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CN203197366U - Pipe cutting device - Google Patents

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Publication number
CN203197366U
CN203197366U CN 201320082962 CN201320082962U CN203197366U CN 203197366 U CN203197366 U CN 203197366U CN 201320082962 CN201320082962 CN 201320082962 CN 201320082962 U CN201320082962 U CN 201320082962U CN 203197366 U CN203197366 U CN 203197366U
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Prior art keywords
cutting machine
radially
screw mandrel
base plate
axial
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CN 201320082962
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王江磊
安聪慧
冯擎峰
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
Zhejiang Jirun Automobile Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
Zhejiang Jirun Automobile Co Ltd
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Abstract

本实用新型公开了一种管道切割装置,包括底板、切割机固定座、用于连接底板和切割机固定座的连接体以及导轨,所述的切割机固定座上设有切割机,所述的连接体和底板之间设置有可控制连接体沿管道径向运动的径向丝杠机构,所述的底板上设有通过链轮马达驱动的链轮,所述的链轮上设有链条,所述的链条绕接在管道上,所述的切割机固定座和连接体之间设有可控制切割机固定座沿管道轴向运动的轴向丝杠机构,所述的底板上设有若干导轮,所述的导轨上设有与导轮相适配的导向槽。本实用新型旨在提供一种切割管道精度较高的管道切割装置。

Figure 201320082962

The utility model discloses a pipeline cutting device, which comprises a bottom plate, a cutting machine fixing seat, a connecting body for connecting the bottom plate and the cutting machine fixing seat, and a guide rail. The cutting machine fixing seat is provided with a cutting machine. A radial lead screw mechanism that can control the radial movement of the connecting body along the pipeline is provided between the connecting body and the bottom plate. The bottom plate is provided with a sprocket driven by a sprocket motor, and the sprocket is provided with a chain. The chain is wound on the pipeline, an axial screw mechanism that can control the axial movement of the cutting machine fixing base along the pipeline is provided between the cutting machine fixing seat and the connecting body, and the bottom plate is provided with several Guide wheels, the guide rails are provided with guide grooves matching the guide wheels. The utility model aims to provide a pipe cutting device with high cutting precision.

Figure 201320082962

Description

一种管道切割装置A pipe cutting device

技术领域 technical field

本实用新型属于管材切割领域,尤其是涉及一种管道切割装置。 The utility model belongs to the field of pipe material cutting, in particular to a pipe cutting device.

背景技术 Background technique

目前,现有技术对管道的切割,对于直径较小的管道,通常将管道夹持固定后,使用切割机直接进行切割即可。但是,对与直径较大的管道,采用普通的切割机显然无法满足切割要求。因此实际生产中,工人通常手工操作氧气乙炔切割器等设备进行切边,这样切边精度较低,切割出来的管道边缘很难保证平整。 At present, in the cutting of pipes in the prior art, for pipes with smaller diameters, usually the pipes are clamped and fixed, and then directly cut with a cutting machine. However, for pipes with larger diameters, the use of ordinary cutting machines obviously cannot meet the cutting requirements. Therefore, in actual production, workers usually manually operate equipment such as oxyacetylene cutters to trim the edges, so the edge trimming accuracy is low, and it is difficult to ensure that the edges of the cut pipes are smooth.

中国专利公开号:CN 102463385A,公开日2012年5月23日,公开了一种钢管手动切割机,其特征在于:包括与齿轮齿条结构连接的钢管,在钢管的下方设置旋转切刀,所述旋转切刀通过转轴与小齿轮连接,所述小齿轮与大齿轮啮合,所述大齿轮上设置旋转手柄。通过手摇柄实现旋转切刀的旋转,通过转动齿轮齿条结构可实现钢管相对于旋转切刀的运动。使用这种切割机进行管道切割时,需要工人一直手持该工具绕着管道圆周切割,工人的劳动强度很高,并且手持切割容易摆动,很难和预定轨迹重合,管道边缘平整度较差。 Chinese Patent Publication No.: CN 102463385A, published on May 23, 2012, discloses a steel pipe manual cutting machine, which is characterized in that: it includes a steel pipe connected with a rack and pinion structure, and a rotary cutter is arranged below the steel pipe, so The rotary cutter is connected with a pinion through a rotating shaft, and the pinion is meshed with a large gear, and a rotary handle is arranged on the large gear. The rotation of the rotary cutter is realized by the hand handle, and the movement of the steel pipe relative to the rotary cutter can be realized by rotating the rack and pinion structure. When using this cutting machine for pipe cutting, the worker needs to hold the tool all the time to cut around the circumference of the pipe. The labor intensity of the worker is very high, and the hand-held cutting is easy to swing, it is difficult to coincide with the predetermined track, and the flatness of the pipe edge is poor.

