CN203203009U - Vertical modularized coal water slurry corner tube boiler - Google Patents
Vertical modularized coal water slurry corner tube boiler Download PDFInfo
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- CN203203009U CN203203009U CN2013200716243U CN201320071624U CN203203009U CN 203203009 U CN203203009 U CN 203203009U CN 2013200716243 U CN2013200716243 U CN 2013200716243U CN 201320071624 U CN201320071624 U CN 201320071624U CN 203203009 U CN203203009 U CN 203203009U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 54
- 239000002002 slurry Substances 0.000 title abstract description 18
- 239000003245 coal Substances 0.000 title abstract description 7
- 239000003250 coal slurry Substances 0.000 claims 6
- 230000001815 facial effect Effects 0.000 claims 2
- 210000000038 chest Anatomy 0.000 claims 1
- 238000004880 explosion Methods 0.000 claims 1
- 238000002485 combustion reaction Methods 0.000 abstract description 26
- 239000012528 membrane Substances 0.000 abstract description 18
- 239000000779 smoke Substances 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 239000004071 soot Substances 0.000 abstract 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 9
- 239000003546 flue gas Substances 0.000 description 9
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 6
- 239000000446 fuel Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 238000004939 coking Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Abstract
Description
技术领域 technical field
本实用新型属于燃煤工业锅炉领域,具体涉及一种以各种级别的水煤浆为燃料,用于产生蒸汽的立式模块化水煤浆角管式锅炉。 The utility model belongs to the field of coal-fired industrial boilers, and in particular relates to a vertical modular coal-water slurry corner-tube boiler which uses coal-water slurry of various grades as fuel and is used to generate steam. the
背景技术 Background technique
我国的能源结构是以煤为主,在未来相当长时间内,燃煤工业锅炉仍将是工业锅炉的主导产品。 my country's energy structure is dominated by coal. For a long time in the future, coal-fired industrial boilers will still be the leading product of industrial boilers. the
传统的工业燃煤锅炉以层燃锅炉为主,缺点是燃烧效率低,污染严重,难以满足节能减排和污染物排放要求。 The traditional industrial coal-fired boilers are mainly layer-fired boilers. The disadvantages are low combustion efficiency and serious pollution, which makes it difficult to meet the requirements of energy saving, emission reduction and pollutant discharge. the
水煤浆燃烧是煤的高效洁净燃烧方式之一,其燃烧效率可达98%以上,是一项成熟的燃烧技术,在大型电站锅炉得到普遍应用。近年来,水煤浆粉燃烧在工业锅炉上也得到应用,均采用SHS型双锅筒散装水管锅炉结构或D型双锅筒水管结构。但存在一定的不足: Coal-water slurry combustion is one of the efficient and clean combustion methods of coal, and its combustion efficiency can reach more than 98%. It is a mature combustion technology and is widely used in large-scale power plant boilers. In recent years, coal-water slurry powder combustion has also been applied in industrial boilers, all of which adopt SHS double-drum bulk water tube boiler structure or D-type double drum water tube structure. But there are certain deficiencies:
1)燃烧不够均匀,前后温差比较大,不利于降低NOX的含量。 1) The combustion is not uniform enough, and the temperature difference between front and back is relatively large, which is not conducive to reducing the content of NO X.
