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CN203189536U - Rolling beating unit for supporting wheel - Google Patents

Rolling beating unit for supporting wheel Download PDF

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Publication number
CN203189536U
CN203189536U CN2013202397647U CN201320239764U CN203189536U CN 203189536 U CN203189536 U CN 203189536U CN 2013202397647 U CN2013202397647 U CN 2013202397647U CN 201320239764 U CN201320239764 U CN 201320239764U CN 203189536 U CN203189536 U CN 203189536U
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CN
China
Prior art keywords
ring
sealing
peripheral surface
sealing lip
inner ring
Prior art date
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Expired - Fee Related
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CN2013202397647U
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Chinese (zh)
Inventor
渡部将充
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7869Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward
    • F16C33/7873Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward with a single sealing ring of generally L-shaped cross-section
    • F16C33/7876Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward with a single sealing ring of generally L-shaped cross-section with sealing lips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/80Labyrinth sealings
    • F16C33/805Labyrinth sealings in addition to other sealings, e.g. dirt guards to protect sealings with sealing lips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Sealing With Elastic Sealing Lips (AREA)
  • Sealing Using Fluids, Sealing Without Contact, And Removal Of Oil (AREA)
  • Sealing Of Bearings (AREA)

Abstract

本实用新型提供一种用于支撑车轮的滚动轴承单元。所述轴承单元具有优异的耐久性,能够在不增加旋转阻力的前提下显著提高防止异物进入轴承内部空间的能力。迷宫密封唇(33)位于最靠近外部空间的主密封唇(32a)的径向外侧,同时位于以冷辗加工向一端挤压形成的旋转侧法兰(12)的锻造面与研磨加工形成的滑动面(21)之间的台阶(20)的径向外侧。迷宫密封唇(33)的顶端与台阶(20)在径向重叠并在整个周向相对置并贴,从而在迷宫密封唇(33)的顶端内周面与台阶(20)的外周面之间形成轴向迷宫密封。

The utility model provides a rolling bearing unit for supporting wheels. The bearing unit has excellent durability and can significantly improve the ability to prevent foreign matter from entering the inner space of the bearing without increasing the rotation resistance. The labyrinth sealing lip (33) is located on the radially outer side of the main sealing lip (32a) closest to the external space, and at the same time is located on the forged surface of the rotating side flange (12) formed by cold rolling to one end and the grinding process. Radially outside of the step (20) between the sliding surfaces (21). The top of the labyrinth sealing lip (33) overlaps with the step (20) in the radial direction and is opposed to and affixed in the entire circumferential direction, so that between the inner peripheral surface of the top end of the labyrinth sealing lip (33) and the outer peripheral surface of the step (20) Form an axial labyrinth seal.

Description

用于支撑车轮的滚动轴承单元Rolling bearing units for supporting wheels

技术领域technical field

本实用新型涉及一种用于支撑汽车车轮的滚动轴承单元。所述滚动轴承单元支撑汽车车轮相对于悬架旋转自如,并且以密封环或组合密封部件封住轴承内部空间的端部开口。The utility model relates to a rolling bearing unit for supporting automobile wheels. The rolling bearing unit supports the wheel of the vehicle to rotate freely relative to the suspension, and seals the end opening of the internal space of the bearing with a sealing ring or a combined sealing component.

背景技术Background technique

对于用作支撑汽车车轮相对于悬架旋转自如的滚动轴承单元,专利文献1提供了以下结构:在设有滚动体的轴承内部空间的一端开口设置密封环,在另一端开口设置组合密封部件。For the rolling bearing unit used to support the rotation of the automobile wheel relative to the suspension, Patent Document 1 provides the following structure: a sealing ring is provided at one end of the inner space of the bearing with rolling elements, and a combined sealing member is provided at the other end.

