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CN203203271U - Double-film efficient flat solar energy collector - Google Patents

Double-film efficient flat solar energy collector Download PDF

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Publication number
CN203203271U
CN203203271U CN2013201159675U CN201320115967U CN203203271U CN 203203271 U CN203203271 U CN 203203271U CN 2013201159675 U CN2013201159675 U CN 2013201159675U CN 201320115967 U CN201320115967 U CN 201320115967U CN 203203271 U CN203203271 U CN 203203271U
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heat
plate
absorbing coating
copper tube
core
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殷建泽
谭文军
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SINOYIN SOLARES CO Ltd
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SINOYIN SOLARES CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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Abstract

本实用新型提供一种双膜高效平板太阳能集热器,包括支撑装置、保温装置、铜管板芯、吸热涂层板、及用于固定铜管板芯和吸热涂层板的固定装置。固定装置包括一设置在U型槽底部的长方玻璃钢条、相对称设置在长方玻璃钢条两端并将其卡固的L型卡扣、和设置在长方玻璃钢条上的凹形卡扣,凹形卡扣将所述铜管板芯的铜管固定在其凹陷处,吸热涂层板设置在所述铜管板芯上方,吸热涂层板的上表面附着有起吸热作用的外涂层,吸热涂层板的内表面附着有起导热作用的内涂层。用本实用新型设计的双膜高效平板太阳能集热器,与传统集热器相比,太阳能吸收率和利用率大为提高,有利于节能减排。

Figure 201320115967

The utility model provides a double-membrane high-efficiency flat-plate solar heat collector, which includes a support device, a heat preservation device, a copper tube plate core, a heat-absorbing coating plate, and a fixing device for fixing the copper tube plate core and the heat-absorbing coating plate . The fixing device includes a rectangular glass fiber reinforced plastic bar arranged at the bottom of the U-shaped groove, L-shaped buckles arranged symmetrically at both ends of the rectangular glass steel steel bar and fastened, and a concave buckle set on the rectangular glass steel steel bar , the concave buckle fixes the copper tube of the copper tube plate core in its depression, the heat-absorbing coating plate is arranged above the copper tube plate core, and the upper surface of the heat-absorbing coating plate is attached with a The inner surface of the heat-absorbing coating plate is attached with an inner coating that plays a role in heat conduction. Compared with traditional heat collectors, the double-membrane high-efficiency flat solar heat collector designed by the utility model has greatly improved solar energy absorption rate and utilization rate, which is beneficial to energy saving and emission reduction.

Figure 201320115967

Description

一种双膜高效平板太阳能集热器A double-film high-efficiency flat-panel solar collector

技术领域 technical field

本实用新型涉及一种太阳能集热器,尤其是涉及一种双膜高效平板太阳能集热器。 The utility model relates to a solar heat collector, in particular to a double-film high-efficiency flat-plate solar heat collector.

背景技术 Background technique

平板太阳能集热器是太阳能低温热利用的基本部件,是世界太阳能市场的主导产品,已广泛应用于生活用水加热、游泳池加热、工业用水加热、建筑物采暖与空调等诸多领域。平板太阳能集热器主要由吸热板、透明盖板、隔热层和外壳等几部分组成。 Flat-panel solar collectors are the basic components for low-temperature thermal utilization of solar energy, and are the leading products in the world solar market. They have been widely used in domestic water heating, swimming pool heating, industrial water heating, building heating and air conditioning, and many other fields. The flat panel solar collector is mainly composed of heat absorbing plate, transparent cover plate, heat insulation layer and shell.

吸热板通常为金属板,如铜板或铝板。为了使平板太阳能集热器吸热板可以最大限度地吸收太阳辐射能并将其转换成热能,在吸热板上一般覆有吸收涂层,该吸收涂层吸收太阳光谱效率越高、越多、反射率和透射越少,平板太阳能集热器内的温度就越高,获得的热能越多。因此该吸收涂层是技术的关键。 The heat absorbing plate is usually a metal plate, such as a copper plate or an aluminum plate. In order to make the heat-absorbing plate of the flat-panel solar collector absorb solar radiation energy to the greatest extent and convert it into heat energy, the heat-absorbing plate is generally covered with an absorbing coating. , The lower the reflectivity and transmission, the higher the temperature inside the flat panel solar collector and the more heat energy can be obtained. The absorbent coating is therefore the key to the technology.