实用新型内容 Utility model content

本实用新型是为了克服现有技术中的手持切割设备在切割管道时切割精度较低的不足,提供了一种切割管道精度较高的管道切割装置。 The utility model aims at overcoming the disadvantage of low cutting precision of the hand-held cutting equipment in the prior art when cutting pipelines, and provides a pipeline cutting device with high precision for cutting pipelines.

为了实现上述目的,本实用新型采用以下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

本实用新型的一种管道切割装置,包括底板、切割机固定座、用于连接底板和切割机固定座的连接体以及导轨,所述的切割机固定座上设有切割机,所述的连接体和底板之间设置有可控制连接体沿管道径向运动的径向丝杠机构,所述的底板上设有通过链轮马达驱动的链轮,所述的链轮上设有链条,所述的链条绕接在管道上,所述的切割机固定座和连接体之间设有可控制切割机固定座沿管道轴向运动的轴向丝杠机构,所述的底板上设有若干导轮,所述的导轨上设有与导轮相适配的导向槽。底板和连接体之间的径向丝杠机构可以用于控制连接体朝管道的径向运动,即切割机的径向进给深度,切割机固定座和连接体之间的轴向丝杠机构则用于微调调整切割机在管道轴向上的位置。链轮和管道之间通过链条绕接,同时导轮将底板和导轨相连接,导轨确定了切割机的运动方向,当链轮马达驱动链轮旋转时,链条与管体之间摩擦力较大,链条不会相对管体旋转,因此切割装置受到来自链条的反作用力,便会绕着管道转动。在转动的过程中,切割机工作将管道逐渐切割,根据管壁的厚度不同,通过径向丝杠机构调整进给量,在转动一圈或数圈之后即可完成切割。在切割过程中,工人无需手持切割装置进行切割作业,只需调整进给量即可完成管道的切割,因此劳动强度大大降低。同时,该装置通过导轮沿着导轨上的导向槽运动,并且通过链条的张紧作用,切割机不易发生摆动,因此切割出来的管道边缘较为平整,切割精度也较高。 A pipeline cutting device of the utility model comprises a bottom plate, a cutting machine fixing seat, a connecting body for connecting the bottom plate and the cutting machine fixing seat, and a guide rail. The cutting machine fixing seat is provided with a cutting machine, and the connecting A radial lead screw mechanism that can control the radial movement of the connecting body along the pipeline is arranged between the body and the bottom plate. The bottom plate is provided with a sprocket driven by a sprocket motor, and a chain is provided on the sprocket. The above-mentioned chain is wound on the pipeline, and an axial screw mechanism that can control the axial movement of the cutting machine fixed seat along the pipeline is arranged between the said cutting machine fixing seat and the connecting body. Wheels, the guide rails are provided with guide grooves that match the guide wheels. The radial screw mechanism between the bottom plate and the connecting body can be used to control the radial movement of the connecting body toward the pipe, that is, the radial feed depth of the cutting machine, and the axial screw mechanism between the cutting machine fixing seat and the connecting body It is used to fine-tune and adjust the position of the cutting machine in the axial direction of the pipeline. The sprocket and the pipe are connected by a chain, and the guide wheel connects the bottom plate with the guide rail. The guide rail determines the movement direction of the cutting machine. When the sprocket motor drives the sprocket to rotate, the friction between the chain and the pipe body is relatively large. , the chain will not rotate relative to the pipe body, so the cutting device will rotate around the pipe under the reaction force from the chain. During the rotation process, the cutting machine cuts the pipe gradually. According to the thickness of the pipe wall, the feed rate is adjusted through the radial screw mechanism, and the cutting can be completed after one or several turns. During the cutting process, workers do not need to hold the cutting device to carry out the cutting operation, and only need to adjust the feed rate to complete the cutting of the pipe, so the labor intensity is greatly reduced. At the same time, the device moves along the guide groove on the guide rail through the guide wheel, and through the tension of the chain, the cutting machine is not easy to swing, so the edge of the cut pipe is relatively smooth, and the cutting accuracy is also high.