2)负荷调节范围小,只能使用单一级别水煤浆燃料。 2) The load adjustment range is small, and only a single grade of coal-water slurry fuel can be used. the
3)锅炉灰、渣清理不方便。 3) It is inconvenient to clean up boiler ash and slag. the
4)锅炉钢材、炉墙材料消耗大。 4) Boiler steel and furnace wall materials consume a lot. the
5)锅炉房占地面积大、土建设成本高。 5) The boiler room occupies a large area and the cost of civil construction is high. the
6)锅炉密封性能不佳、砖墙漏风量大、锅炉热损失大、引风机电耗大。 6) The sealing performance of the boiler is not good, the air leakage of the brick wall is large, the heat loss of the boiler is large, and the power consumption of the induced draft fan is large. the
7)SHS型双锅筒散装水管锅炉制造安装不方便。 7) It is inconvenient to manufacture and install the SHS double-drum bulk water tube boiler. the
发明内容 Contents of the invention
本实用新型针对现有散装水管锅炉和卧式水煤浆锅炉的不足,提供一种新型的立式模块化水煤浆角管式锅炉。 The utility model provides a novel vertical modular coal-water slurry corner-tube boiler aiming at the deficiencies of the existing bulk water-tube boilers and horizontal coal-water slurry boilers. the
本实用新型是通过以下技术方案实现的:一种立式模块化水煤浆角管式锅炉,包括锅炉本体、炉膛、燃烧器、稳燃室、冷灰斗、空气预热器、省煤器、对 流管束、上集箱、顶集箱、锅筒和下集箱,所述的下集箱设置在锅炉本体的下部;所述的上集箱和顶集箱设置在锅炉本体的顶部,并通过汽连通管联通;其特征在于所述的稳燃室设置在锅炉本体下前部;所述的燃烧器设置在所述稳燃室的前墙;所述的锅炉本体包括布置在四角的4根下降管和膜式水冷壁;所述下降管和膜式水冷壁的两端分别与所述的上集箱和下集箱联通;所述的对流管束设置在所述膜式水冷壁的外侧,顶部与锅膛出烟口联通,底部与所述的空气预热器的底联通;所述的省煤器与所述空气预热器的顶部联通;所述的冷灰斗设置在锅炉本体的底部。
The utility model is realized through the following technical solutions: a vertical modular coal-water slurry corner tube boiler, including a boiler body, a furnace, a burner, a combustion chamber, a cold ash hopper, an air preheater, and an economizer , convection tube bundle, upper header, top header, drum and lower header, the lower header is arranged at the bottom of the boiler body; the upper header and the top header are arranged at the top of the boiler body, And communicate through the steam connecting pipe; it is characterized in that the stable combustion chamber is arranged at the lower front of the boiler body; the burner is arranged on the front wall of the stable combustion chamber; the boiler body includes four
本实用新型的立式模块化水煤浆角管式锅炉,各种级别的水煤浆通过前墙燃烧器喷入立式L形炉膛,同时,经空气预热器加热后的高温空气也进入燃烧器与水煤浆混合进入炉膛进行猛烈悬浮燃烧。 In the vertical modular coal-water slurry corner-tube boiler of the utility model, various levels of coal-water slurry are sprayed into the vertical L-shaped furnace through the front wall burner, and at the same time, the high-temperature air heated by the air preheater also enters The burner is mixed with coal-water slurry and enters the furnace for violent suspension combustion. the
在炉膛燃烧换热后的高温烟气从炉膛出烟口转折180°向下进入对流管束进行对流换热,烟气再依次进入空气预热器和省煤器后排入烟气净化系统。 After combustion and heat exchange in the furnace, the high-temperature flue gas turns 180° downward from the furnace smoke outlet and enters the convection tube bundle for convective heat exchange. the
本实用新型具有以下优点: The utility model has the following advantages:
1)锅炉本体采用立式角管式结构布置,四角布置4根大口径下降管,该下降管即是水循环管路,同时也支撑整个锅炉,因此不需要另设支撑钢架,整体结构紧凑、外形布置简单、占地面积小,钢耗低。 1) The boiler body is arranged in a vertical corner tube structure, and four large-diameter downpipes are arranged at the four corners. The downpipes are the water circulation pipeline and also support the entire boiler, so there is no need to set up a supporting steel frame. The overall structure is compact and Simple layout, small footprint and low steel consumption. the