上述吸收涂层可分为两大类,一类是非选择性吸收涂层、是指其光学特性与辐射波长无关的吸收涂层,另一类是选择性吸收涂层则,是指其光学特性随辐射波长不同有显著变化的吸收涂层。通常,国外大多采用“兰钛膜”比国内大多采用“黑铬涂层”的选择性好、热量吸收好,但附着有上述两种膜或涂层的吸热板由于结构单一,在热量的吸收、热量的传导、热量的转化一系列将热能转化为其他能源的过程中,仍存在着导热差,利用率低等不足。 The above-mentioned absorbing coatings can be divided into two categories, one is non-selective absorbing coatings, which refer to absorbing coatings whose optical properties are independent of the wavelength of radiation, and the other is selective absorbing coatings, which refer to their optical properties Absorbing coatings that vary significantly with the wavelength of radiation. Generally, the "blue titanium film" used abroad is more selective than the "black chrome coating" used in China, and the heat absorption is better. Absorption, conduction of heat, and conversion of heat have a series of processes of converting heat energy into other energy sources, but there are still deficiencies such as poor heat conduction and low utilization rate.

实用新型内容 Utility model content

本实用新型的目的是提供涉及一种太阳能集热器,尤其是涉及一种双膜高效平板太阳能集热器,以满足目前对太阳能集热器太阳能高吸收率、高转化率和高利用率的需求。本实用新型的技术解决方案是: The purpose of this utility model is to provide a solar heat collector, especially a double-film high-efficiency flat-plate solar heat collector, so as to meet the current requirements for high solar energy absorption rate, high conversion rate and high utilization rate of solar heat collectors. need. The technical solution of the utility model is:

一种双膜高效平板太阳能集热器,包括支撑装置、保温装置、铜管板芯、吸热涂层板、及用于固定铜管板芯和吸热涂层板的固定装置,所述支撑装置是由一长方形底框和相对称固定设置在底框两端的集热器边框组成的支撑凹槽,所述保温装置是一嵌设在所述支撑凹槽槽内的U型槽,使所述U型槽的外表面覆盖住所述支撑凹槽的凹陷内表面。 A double-film high-efficiency flat-plate solar collector, including a support device, a heat preservation device, a copper tube plate core, a heat-absorbing coating plate, and a fixing device for fixing the copper tube plate core and the heat-absorbing coating plate, the support The device is a support groove composed of a rectangular bottom frame and the collector frame fixedly arranged at both ends of the bottom frame. The heat preservation device is a U-shaped groove embedded in the support groove, so that the The outer surface of the U-shaped groove covers the concave inner surface of the supporting groove.

所述固定装置包括一设置在所述U型槽底部的长方玻璃钢条、相对称设置在长方玻璃钢条两端并将其卡固的L型卡扣、和设置在长方玻璃钢条上的凹形卡扣,所述凹形卡扣将所述铜管板芯的铜管固定在其凹陷处,所述吸热涂层板设置在所述铜管板芯上方,所述吸热涂层板的上表面附着有起吸热作用的外涂层,所述吸热涂层板的内表面附着有起导热作用的内涂层。 The fixing device includes a rectangular glass fiber reinforced plastic bar arranged at the bottom of the U-shaped groove, an L-shaped buckle which is symmetrically arranged at both ends of the rectangular glass fiber reinforced plastic bar and fastened, and a rectangular glass steel bar arranged on the rectangular glass steel bar. A concave buckle, the concave buckle fixes the copper tube of the copper tube plate core in its depression, the heat-absorbing coating plate is arranged above the copper tube plate core, and the heat-absorbing coating An outer coating for heat absorption is attached to the upper surface of the plate, and an inner coating for heat conduction is attached to the inner surface of the heat absorption coating plate.

本实用新型进一步地,所述保温装置包括底保温层和相对称设置在底保温层两端的侧保温层,使底保温层和侧保温层组成所述U型槽。 Further in the present invention, the thermal insulation device includes a bottom thermal insulation layer and side thermal insulation layers symmetrically arranged at both ends of the bottom thermal insulation layer, so that the bottom thermal insulation layer and the side thermal insulation layers form the U-shaped groove.

本实用新型进一步地,所述铜管板芯是由数根铜管并列且首尾相连构成的蛇形管。 Further in the present invention, the copper tube plate core is a serpentine tube composed of several copper tubes arranged side by side and connected end to end.

本实用新型进一步地,凹形卡扣的数量小于或等于所述铜管的数量。 Further in the present invention, the number of concave buckles is less than or equal to the number of the copper tubes.

本实用新型进一步地,所述外涂层的厚度≤100um,所述内涂层的厚度≤100um。 Further in the present invention, the thickness of the outer coating is ≤100um, and the thickness of the inner coating is ≤100um.