作为优选,所述的径向丝杠机构包括径向丝杆以及与连接体相固定的径向丝杆螺母,所述的底板上设有径向丝杆定位座,所述的径向丝杆两端分别通过滚动轴承定位在径向丝杆定位座内。当转动径向丝杆时,径向丝杆螺母会沿着径向丝杆的轴线运动,从而带动连接体移动从而改变切割机的径向进给量。 As a preference, the radial screw mechanism includes a radial screw and a radial screw nut fixed to the connecting body, a radial screw positioning seat is provided on the bottom plate, and the radial screw nut The two ends are respectively positioned in the radial screw positioning seat through rolling bearings. When the radial screw is rotated, the radial screw nut will move along the axis of the radial screw, thereby driving the connecting body to move and changing the radial feed of the cutting machine.

作为优选,所述的链轮连接有可推动链轮沿管道径向运动的链轮气缸,所述的底板上设有与链轮运动方向相配合的链轮限位孔。链轮气缸的活塞杆可以推动链轮在链轮限位孔内移动,可以通过调整链轮的位置使得链条能顺利装到链轮上。 Preferably, the sprocket is connected with a sprocket cylinder capable of pushing the sprocket to move radially along the pipe, and the bottom plate is provided with a sprocket limiting hole matching the direction of movement of the sprocket. The piston rod of the sprocket cylinder can push the sprocket to move in the sprocket limit hole, and the chain can be installed on the sprocket smoothly by adjusting the position of the sprocket.

作为优选,所述的底板上设有若干夹紧轮以及可推动夹紧轮运动的夹紧轮气缸,所述的底板上设有与夹紧轮运功方向相配合的夹紧轮限位孔。当链条安装到链轮上后,启动夹紧轮气缸,夹紧轮可以对链条进行夹紧,放置链条松脱。 As a preference, the base plate is provided with several pinch wheels and pinch wheel cylinders that can push the pinch wheels to move, and the base plate is provided with pinch wheel limit holes that match the direction of movement of the pinch wheels . After the chain is installed on the sprocket, start the clamping wheel cylinder, the clamping wheel can clamp the chain, and place the chain to loosen.

作为优选,所述径向丝杆定位座的横截面呈梯形,所述的连接体设有与径向丝杆定位座相适配的滑槽。这样保证连接体在滑动时不会与底板脱离,保证径向丝杆传动稳定。 Preferably, the cross-section of the radial screw positioning seat is trapezoidal, and the connecting body is provided with a chute matching the radial screw positioning seat. In this way, it is ensured that the connecting body will not be separated from the bottom plate when sliding, and the transmission of the radial screw rod is stable.

作为优选,所述的径向丝杆远离切割机的一端连接有径向丝杆手柄。通过摇动径向丝杆手柄可以带动径向丝杆转动,从而调整切割机的径向进给量。 Preferably, the end of the radial screw rod away from the cutting machine is connected with a radial screw handle. By shaking the radial screw handle, the radial screw can be driven to rotate, thereby adjusting the radial feed of the cutting machine.

因此,本实用新型具有如下有益效果:(1)通过导轨对切割机进行导向,管道切割面较为平整,切割精度较高;(2)降低操作工人的劳动强度。 Therefore, the utility model has the following beneficial effects: (1) the cutting machine is guided by the guide rail, the pipe cutting surface is relatively smooth, and the cutting precision is high; (2) the labor intensity of the operator is reduced.

附图说明 Description of drawings

图1是本实用新型的一种结构示意图; Fig. 1 is a kind of structural representation of the utility model;

图2 是本实用新型的俯视图; Fig. 2 is the top view of the utility model;

图3是图1中A-A处的剖面图。 Fig. 3 is a cross-sectional view at A-A in Fig. 1 .

图中,底板1,径向丝杆定位座1a,链轮马达2,径向丝杆3,径向丝杆手柄4,连接体5,径向丝杆螺母5a,切割机固定座6,轴向丝杆螺母6a,切割机7,链轮气缸8,夹紧轮9,夹紧轮气缸10,链轮11,导轮12,轴向丝杆13。 In the figure, the bottom plate 1, the radial screw positioning seat 1a, the sprocket motor 2, the radial screw 3, the radial screw handle 4, the connecting body 5, the radial screw nut 5a, the cutting machine fixing seat 6, the shaft Screw nut 6a, cutting machine 7, sprocket cylinder 8, pinch wheel 9, pinch wheel cylinder 10, sprocket 11, guide wheel 12, axial screw mandrel 13.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型做进一步的描述。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.

