanger (including Sewage pressure and clean water pressure) can be displayed and alarmed;
(3)控制箱不仅可以对压力进行报警,还可以对温度进行PID控制,确保换热效率;(3) The control box can not only alarm the pressure, but also perform PID control on the temperature to ensure the heat exchange efficiency;
(4)污水进口调节主要靠阀门调节,便捷可靠;(4) The sewage inlet is mainly adjusted by the valve, which is convenient and reliable;
(5)适合于化纤厂或造纸厂,可将高温废热水送入该装置,与同时进入的冷水进行热交换,交换后的高温废水降为常温废水排至污水处理;冷水经交换后升温为热水送入热水保温水箱缓存待用,或直接送入设备作为补充水,交换效率最高可达90%左右。(5) It is suitable for chemical fiber factories or paper mills. High-temperature waste hot water can be sent into the device for heat exchange with cold water entering at the same time. After the exchange, the high-temperature waste water is reduced to normal temperature waste water and discharged to sewage treatment; the cold water heats up after exchange. The hot water is sent to the hot water insulation tank for buffering, or directly sent to the equipment as supplementary water, and the exchange efficiency can reach up to about 90%.
附图说明Description of drawings
下面根据附图对本实用新型作进一步详细说明。Below according to accompanying drawing, the utility model is described in further detail.
图1是本实用新型实施例所述全自动污水热能回收装置的结构示意图;Fig. 1 is a schematic structural view of a fully automatic sewage heat energy recovery device according to an embodiment of the present invention;
图2是本实用新型实施例所述全自动污水热能回收装置的控制箱示意图。Fig. 2 is a schematic diagram of the control box of the automatic sewage heat energy recovery device according to the embodiment of the utility model.
图中:In the picture:
1、水管箱;2、清水入口;3、连接组件;4、外壳体;5、水管组;6、清水出口;7、清水压力传感器;8、污水压力传感器;9、出口水温传感器;10、污水出口;11、进口水温传感器;12、污水进口;13、控制箱。1. Water pipe box; 2. Clean water inlet; 3. Connecting components; 4. Outer shell; 5. Water pipe group; 6. Clean water outlet; 7. Clean water pressure sensor; 8. Sewage pressure sensor; 9. Outlet water temperature sensor; 10. Sewage outlet; 11. Import water temperature sensor; 12. Sewage inlet; 13. Control box.
具体实施方式Detailed ways
如图1-2所示,本实用新型实施例所述的全自动污水热能回收装置,包括水管箱1、外壳体4以及若干水管组5,所述水管箱1内部铺设若干水管组5,位于水管组5左、右两端的水管箱1外部分别开设一个清水入口2、一个清水出口6,其中位于清水入口2下方的水管箱1外部设置一个污水进口12,其中位于清水出口6下方的水管箱1外部设置一个污水出口10,所述污水进口12里侧固定安装一个进口水温传感器11,所述污水出口10里侧固定安装一个出口水温传感器9;同时,位于清水出口6相邻一侧的水管箱1上开设一个清水压力传感器7,位于污水出口10相邻一侧的水管箱1上开设一个污水压力传感器8;此外,所述水管组5外围设置外壳体4并且该外壳体4与水管箱1之间通过连接组件3锁紧,其中的清水压力传感器7、污水压力传感器8、出口水温传感器9、进口水温传感器11分别与外部控制箱13连接。As shown in Figure 1-2, the fully automatic sewage heat energy recovery device described in the embodiment of the utility model includes a water pipe box 1, an outer shell 4, and several water pipe groups 5, and several water pipe groups 5 are laid inside the water pipe box 1, located at A clean water inlet 2 and a clean water outlet 6 are respectively provided outside the water pipe box 1 at the left and right ends of the water pipe group 5, wherein a sewage inlet 12 is arranged outside the water pipe box 1 below the clean water inlet 2, and the water pipe box below the clean water outlet 6 1. A sewage outlet 10 is arranged outside, and an inlet water temperature sensor 11 is fixedly installed on the inner side of the sewage inlet 12, and an outlet water temperature sensor 9 is fixedly installed on the inner side of the sewage outlet 10; at the same time, the water pipe located on the adjacent side of the clean water outlet 6 A clear water pressure sensor 7 is provided on the box 1, and a sewage pressure sensor 8 is provided on the water pipe box 1 adjacent to the sewage outlet 10; in addition, an outer casing 4 is arranged on the periphery of the water pipe group 5 and the outer casing 4 is connected to the water pipe box. 1 are locked through the connection assembly 3, wherein the clean water pressure sensor 7, the sewage pressure sensor 8, the outlet water temperature sensor 9, and the inlet water temperature sensor 11 are respectively connected to the external control box 13.
以上本实用新型实施例所述的全自动污水热能回收装置,高温污水经过污水进口进入管束后充分换热,然后流出污水出口;常温清水则经过清水进口进入管箱与管束内的污水充分换热,最后变成热水流出清水出口变成可以利用的热水;当压力传感器超过设置压力会自动报警,而对于温度控制则采用温度PID控制确保污水热能回收效率最高。In the full-automatic sewage heat recovery device described in the above embodiments of the utility model, high-temperature sewage enters the tube bundle through the sewage inlet to fully exchange heat, and then flows out of the sewage outlet; normal temperature clean water enters the tube box through the clean water inlet to fully exchange heat with the sewage in the tube bundle , and finally become hot water flowing out of the clean water outlet to become usable hot water; when the pressure sensor exceeds the set pressure, it will automatically alarm, and for temperature control, temperature PID control is used to ensure the highest efficiency of sewage heat recovery.
以上实施例是本实用新型较优选具体实施方式的一种,本领域技术人员在本技术方案范围内进行的通常变化和替换应包含在本实用新型的保护范围内。The above embodiment is one of the more preferred specific implementations of the utility model, and ordinary changes and substitutions performed by those skilled in the art within the scope of the technical solution shall be included in the protection scope of the utility model.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320199509.4U CN203203436U (en) | 2013-04-19 | 2013-04-19 | Full-automatic sewage heat energy recovery device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320199509.4U CN203203436U (en) | 2013-04-19 | 2013-04-19 | Full-automatic sewage heat energy recovery device |
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| CN203203436U true CN203203436U (en) | 2013-09-18 |
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| CN201320199509.4U Expired - Fee Related CN203203436U (en) | 2013-04-19 | 2013-04-19 | Full-automatic sewage heat energy recovery device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118776351A (en) * | 2024-07-25 | 2024-10-15 | 南通曙光机电工程有限公司 | A high-pressure temperature-controllable shell-and-tube heat exchanger with an embedded porous jet structure |
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2013
- 2013-04-19 CN CN201320199509.4U patent/CN203203436U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118776351A (en) * | 2024-07-25 | 2024-10-15 | 南通曙光机电工程有限公司 | A high-pressure temperature-controllable shell-and-tube heat exchanger with an embedded porous jet structure |
| CN118776351B (en) * | 2024-07-25 | 2025-01-28 | 南通曙光机电工程有限公司 | A high-pressure temperature-controllable shell-and-tube heat exchanger with an embedded porous jet structure |
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Granted publication date: 20130918 Termination date: 20140419 |