为了确保所述滚动轴承单元的耐久性,提高这些密封装置的密封性能,防止外界物质进入轴承内部空间,同时竭力防止填充于轴承内部空间的润滑脂漏出是非常重要的。另一方面,这些密封装置在泥水飞溅的恶劣环境下工作。特别是所述密封环,泥水等外界物质沿法兰内侧面向径向内侧移动,进人密封环的主密封唇与法兰内侧面的滑动面之间,有可能使所述滑动面发生异常磨损等损伤。另外,进入密封空间的泥水的水分蒸发后将凝固,积在密封空间内的固形泥一旦粘附于主密封唇,有可能阻碍主密封唇的正常运动,使主密封唇顶端边缘的一部分从滑动面翘起。于是,外界的泥水等物质有可能通过翘起部位,进入轴承内部空间。In order to ensure the durability of the rolling bearing unit, it is very important to improve the sealing performance of these sealing devices, prevent foreign substances from entering the bearing inner space, and at the same time try to prevent the grease filled in the bearing inner space from leaking out. On the other hand, these seals work in harsh environments with splashes of mud and water. Especially for the sealing ring, foreign substances such as muddy water move radially inward along the inner surface of the flange and enter between the main sealing lip of the sealing ring and the sliding surface of the inner surface of the flange, which may cause abnormal wear on the sliding surface and other damage. In addition, the moisture in the muddy water entering the sealed space will solidify after evaporation. Once the solid mud accumulated in the sealed space adheres to the main sealing lip, it may hinder the normal movement of the main sealing lip, and make a part of the top edge of the main sealing lip slip from The face is raised. As a result, external muddy water and other substances may enter the inner space of the bearing through the tilted part.

为了提高组合密封部件的密封性能,专利文献2提供了以下结构:在外圈上外嵌第二密封环,第二密封环的密封唇的顶端边缘与挡环圆盘部的外侧(与主密封环反向的挡环侧面)整个周向滑动接触。这种结构能够防止外界物质进入轴承内部空间,但因为增加了零件数量,因此增加了成本。另外,设置第二密封环需要占用空间,为了防止与轴承单元邻接设置的其他零件发生干涉,设计的自由度有可能受到限制。更进一步,所述第二密封环的密封唇是在组合密封部件原有密封唇的基础上增加的,增加的滑动接触副,将增加滚动轴承单元的旋转阻力(动摩擦矩)。In order to improve the sealing performance of the combined sealing part, Patent Document 2 provides the following structure: a second sealing ring is embedded on the outer ring, and the top edge of the sealing lip of the second sealing ring is connected to the outer side of the disk part of the retaining ring (with the main sealing ring Opposite retaining ring side) the entire circumferential sliding contact. This structure can prevent foreign matter from entering the inner space of the bearing, but increases the cost due to the increased number of parts. In addition, installing the second seal ring requires space, and in order to prevent interference with other parts provided adjacent to the bearing unit, the degree of freedom in design may be limited. Furthermore, the sealing lip of the second sealing ring is added on the basis of the original sealing lip of the composite sealing part, and the added sliding contact pair will increase the rotational resistance (dynamic friction moment) of the rolling bearing unit.

专利文献patent documents

专利文献1日本特开2007-085478号公报Patent Document 1 Japanese Unexamined Patent Publication No. 2007-085478

专利文献2日本特开2008-151311号公报Patent Document 2 Japanese Unexamined Patent Application Publication No. 2008-151311

实用新型内容Utility model content

实用新型要解决的课题Problems to be solved by utility models

鉴于以上问题,本实用新型的目的是:提供一种用于支撑车轮的滚动轴承单元。所述滚动轴承单元具有优异的耐久性,在其静止侧套圈与旋转侧套圈之间的内部空间的端部开口设有密封性能良好的密封装置,所述密封装置能够在不增加旋转阻力的前提下显著提高防止异物进入轴承内部空间的能力。In view of the above problems, the purpose of this utility model is to provide a rolling bearing unit for supporting a wheel. The rolling bearing unit has excellent durability, and a sealing device with good sealing performance is provided at the end opening of the inner space between the ring on the stationary side and the ring on the rotating side. Significantly improve the ability to prevent foreign matter from entering the inner space of the bearing under the premise.

解决课题的手段means of solving problems

本实用新型涉及的用于支撑车轮的滚动轴承单元具有:The rolling bearing unit used to support the wheel involved in the utility model has:

外圈,在其内周面上具有外圈滚道;an outer ring having an outer ring raceway on its inner peripheral surface;

内圈,其与所述外圈同轴配置,并且在其外周面上与所述外圈滚道相对置的部位具有内圈滚道;an inner ring arranged coaxially with the outer ring, and has an inner ring raceway on its outer peripheral surface opposite to the outer ring raceway;

多个滚动体,其在所述外圈滚道与所述内圈滚道之间滚动自如。A plurality of rolling elements are free to roll between the raceway of the outer ring and the raceway of the inner ring.

法兰,其与所述内圈成一体,并且通过锻造加工从所述内圈的外周面沿径向向外辐射延伸;a flange integral with the inner ring and extending radially outward from the outer peripheral surface of the inner ring by forging;

密封环,其将所述外圈的内周面与所述内圈的外周面之间的内部空间的端部开口封住。The sealing ring seals the end opening of the internal space between the inner peripheral surface of the outer ring and the outer peripheral surface of the inner ring.