2)炉膛采用膜式壁结构,炉墙只需要保温材料,整体密封、保温性能好,锅炉漏风少,引风机电耗少。 2) The furnace adopts a membrane wall structure, the furnace wall only needs insulation materials, the overall sealing and insulation performance are good, the boiler has less air leakage, and the induced draft fan consumes less power. the
3)锅炉分稳燃室、冷灰斗、锅筒、对流管束、膜式水冷壁等几个大的膜块制造和安装,有效解决了锅炉运输尺寸限制锅炉容量发展的问题,锅炉制造安装简单快捷。 3) The boiler is divided into stable combustion chamber, cold ash hopper, boiler drum, convection tube bundle, membrane water wall and other large membrane blocks, which effectively solves the problem that the boiler transportation size limits the boiler capacity development, and the boiler manufacturing and installation are simple fast. the
4)锅炉膜式壁结构强度高,锅炉运行可靠。 4) The membrane wall structure of the boiler has high strength and the boiler operates reliably. the
5)锅炉全方位可维修更换,具维修简便的优点。 5) The boiler can be repaired and replaced in all directions, which has the advantage of easy maintenance. the
6)锅炉水循环压差大,水循环安全可靠。 6) The pressure difference of the boiler water circulation is large, and the water circulation is safe and reliable. the
7)上集箱与顶集箱用汽连通管连接同时接入锅筒,汽水混合物从受热面进入上集箱,并在上集箱里发生汽水预分离,蒸汽经汽连通管至顶集箱进入锅筒上部的汽空间。由于上集箱均在锅筒的高水位处接入,则蒸汽没有通过水空间而直接接入锅筒,从而避免了泡沫的产生,再加上进入锅筒的蒸汽已进行预分离,因 此,大大提高了蒸汽的品质。 7) The upper header and the top header are connected with the steam connecting pipe and connected to the drum at the same time, the steam-water mixture enters the upper header from the heating surface, and the steam-water pre-separation occurs in the upper header, and the steam passes through the steam connecting pipe to the top header Enter the steam space in the upper part of the drum. Since the upper headers are all connected at the high water level of the drum, the steam directly enters the drum without passing through the water space, thereby avoiding the generation of foam, and the steam entering the drum has been pre-separated, so , greatly improving the quality of steam. the
作为本实用新型的进一步改进,所述的燃烧器为单个或多个燃烧器布置。多个燃烧器布置的好处在于每个燃烧器可单独控制,大大提高燃烧的稳定性和负荷的调节性能,同时可使用两种以上的燃料。 As a further improvement of the utility model, the burner is arranged as a single or multiple burners. The advantage of the arrangement of multiple burners is that each burner can be controlled independently, which greatly improves the stability of combustion and the regulation performance of load, and can use more than two kinds of fuels at the same time. the
作为本实用新型的再进一步改进,所述的对流管束采用旗面管,所述的旗面管按一定角度立式顺列布置,受热面充足,循环可靠,烟气冲刷顺畅,不易积灰,延长锅炉使用寿命。 As a further improvement of the present utility model, the convection tube bundle adopts flag surface tubes, and the flag surface tubes are vertically arranged in a row at a certain angle, the heating surface is sufficient, the circulation is reliable, the flue gas scours smoothly, and it is not easy to accumulate dust. Extend boiler life. the