本实用新型的技术效果主要体现在: The technical effect of the utility model is mainly reflected in:

①通过在吸热涂层板外表面设置第一膜、即起吸热作用的外涂层,有利于促进太阳能的吸收,提高太阳能集热器的集热能力; ① By setting the first film on the outer surface of the heat-absorbing coating plate, that is, the outer coating that acts as a heat-absorbing layer, it is beneficial to promote the absorption of solar energy and improve the heat-collecting capacity of the solar collector;

②通过在吸热涂层板内表面设置第二膜、即起导热作用的内涂层,将经由外涂层和吸热涂层板吸收得到的太阳能及时的传导至太阳能集热器内部,减少散热,提高热能利用率; ② By setting the second film on the inner surface of the heat-absorbing coating plate, that is, the inner coating that plays a heat-conducting role, the solar energy absorbed by the outer coating and the heat-absorbing coating plate is transmitted to the inside of the solar collector in time, reducing Heat dissipation, improve heat utilization;

③采用本实用新型设计的双膜高效平板太阳能集热器,与传统集热器相比,太阳能吸收率和利用率大为提高,有利于节能减排。 ③Compared with traditional heat collectors, the double-film high-efficiency flat-plate solar heat collector designed by the utility model has greatly improved solar energy absorption rate and utilization rate, which is beneficial to energy saving and emission reduction.

附图说明 Description of drawings

图1是本实用新型一种双膜高效平板太阳能集热器的结构示意图。 Fig. 1 is a schematic structural view of a double-film high-efficiency flat-panel solar heat collector of the present invention.

其中。 in.

11 底框Bottom frame 22 集热器边框Collector frame 33 底保温层Bottom insulation 44 外涂层outer coating 55 凹形卡扣concave buckle 66 吸热涂层板Heat absorbing coated board 77 吸热涂层板Heat absorbing coated board 88 长方玻璃钢条Rectangular FRP Rod 99 铜管copper pipe 1010 内涂层inner coating 1111 侧保温层side insulation  the  the

具体实施方式 Detailed ways

下面结合附图对本实用新型技术方案作进一步说明。其只为示例说明,对本实用新型的保护范围不构成任何限制,凡采用等同替换或者等效变换而形成的所有技术方案,均落在本实用新型要求保护的范围之内。 Below in conjunction with accompanying drawing, technical solution of the utility model is further described. It is only an example and does not constitute any limitation to the protection scope of the present utility model. All technical solutions formed by equivalent replacement or equivalent transformation all fall within the protection scope of the utility model.

本实用新型一种双膜高效平板太阳能集热器,如图1所示,包括支撑装置、保温装置、铜管板芯、太阳能集热器核心组件吸热涂层板6、及用于固定铜管板芯和吸热涂层板6的固定装置。本实用新型具体地,所述支撑装置是由一长方形底框1和相对称固定设置在底框1两端的一组集热器边框2组成的支撑凹槽。所述保温装置是一嵌设在上述支撑凹槽槽内的U型槽,使该U型槽的外表面覆盖住所述支撑凹槽的凹陷内表面,减少设置在U型槽槽内的其他组件通过支撑装置向外界散热。所述保温装置包括底保温层3和相对称设置在底保温层3两端的侧保温层11,使底保温层3和侧保温层11组成所述U型槽。 The utility model is a double-film high-efficiency flat-plate solar heat collector, as shown in Figure 1, including a support device, a heat preservation device, a copper tube plate core, a heat-absorbing coating plate 6 for the core assembly of the solar heat collector, and a copper plate for fixing Fixing device for tube sheet core and heat absorbing coating plate 6. In the utility model, the supporting device is a support groove composed of a rectangular bottom frame 1 and a set of collector frames 2 symmetrically and fixedly arranged at both ends of the bottom frame 1 . The heat preservation device is a U-shaped groove embedded in the above-mentioned supporting groove, so that the outer surface of the U-shaped groove covers the concave inner surface of the supporting groove, reducing the number of other components arranged in the U-shaped groove Dissipate heat to the outside through the supporting device. The thermal insulation device includes a bottom thermal insulation layer 3 and side thermal insulation layers 11 symmetrically arranged at both ends of the bottom thermal insulation layer 3, so that the bottom thermal insulation layer 3 and the side thermal insulation layers 11 form the U-shaped groove.