如图1、图2所示的实施例中,一种管道切割装置,包括底板1、切割机固定座6、用于连接底板和切割机固定座的连接体5以及环绕在管道外侧的导轨,切割机固定座上设有切割机7,连接体和底板之间设置有径向丝杠机构,用于控制连接体沿管道径向运动。底板上设有通过链轮马达3驱动的链轮11,链轮上设有链条,链条绕接在管道外壁上。底板上设有两个导轮12,导轨上设有与导轮相适配的导向槽。径向丝杠机构包括径向丝杆3以及与连接体一体的径向丝杆螺母5a,底板上设有径向丝杆定位座1a,径向丝杆两端分别通过滚动轴承定位在径向丝杆定位座内。链轮连接有可推动链轮沿管道径向运动的链轮气缸8,底板上设有与链轮运动方向相配合的链轮限位孔。切割机固定座和连接体之间设有可控制切割机固定座沿管道轴向运动的轴向丝杠机构,轴向丝杠机构包括轴向丝杆13以及与切割机固定座一体的轴向丝杆螺母,连接体上设有轴向丝杆定位座,轴向丝杆两端分别通过滚动轴承定位在轴向丝杆定位座内。底板上设有两个夹紧轮9以及可推动夹紧轮运动的夹紧轮气缸10,底板上设有与夹紧轮运功方向相配合的夹紧轮限位孔。如图3所示,径向丝杆定位座的横截面呈梯形,连接体设有与丝杆定位座相适配的滑槽。径向丝杆远离切割机的一端连接有径向丝杆手柄4,而轴向丝杆的一端连接有轴向丝杆手柄。 In the embodiment shown in Figures 1 and 2, a pipeline cutting device includes a base plate 1, a cutting machine fixing seat 6, a connecting body 5 for connecting the base plate and the cutting machine fixing base, and guide rails surrounding the outside of the pipeline, A cutting machine 7 is arranged on the fixing seat of the cutting machine, and a radial screw mechanism is arranged between the connecting body and the bottom plate for controlling the radial movement of the connecting body along the pipeline. A sprocket 11 driven by a sprocket motor 3 is arranged on the bottom plate, and a chain is arranged on the sprocket, and the chain is wound on the outer wall of the pipeline. The base plate is provided with two guide wheels 12, and the guide rail is provided with guide grooves matched with the guide wheels. The radial screw mechanism includes a radial screw 3 and a radial screw nut 5a integrated with the connecting body. The radial screw positioning seat 1a is arranged on the bottom plate, and the two ends of the radial screw are respectively positioned on the radial screw by rolling bearings. In the rod positioning seat. The sprocket is connected with a sprocket cylinder 8 that can push the sprocket to move radially along the pipeline, and the bottom plate is provided with a sprocket limiting hole that matches the direction of movement of the sprocket. An axial screw mechanism that can control the axial movement of the cutting machine fixing seat along the pipeline is provided between the cutting machine fixing seat and the connecting body. The axial screw mechanism includes an axial screw rod 13 and an axial screw integrated with the cutting machine fixing seat. The screw nut is provided with an axial screw positioning seat on the connecting body, and the two ends of the axial screw are respectively positioned in the axial screw positioning seat through rolling bearings. The base plate is provided with two clamping wheels 9 and the clamping wheel cylinder 10 which can promote the movement of the clamping wheels, and the base plate is provided with a clamping wheel position-limiting hole matched with the direction of movement of the clamping wheels. As shown in FIG. 3 , the cross section of the radial screw positioning seat is trapezoidal, and the connecting body is provided with a chute matching the screw positioning seat. The end of the radial screw rod far away from the cutting machine is connected with a radial screw handle 4 , while the end of the axial screw rod is connected with an axial screw handle.

