CN203200886U - Drainage backward-flowing prevention system for equipment in clean area of pharmaceutical factory - Google Patents
Drainage backward-flowing prevention system for equipment in clean area of pharmaceutical factory Download PDFInfo
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- CN203200886U CN203200886U CN 201320213056 CN201320213056U CN203200886U CN 203200886 U CN203200886 U CN 203200886U CN 201320213056 CN201320213056 CN 201320213056 CN 201320213056 U CN201320213056 U CN 201320213056U CN 203200886 U CN203200886 U CN 203200886U
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Abstract
本实用新型涉及一种药厂洁净区设备用排水防倒灌系统,适用于药厂洁净区安装的设备排水。药厂洁净区设备用排水防倒灌系统,包括药厂厂房,还包括排水箱,药厂厂房的设备排水管道通过排水阀连接排水箱,排水箱末端连接厂房排水管道,排水箱还通过冷却水阀连接冷却水管道,排水箱上安装泄压阀,排水箱内部安装数据采集装置,数据采集装置连接控制系统,控制系统分别控制排水阀、冷却水阀和泄压阀。本系统结构完善,对出现的各种风险都有相应的检测方式和处理方式,大大降低了排水过程中回灌造成的交叉污染的风险。整套系统能够进行自动控制,可及时有效的处理厂房管道压力增大对设备排水以及洁净区环境产生的影响。
The utility model relates to a drainage anti-backflow system for equipment in a clean area of a pharmaceutical factory, which is suitable for draining equipment installed in the clean area of a pharmaceutical factory. The drainage and anti-backflow system for the equipment in the clean area of the pharmaceutical factory includes the pharmaceutical factory building and the drainage tank. The equipment drainage pipe of the pharmaceutical factory building is connected to the drainage tank through the drain valve, and the end of the drainage tank is connected to the factory building drainage pipe. Connect the cooling water pipeline, install a pressure relief valve on the drainage tank, install a data acquisition device inside the drainage tank, and connect the data acquisition device to the control system, which controls the drain valve, cooling water valve and pressure relief valve respectively. The system has a complete structure, and has corresponding detection methods and treatment methods for various risks that arise, which greatly reduces the risk of cross-contamination caused by recharging during the drainage process. The entire system can be automatically controlled, and can timely and effectively deal with the impact of the increase in the pressure of the plant pipeline on the drainage of the equipment and the environment of the clean area.
Description
技术领域 technical field
本实用新型涉及一种药厂洁净区设备用排水防倒灌系统,适用于药厂洁净区安装的设备排水。 The utility model relates to a drainage anti-backflow system for equipment in a clean area of a pharmaceutical factory, which is suitable for draining equipment installed in the clean area of a pharmaceutical factory. the
背景技术 Background technique
药厂厂房内部,尤其是生物药厂厂房洁净度要求很高,洁净区有排水要求设备的排水管道与厂房排水管的连接需要做到有效隔断,防止排水管中出现的压力回灌到洁净区环境或者设备中,污染洁净区环境或者设备管道,从而产生的交叉污染。而且,洁净厂房的排水管连接有多个设备,为防止设备排放的高温水对其它的设备产生影响,对设备的高温排放有降温的要求。 Inside the pharmaceutical factory building, especially the biopharmaceutical factory building, the cleanliness requirements are very high, and the clean area has drainage requirements. The connection between the drainage pipe of the equipment and the factory building drain pipe needs to be effectively cut off to prevent the pressure in the drain pipe from flowing back into the clean area. In the environment or equipment, the clean area environment or equipment pipelines are polluted, resulting in cross-contamination. Moreover, the drainage pipe of the clean workshop is connected to multiple devices. In order to prevent the high-temperature water discharged from the device from affecting other devices, there is a requirement to cool down the high-temperature discharge of the device. the
实用新型内容 Utility model content
根据以上要求,本实用新型需要解决的是:提供一种药厂洁净区设备用排水防倒灌系统,首先是能够确保设备正常排放,具有降温功能,并且能够有效防止排水管道中的压力回灌到设备或厂房洁净区中。 According to the above requirements, what the utility model needs to solve is to provide a drainage anti-backflow system for equipment in the clean area of a pharmaceutical factory. In the clean area of equipment or workshop. the
本实用新型所提供的药厂洁净区设备用排水防倒灌系统,包括药厂厂房,还包括排水箱,药厂厂房的设备排水管道通过排水阀连接排水箱,排水箱末端连接厂房排水管道,排水箱还通过冷却水阀连接冷却水管道,排水箱上安装泄压阀,排水箱内部安装数据采集装置,数据采集装置连接控制系统,控制系统分别控制排水阀、冷却水阀和泄压阀。 The drainage anti-backflow system for equipment in the clean area of a pharmaceutical factory provided by the utility model includes a pharmaceutical factory building and a drainage tank. The tank is also connected to the cooling water pipeline through the cooling water valve, a pressure relief valve is installed on the drainage tank, a data acquisition device is installed inside the drainage tank, the data acquisition device is connected to the control system, and the control system controls the drain valve, the cooling water valve and the pressure relief valve respectively. the