上述固定装置包括一设置在所述U型槽底部的长方玻璃钢条8、相对称设置在长方玻璃钢条8两端并将其卡固的一组L型卡扣7、和设置在长方玻璃钢条8上的凹形卡扣5,凹形卡扣5可活动固定在长方玻璃钢条8上,也可与长方玻璃钢条8连接成一体,该凹形卡扣5将所述铜管板芯的铜管9固定在其凹陷处,凹形卡扣5的数量小于或等于所述铜管9的数量,可以均匀的分布在长方玻璃钢条8上,也可以根据铜管9的设置,与铜管9位置相对应的设置在长方玻璃钢条8上。本实用新型所述铜管板芯是由数根铜管9并列且首尾相连构成的蛇形管,当然,如本领域技术人员公知的,所述铜管板芯也可是其他形式、如由数个U型铜管排列形成的组合。 The above-mentioned fixing device includes a rectangular glass fiber reinforced plastic bar 8 arranged at the bottom of the U-shaped groove, a group of L-shaped buckles 7 which are symmetrically arranged at both ends of the rectangular glass fiber reinforced plastic bar 8 and fastened, and arranged on the rectangular glass steel bar 8. The concave buckle 5 on the glass steel bar 8, the concave buckle 5 can be movably fixed on the rectangular glass steel bar 8, and can also be connected with the rectangular glass steel bar 8 as a whole, and the concave buckle 5 connects the copper tube The copper tube 9 of the plate core is fixed in its depression, and the quantity of the concave buckle 5 is less than or equal to the quantity of the copper tube 9, which can be evenly distributed on the rectangular glass fiber reinforced plastic strip 8, or can be arranged according to the copper tube 9 , corresponding to the position of the copper pipe 9 is arranged on the rectangular glass fiber reinforced plastic strip 8. The copper tube plate core described in the utility model is a serpentine tube composed of several copper tubes 9 arranged in parallel and connected end to end. A combination of U-shaped copper tubes.

太阳能集热器核心组件的吸热涂层板6设置在所述铜管板芯上方,吸热涂层板6如本领域公知的,其上已含有一层吸收涂层,如“兰钛膜”或“黑铬涂层”等等,当太阳光直射在吸热涂层板6时,虽然对太阳能吸收但仍不可避免的会产生透射和反射现象,在现实使用过程中表明,仅仅使用吸热涂层板6是不会把太阳光全盘吸收并转化成热能,而且转化率交低。本实用新型通过在吸热涂层板6的上表面附着有起吸热作用的外涂层4,在吸热涂层板6的内表面附着有起导热作用的内涂层10,当太阳光直射在外涂层4时,可以进一步促进阳光吸收,减少在其表面发生反射和透射现象。而内涂层10具有导热作用,负责吸收、导热、散热、转化,使太阳能集热器内的温度不断上升,吸热,制热,转化,形成良性循环,从而减少热能的流失。实验表明,当所述外涂层4的厚度≤100um、或所述内涂层10的厚度≤100um,其吸热或导热的效果较好。用于制备上述起吸热作用的外涂层4的材料或是用于制备起导热作用的内涂层10材料均可市购或自制。 The heat-absorbing coating plate 6 of the core assembly of the solar heat collector is arranged above the copper tube plate core, and the heat-absorbing coating plate 6, as known in the art, has contained one layer of absorbing coating on it, such as "blue titanium film". "or "black chrome coating" and so on, when sunlight is directly on the heat-absorbing coating plate 6, although it absorbs solar energy, it will inevitably produce transmission and reflection phenomena. The heat-coated plate 6 will not fully absorb the sunlight and convert it into heat energy, and the conversion rate will be low. The utility model attaches the outer coating 4 which plays a heat absorption effect on the upper surface of the heat absorption coating plate 6, and the inner coating 10 which plays a heat conduction effect is attached to the inner surface of the heat absorption coating plate 6. When sunlight When the outer coating 4 is directly irradiated, it can further promote sunlight absorption and reduce reflection and transmission phenomena on its surface. The inner coating 10 has a heat conduction function, and is responsible for absorption, heat conduction, heat dissipation, and transformation, so that the temperature in the solar collector continues to rise, heat absorption, heat generation, and transformation, forming a virtuous cycle, thereby reducing the loss of heat energy. Experiments show that when the thickness of the outer coating 4 is ≤100 um, or the thickness of the inner coating 10 is ≤100 um, the effect of heat absorption or heat conduction is better. The materials used to prepare the above-mentioned outer coating layer 4 having a heat-absorbing function or the materials used to prepare the inner coating layer 10 having a heat-conducting function can be commercially available or self-made.