作为本实用新型的更进一步改进,所述的于炉膛的前下部设有助燃用的一级二次风管。所述的于炉膛中部左右两侧分别设有助燃和脱硝用的二级二次风管。采用分级燃烧技术,炉膛内依次送入两级二次风,整个温度场均匀,可保证未燃尽产物充分燃烧的前提下有效阻止炉膛结焦和降低氮氧化物的生成。 As a further improvement of the utility model, a primary secondary air duct for combustion is provided at the front lower part of the furnace. The left and right sides of the middle part of the furnace are respectively provided with secondary air ducts for combustion and denitrification. Using staged combustion technology, two stages of secondary air are sent into the furnace in sequence, and the entire temperature field is uniform, which can effectively prevent coking in the furnace and reduce the formation of nitrogen oxides under the premise of ensuring the full combustion of unburned products. the
附图说明 Description of drawings
图1是本实用新型立式模块化水煤浆角管式锅炉的结构图。 Fig. 1 is a structural diagram of a vertical modular coal-water slurry corner tube boiler of the present invention. the
图2是图1的A-A向和B-B向的半剖视图。 Fig. 2 is a half-sectional view along the lines A-A and B-B of Fig. 1 . the
图中,1-省煤器,2-空气预热器,3-对流管束,4-上集箱,5-汽连通管,6-顶集箱,7-防爆门,8-锅筒,9-下降管,10-二级二次风管,11-膜式水冷壁,12-检查门,13-燃烧器,14-一级二次风管,15-下集箱,16-冷灰斗,17-出渣机,18-稳燃室,19-锅膛出烟口,20-炉膛。 In the figure, 1- economizer, 2- air preheater, 3- convection tube bundle, 4- upper header, 5- steam connecting pipe, 6- top header, 7- explosion-proof door, 8- drum, 9 -down pipe, 10-secondary secondary air pipe, 11-membrane water wall, 12-inspection door, 13-burner, 14-first primary secondary air pipe, 15-lower header, 16-cold ash hopper , 17-slagging machine, 18-stabilized combustion chamber, 19-boiler smoke outlet, 20-furnace. the
具体实施方式 Detailed ways
参照附图,本实用新型的一种立式模块化水煤浆角管式锅炉,包括锅炉本体、炉膛20、燃烧器13、稳燃室18、冷灰斗16、空气预热器2、省煤器1、对流管束3、上集箱4、顶集箱6、锅筒8和下集箱15,所述的下集箱15设置在锅炉本体的下部;所述的上集箱4和顶集箱6设置在锅炉本体的顶部,并通过汽连通管5联通;其特征在于所述的稳燃室18设置在锅炉本体下前部;所述的燃烧器13设置在所述稳燃室18的前墙;所述锅炉本体包括布置在四角的4根下降管9和膜式水冷壁11;所述下降管9和膜式水冷壁11的两端分别与所述的上集箱4和下集箱15联通;所述的对流管束3设置在所述膜式水冷壁11的外侧,顶部与锅 膛出烟口19联通,底部与所述的空气预热器2的底联通;所述省煤器1与所述空气预热器2的顶部联通;所述的冷灰斗16设置在锅炉本体的底部。 Referring to the accompanying drawings, a vertical modular coal-water slurry corner tube boiler of the present invention includes a boiler body, a furnace 20, a burner 13, a combustion chamber 18, a cold ash hopper 16, an air preheater 2, a province Coal burner 1, convection tube bundle 3, upper header 4, top header 6, drum 8 and lower header 15, the lower header 15 is arranged at the bottom of the boiler body; the upper header 4 and the top The header 6 is arranged on the top of the boiler body, and communicated through the steam connecting pipe 5; it is characterized in that the stable combustion chamber 18 is arranged at the lower front part of the boiler body; the burner 13 is arranged in the stable combustion chamber 18 the front wall; the boiler body includes four downcomers 9 and membrane water walls 11 arranged at four corners; the two ends of the downcomers 9 and membrane water walls 11 are connected to the upper header 4 and the The header 15 is in communication; the convection tube bundle 3 is arranged on the outside of the membrane water wall 11, the top is in communication with the boiler chamber smoke outlet 19, and the bottom is in communication with the bottom of the air preheater 2; the province The coal burner 1 communicates with the top of the air preheater 2; the cold ash hopper 16 is arranged at the bottom of the boiler body. the