所述的排水箱内安装有上折流板和下折流板,上折流板的上端固定在排水箱顶部,上折流板的下端与排水箱的底部有间隙;下折流板设置在上折流板一侧,其下端固定在排水箱的底部,其上端与排水箱顶部有间隙。 An upper baffle and a lower baffle are installed in the drainage box, the upper end of the upper baffle is fixed on the top of the drainage box, and there is a gap between the lower end of the upper baffle and the bottom of the drainage box; the lower baffle is arranged on On one side of the upper baffle, its lower end is fixed on the bottom of the drainage box, and its upper end has a gap with the top of the drainage box. the
数据采集装置包括温度传感器、压力传感器和液位传感器,数据采集装置 均与控制系统连接。控制系统包括处理装置及其附属电路,用于采集温度传感器、压力传感器和液位传感器所检测到的信号,并根据预设来控制排水阀、冷却水阀和泄压阀的开断,自动实现排放冷却、防回灌功能。 The data acquisition device includes a temperature sensor, a pressure sensor and a liquid level sensor, and the data acquisition device is connected with the control system. The control system includes a processing device and its auxiliary circuits, which are used to collect the signals detected by the temperature sensor, pressure sensor and liquid level sensor, and control the opening and closing of the drain valve, cooling water valve and pressure relief valve according to the preset, and automatically realize Discharge cooling, anti-backflow function. the
排水箱的出水管道通过管道连接点连接厂房排水管道。通过设置管道连接点方便管道的连接和维修。 The water outlet pipe of the drainage box is connected to the factory building drainage pipe through the pipe connection point. The connection and maintenance of pipelines are facilitated by setting pipeline connection points. the
排水阀安装于设备的排水管道,冷却水阀与冷却水管道连接,泄压阀直通大气。排水箱内的上折流板和下折流板用于混合高温排放水和冷却用水。且下折流板根部有慢排孔,确保排水箱能够彻底排放。 The drain valve is installed in the drain pipe of the equipment, the cooling water valve is connected with the cooling water pipe, and the pressure relief valve is directly connected to the atmosphere. The upper baffle and the lower baffle in the drainage box are used to mix high-temperature discharge water and cooling water. And there are slow discharge holes at the root of the lower baffle to ensure that the drainage tank can be completely discharged. the
工作原理: working principle:
排水箱的排水管道与厂房排水管密闭连接,确保不会对安装环境产生影响。 The drainage pipe of the drainage box is tightly connected with the drainage pipe of the factory building to ensure that it will not affect the installation environment. the
排水箱泄压阀管道直通大气,确保不会对安装环境产生影响。 The pipeline of the pressure relief valve of the drainage tank is directly connected to the atmosphere to ensure that it will not affect the installation environment. the
设备排水时,温度传感器在排水管道处检测排水温度,如果超过排放温度限定值,控制系统则打开冷却水阀,用于冷却高温排放水。 When the equipment is draining, the temperature sensor detects the drain temperature at the drain pipe. If the discharge temperature exceeds the limit value, the control system will open the cooling water valve to cool the high-temperature discharge water. the
设备排水过程中,液位传感器和压力传感器检测到排水箱内液位超标或压力超标时,控制系统则先关闭排水阀,防止倒流回灌,设备排水停止,同时,打开泄压阀,释放管道内压力,确保管道连接点处不会由于管道内压力大而产生泄漏,从而对洁净区的环境产生污染。等待厂房排水管道内部压力正常后,设备重新开始排水。 During the equipment drainage process, when the liquid level sensor and pressure sensor detect that the liquid level or pressure in the drainage tank exceeds the standard, the control system will first close the drain valve to prevent backflow and backfill, and the equipment will stop draining. At the same time, the pressure relief valve will be opened to release the pipeline. Internal pressure, to ensure that there will be no leakage at the connection point of the pipeline due to the high internal pressure of the pipeline, thereby polluting the environment in the clean area. After the internal pressure of the plant drainage pipe is normal, the equipment starts to drain again. the
本实用新型所具有的有益效果是: The beneficial effects that the utility model has are:
本系统结构完善,对出现的各种风险都有相应的检测方式和处理方式,大大降低了排水过程中回灌造成的交叉污染的风险。整套系统能够进行自动控制,可及时有效的处理厂房管道压力增大对设备排水以及洁净区环境产生的影响。 The system has a complete structure, and has corresponding detection methods and treatment methods for various risks that arise, which greatly reduces the risk of cross-contamination caused by recharging during the drainage process. The entire system can be automatically controlled, and can promptly and effectively deal with the impact of the increase in the pressure of the plant pipeline on the drainage of the equipment and the environment of the clean area.