实际进行切割前,先将导轨固定在管道上,底板上的导轮卡入到导轨的导向槽内,通过链条将链轮和管道绕接起来,并利用链轮气缸以及夹紧轮气缸调整链条的松紧度,使得链轮在旋转时,链条不会与管道外壁相对滑动,而且保证切割机能顺利绕着管道转动。然后就可以通过轴向丝杠机构微调切割机的轴向切割位置,调整完成后即可开启切割机,同时转动径向丝杆手柄,使切割机沿管道径向进给,之后即可将链轮马达开启,切割机变绕着管道进行切割。如果管壁厚度较小,则切割机环绕一周即可;如果管壁较厚,则需要多次进给,从而完成切割。 Before the actual cutting, first fix the guide rail on the pipe, the guide wheel on the bottom plate is snapped into the guide groove of the guide rail, the sprocket and the pipe are connected through the chain, and the chain is adjusted by the sprocket cylinder and the clamping wheel cylinder The tightness makes the chain not slide relative to the outer wall of the pipe when the sprocket rotates, and ensures that the cutting machine can rotate around the pipe smoothly. Then the axial cutting position of the cutting machine can be fine-tuned through the axial screw mechanism. After the adjustment is completed, the cutting machine can be turned on, and the radial screw handle can be turned at the same time to make the cutting machine feed radially along the pipe, and then the chain can be moved The wheel motor is turned on, and the cutting machine turns around the pipe to cut. If the pipe wall thickness is small, the cutting machine can go around a circle; if the pipe wall is thick, multiple feedings are required to complete the cutting.

Claims (7)

1. pipe cutting apparatus, it is characterized in that, comprise base plate (1), cutting machine holder (6), the connector (5) and the guide rail that are used for connecting bottom board (1) and cutting machine holder (6), described cutting machine holder (6) is provided with cutting machine (7), be provided with between described connector (5) and the base plate (1) and can control connector along the radially screw mechanism of pipeline radial motion, described base plate (1) is provided with the sprocket wheel (11) that drives by chain wheel motor (2), described sprocket wheel (11) is provided with chain, described chain solderless wrapped connection is on pipeline outer wall, described base plate (1) is provided with some guide wheels (12), and described guide rail is provided with the gathering sill suitable with guide wheel (12).
2. a kind of pipe cutting apparatus according to claim 1, it is characterized in that, described radially screw mechanism comprise screw mandrel (3) radially and with the radially feed screw nut (5a) of connector (5) one, described base plate (1) is provided with radially screw mandrel positioning seat (1a), and described radially screw mandrel (3) two ends are positioned at radially in the screw mandrel positioning seat (1a) by rolling bearing respectively.
3. a kind of pipe cutting apparatus according to claim 1, it is characterized in that, described sprocket wheel (11) is connected with and can promotes sprocket wheel (11) along the sprocket wheel cylinder (8) of pipeline radial motion, and described base plate (1) is provided with the sprocket wheel spacing hole that matches with sprocket wheel (11) direction of motion.
4. according to claim 1 and 2 or 3 described a kind of pipe cutting apparatus, it is characterized in that, be provided with between described cutting machine holder (6) and the connector (5) and can control the axial screw mechanism that cutting machine holder (6) moves along pipeline axial, described axial screw mechanism comprise axial screw mandrel (13) and with the axial feed screw nut of cutting machine holder one, described connector (5) is provided with axial screw mandrel positioning seat, and described axial screw mandrel two ends are positioned in the axial screw mandrel positioning seat by rolling bearing respectively.
5. according to claim 1 and 2 or 3 described a kind of pipe cutting apparatus, it is characterized in that, the pinch wheels cylinder (10) that described base plate (1) is provided with some pinch wheels (9) and can promotes pinch wheels (9) motion, described base plate (1) are provided with the pinch wheels spacing hole that matches with pinch wheels (9) fortune merit direction.
6. a kind of pipe cutting apparatus according to claim 2 is characterized in that, the cross section of described radially screw mandrel positioning seat (1a) is trapezoidal, and described connector (5) is provided with the chute suitable with screw mandrel positioning seat (1a) radially.
7. according to claim 2 or 6 described a kind of pipe cutting apparatus, it is characterized in that, described radially screw mandrel (3) is connected with radially screw handle (4) away from an end of cutting machine (7).
CN 201320082962 2013-02-22 2013-02-22 Pipe cutting device Expired - Fee Related CN203197366U (en)

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CN (1) CN203197366U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171805A (en) * 2015-07-30 2015-12-23 周浩 Pipe cutting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171805A (en) * 2015-07-30 2015-12-23 周浩 Pipe cutting machine
CN105171805B (en) * 2015-07-30 2017-02-01 周浩 Pipe cutting machine

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