因此,通过在吸热涂层板外表面设置第一膜、即起吸热作用的外涂层4,有利于促进太阳能的吸收,提高太阳能集热器的集热能力;通过在吸热涂层板内表面设置第二膜、即起导热作用的内涂层10,将经由外涂层4和吸热涂层板吸收得到的太阳能及时的传导至太阳能集热器内部,减少散热,提高热能利用率;采用本实用新型设计的双膜高效平板太阳能集热器,与传统集热器相比,太阳能吸收率和利用率大为提高,有利于节能减排。 Therefore, by arranging the first film on the outer surface of the heat-absorbing coating plate, that is, the outer coating 4 that acts as a heat absorber, it is beneficial to promote the absorption of solar energy and improve the heat collection capacity of the solar collector; The inner surface of the plate is provided with a second film, that is, the inner coating 10 which acts as a thermal conductor, and conducts the solar energy absorbed by the outer coating 4 and the heat-absorbing coating plate to the interior of the solar collector in a timely manner, reducing heat dissipation and improving thermal energy utilization efficiency; compared with traditional heat collectors, the double-film high-efficiency flat-panel solar collector designed by the utility model has greatly improved solar energy absorption rate and utilization rate, which is conducive to energy saving and emission reduction.

Claims (6)

1. two film high-efficient flat-plate solar thermal collector, comprise bracing or strutting arrangement, attemperator, copper pipe plate core, heat absorbing coating plate (6), reach the fixture that is used for fixed copper tube sheet core and heat absorbing coating plate (6), the brace groove that described bracing or strutting arrangement is made up of a rectangle underframe (1) and the symmetrical heat collector frame (2) that is fixedly installed on underframe (1) two ends, described attemperator is one to be embedded the U-shaped groove in described brace groove groove, make the outer surface of described U-shaped groove cover the concave inner surface of described brace groove, it is characterized in that:
Described fixture comprises a pane steel bar (8) that is arranged on described U-shaped trench bottom, symmetrically is arranged on pane steel bar (8) two ends and with the L type buckle (7) of its fixing be arranged on spill buckle (5) on the pane steel bar (8), described spill buckle (5) is fixed on its recess with the copper pipe (9) of described copper pipe plate core
Described heat absorbing coating plate (6) is arranged on described copper pipe plate core top, and the upper surface of described heat absorbing coating plate (6) has been attached with the external coating (4) of heat-absorbing action, and the inner surface of described heat absorbing coating plate (6) adheres to the undercoating (10) that conductive force has been arranged.
2. a kind of pair of film high-efficient flat-plate solar thermal collector according to claim 1, it is characterized in that: described attemperator comprises end heat-insulation layer (3) and the symmetrical side heat-insulation layer (11) that is arranged on end heat-insulation layer (3) two ends, makes end heat-insulation layer (3) and side heat-insulation layer (11) form described U-shaped groove.
3. a kind of pair of film high-efficient flat-plate solar thermal collector according to claim 1 is characterized in that: described copper pipe plate core is by several copper pipes (9) side by side and the coiled pipe that joins end to end and constitute.
4. a kind of pair of film high-efficient flat-plate solar thermal collector according to claim 1, it is characterized in that: the quantity of spill buckle (5) is less than or equal to the quantity of described copper pipe (9).
5. a kind of pair of film high-efficient flat-plate solar thermal collector according to claim 1 is characterized in that: the thickness≤100um of described external coating (4).
6. a kind of pair of film high-efficient flat-plate solar thermal collector according to claim 1 is characterized in that: the thickness≤100um of described undercoating (10).
CN2013201159675U 2013-03-14 2013-03-14 Double-film efficient flat solar energy collector Expired - Fee Related CN203203271U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103822366A (en) * 2014-02-19 2014-05-28 扬州市喜来太阳能科技有限公司 Panel jointed solar thermal collector
CN103868249A (en) * 2014-03-21 2014-06-18 苏州汇思阳光科技有限公司 Curtain-wall-type flat-plate solar heat collector
CN105674589A (en) * 2016-03-10 2016-06-15 苏州汇思阳光科技有限公司 Flat-plate solar heat collector with low heat loss
CN106931654A (en) * 2017-04-14 2017-07-07 安徽晶润新能源有限公司 The solar thermal collector that can quickly heat

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103822366A (en) * 2014-02-19 2014-05-28 扬州市喜来太阳能科技有限公司 Panel jointed solar thermal collector
CN103868249A (en) * 2014-03-21 2014-06-18 苏州汇思阳光科技有限公司 Curtain-wall-type flat-plate solar heat collector
CN105674589A (en) * 2016-03-10 2016-06-15 苏州汇思阳光科技有限公司 Flat-plate solar heat collector with low heat loss
CN106931654A (en) * 2017-04-14 2017-07-07 安徽晶润新能源有限公司 The solar thermal collector that can quickly heat

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