所述的燃烧器13数量为单个或多个布置。多个燃烧器13燃烧可独立控制,炉膛20上部设有防爆门7,前下部设置有托底助燃一级二次风管14,中部设置助燃和脱硝二级二次风管10。炉膛20底部通过冷灰斗16收集灰渣,并通过出渣机17自动排出。
The number of
所述的对流管束3采用旗面管,所述的旗面管按一定角度立式顺列布置,受热面充足,循环可靠,烟气冲刷顺畅,不易积灰,延长锅炉使用寿命。 The convection tube bundle 3 adopts flag surface tubes, and the flag surface tubes are vertically arranged in a row at a certain angle. The heating surface is sufficient, the circulation is reliable, the flue gas is washed smoothly, and it is not easy to accumulate dust, which prolongs the service life of the boiler. the
本实用新型的工作原理如下: The working principle of the utility model is as follows:
各级别的水煤浆通过前面多个燃烧器13喷入立式L形炉膛20,同时,经空气预热器2加热后的高温空气也进入燃烧器13与雾化后的水煤浆混合进入炉膛20进行猛烈悬浮燃烧;且在炉膛中布置了两级二次风,使炉膛有充分的氧气与燃料反应燃烧,在保证未燃尽产物充分燃烧的前提下有效阻止炉膛结焦和降低氮氧化物的生成。在炉膛燃烧换热后的高温烟气从炉膛20上方的出烟口19处转折180°向下进入旗面管3进行对流换热,烟气再依次进入空气预热器2和省煤器1后排入烟气净化系统。在烟气净化系统内,烟气中的固体颗粒被清除掉。干净的预热空气从多个燃烧器13中再次喷入立式炉膛20。省煤器1和空气预热器2可利用烟气的余热对锅炉给水和空气进行预热,从而达到余热回收后循环利用和节能的目的。
The coal-water slurry of each level is sprayed into the vertical L-shaped furnace 20 through the
上集箱4、汽连通管5、顶集箱6、下集箱15、炉膛的膜式水冷壁11和4根下降管9构成封闭的水循环系统。上集箱4与顶集箱6用汽连通管5连接同时接入锅筒7,汽水混合物从膜式水冷壁的受热面上升进入上集箱4,并在上集箱4里发生汽水预分离,蒸汽经汽连通管5至顶集箱6进入锅筒8上部的汽空间。由于上集箱4均在锅筒8的高水位处接入,则蒸汽没有通过水空间而直接接入锅筒,从而避免了泡沫的产生,再加上进入锅筒8的蒸汽已进行预分离,因此,大大提高了蒸汽的品质。上集箱4里汽水预分离后的水从4根下降管9流入下集箱15,再进入膜式水冷壁内,形成水循环。
The
应该理解到的是:上述实施例只是对本实用新型的说明,而不是对本实用新型的限制,任何不超出本实用新型实质精神范围内的实用新型创造,均落入本实 用新型的保护范围之内。 It should be understood that: the above-mentioned embodiment is only an illustration of the utility model, rather than a limitation of the utility model, and any utility model creation that does not exceed the spirit of the utility model falls within the scope of protection of the utility model Inside. the
Claims (6)
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| CN2013200716243U CN203203009U (en) | 2013-02-07 | 2013-02-07 | Vertical modularized coal water slurry corner tube boiler |
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| CN2013200716243U Expired - Fee Related CN203203009U (en) | 2013-02-07 | 2013-02-07 | Vertical modularized coal water slurry corner tube boiler |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103134036A (en) * | 2013-02-07 | 2013-06-05 | 杭州燃油锅炉有限公司 | Vertical type modular coal water slurry corner tube boiler |
| CN109631333A (en) * | 2019-01-29 | 2019-04-16 | 无锡华光工业锅炉有限公司 | Coal dust organic heat carrier furnace in bulk |
-
2013
- 2013-02-07 CN CN2013200716243U patent/CN203203009U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103134036A (en) * | 2013-02-07 | 2013-06-05 | 杭州燃油锅炉有限公司 | Vertical type modular coal water slurry corner tube boiler |
| CN109631333A (en) * | 2019-01-29 | 2019-04-16 | 无锡华光工业锅炉有限公司 | Coal dust organic heat carrier furnace in bulk |
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Address after: Hangzhou City, Zhejiang province 311115 Fengdu Pingyao Town, Yuhang District Industrial Zone Road, Yangcheng Road No. 1-9 Patentee after: HANGZHOU JUNENG ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Address before: Hangzhou City, Zhejiang province 311115 Fengdu Pingyao Town, Yuhang District Industrial Zone Road, Yangcheng Road No. 1-9 Patentee before: HANGZHOU JUNENG BOILER Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20220207 |