附图说明 Description of drawings
图1是本实用新型的结构示意图: Fig. 1 is a structural representation of the utility model:
图中:1、排水阀;2、排水箱;3、温度传感器;4、压力传感器;5、液位传感器;6、泄压阀;7、冷却水阀;8、上折流板;9、下折流板;10、管道连接点。 In the figure: 1. drain valve; 2. drain tank; 3. temperature sensor; 4. pressure sensor; 5. liquid level sensor; 6. pressure relief valve; 7. cooling water valve; 8. upper baffle; 9. Lower baffle; 10. Pipe connection point.
具体实施方式 Detailed ways
下面结合附图对本实用新型的实施例做进一步描述: Embodiments of the utility model are further described below in conjunction with the accompanying drawings:
如图1所示的药厂洁净区设备用排水防倒灌系统,包括药厂厂房,还包括排水箱2,药厂厂房的设备排水管道通过排水阀1连接排水箱2,排水箱2末端连接厂房排水管道,排水箱2还通过冷却水阀7连接冷却水管道,排水箱上安装泄压阀,排水箱内部安装数据采集装置,数据采集装置连接控制系统,控制系统分别控制排水阀1、冷却水阀7和泄压阀6。
The drainage anti-backflow system for equipment in the clean area of a pharmaceutical factory as shown in Figure 1 includes the pharmaceutical factory building and the
排水箱2内安装有上折流板8和下折流板9,上折流板8的上端固定在排水箱顶部,上折流板8的下端与排水箱2的底部有间隙;下折流板9设置在上折流板8一侧,其下端固定在排水箱2的底部,其上端与排水箱2顶部有间隙,下折流板9的根部开有慢排孔。
An
数据采集装置包括温度传感器、压力传感器和液位传感器,数据采集装置均与控制系统连接。 The data acquisition device includes a temperature sensor, a pressure sensor and a liquid level sensor, and the data acquisition device is connected with the control system. the
药厂厂房设备排水过程中,设备中的水会通过排水阀1进入排水箱2,温度传感器3会自动检测排水温度,温度超过排放限定值时,控制系统打开冷却水阀7,冷却水和设备排放水经过上折流板8和下折流板9的迂回折流充分混合,将排水温度有效降低。
During the drainage process of the pharmaceutical plant equipment, the water in the equipment will enter the
设备排水过程中,液位传感器5检测到排水箱2内液位超标或压力传感器4检测到到排水箱2压力超标时,控制系统关闭设备排水阀1,防止厂房管道内的水或气通过排水箱2倒流回药厂厂房设备。设备排水停止的同时打开 泄压阀6,通过排水箱2来释放厂房管道内压力,确保管道连接点10处不会由于管道内压力大而产生泄漏,从而对洁净区的环境产生污染。等待厂房排水管道内部压力正常后,设备重新开始排水。
During the equipment drainage process, when the
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320213056 CN203200886U (en) | 2013-04-24 | 2013-04-24 | Drainage backward-flowing prevention system for equipment in clean area of pharmaceutical factory |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320213056 CN203200886U (en) | 2013-04-24 | 2013-04-24 | Drainage backward-flowing prevention system for equipment in clean area of pharmaceutical factory |
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| CN203200886U true CN203200886U (en) | 2013-09-18 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103233505A (en) * | 2013-04-24 | 2013-08-07 | 山东新华医疗器械股份有限公司 | Draining anti-backflow system for pharmaceutical factory clean area equipment |
| CN105002977A (en) * | 2015-07-23 | 2015-10-28 | 湖北潜江制药股份有限公司 | Sewage and air blocking apparatus |
-
2013
- 2013-04-24 CN CN 201320213056 patent/CN203200886U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103233505A (en) * | 2013-04-24 | 2013-08-07 | 山东新华医疗器械股份有限公司 | Draining anti-backflow system for pharmaceutical factory clean area equipment |
| CN103233505B (en) * | 2013-04-24 | 2015-06-10 | 山东新华医疗器械股份有限公司 | Draining anti-backflow system for pharmaceutical factory clean area equipment |
| CN105002977A (en) * | 2015-07-23 | 2015-10-28 | 湖北潜江制药股份有限公司 | Sewage and air blocking apparatus |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130918 Effective date of abandoning: 20150610 |
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| RGAV | Abandon patent right to avoid regrant |