在所述内圈的外周面上设有研磨加工后形成的滑动面;所述密封环由骨架和弹性密封材料体组成,所述骨架固定于所述外圈端部,所述弹性密封材料体粘附在所述骨架上;A sliding surface formed after grinding is provided on the outer peripheral surface of the inner ring; the sealing ring is composed of a skeleton and an elastic sealing material body, the skeleton is fixed at the end of the outer ring, and the elastic sealing material body adhere to the backbone;

所述弹性密封材料体至少具有一个与所述滑动面在周向接触滑动的主密封唇,并且在所述主密封唇的径向外侧设有一个迷宫密封唇,所述迷宫密封唇的顶端与所述法兰的侧面在周向相对置并贴近,从而与所述法兰的侧面之间形成迷宫密封。The elastic sealing material body has at least one main sealing lip that contacts and slides in the circumferential direction with the sliding surface, and a labyrinth sealing lip is provided radially outside the main sealing lip, and the top end of the labyrinth sealing lip is in contact with the sliding surface. The side faces of the flange are opposite and close to each other in the circumferential direction, so as to form a labyrinth seal with the side faces of the flange.

特别是:在本实用新型提供的用于支撑车轮的滚动轴承单元中,所述法兰的主体部位的侧面具有冷辗加工形成的锻造面,在所述锻造面与所述滑动面之间具有台阶,所述迷宫密封唇的顶端位于所述台阶的径向外侧并且与所述台阶在径向重叠。In particular: in the rolling bearing unit for supporting wheels provided by the utility model, the side of the main part of the flange has a forged surface formed by cold rolling, and there is a step between the forged surface and the sliding surface , the top end of the labyrinth sealing lip is located radially outside the step and radially overlaps with the step.

实用新型的效果The effect of utility model

根据本实用新型提供的用于支撑车轮的滚动轴承单元,其能够在不增加旋转阻力的前提下显著提高各密封装置的密封性能、防止异物进入轴承内部空间的效果,实现滚动轴承单元优异的耐久性。According to the rolling bearing unit for supporting the wheel provided by the utility model, it can significantly improve the sealing performance of each sealing device, prevent foreign matter from entering the inner space of the bearing without increasing the rotation resistance, and realize the excellent durability of the rolling bearing unit.

尤其是本实用新型具有的迷宫密封唇,其越过密封环的主密封唇的滑动接触点进一步向法兰侧延伸,迷宫密封唇的顶端接近并面对相对旋转的法兰侧面的台阶,从而能够提高迷宫密封效果。另外,所述台阶的径向外侧的法兰侧面系锻造面,具有冷辗形成的径向辗痕。因此,法兰旋转时的离心力,能够使粘在法兰上的泥水等更容易沿径向甩出。因此,能够最大限度地抑制泥水等异物到达主密封唇,防止主密封唇滑动接触部的异常磨损,同时防止固形泥大量地粘附在主密封唇上阻碍主密封唇的正常运动。所以能够长期良好地发挥密封性能,确保滚动轴承单元的耐久性。而且,因迷宫密封唇系非接触式,不增加所述滚动轴承单元的旋转阻力(动摩擦矩)。In particular, the labyrinth sealing lip of the utility model extends further to the flange side beyond the sliding contact point of the main sealing lip of the sealing ring. Improve the labyrinth sealing effect. In addition, the flange side on the radially outer side of the step is a forged surface with radial rolling marks formed by cold rolling. Therefore, the centrifugal force when the flange rotates can make it easier to throw out the muddy water etc. on the flange in the radial direction. Therefore, foreign matter such as muddy water can be prevented from reaching the main sealing lip to the greatest extent, preventing abnormal wear of the sliding contact part of the main sealing lip, and at the same time preventing a large amount of solid mud from adhering to the main sealing lip and hindering the normal movement of the main sealing lip. Therefore, the sealing performance can be exhibited well for a long period of time, and the durability of the rolling bearing unit can be ensured. Moreover, since the labyrinth seal lip system is non-contact, the rotational resistance (dynamic friction moment) of the rolling bearing unit is not increased.

附图说明Description of drawings

图1是本实用新型提供的第一种具体实施方式之滚动轴承单元的截面图。Fig. 1 is a cross-sectional view of a rolling bearing unit according to the first embodiment of the present invention.

图2(a)是图1中内圈的侧视图。Fig. 2(a) is a side view of the inner ring in Fig. 1 .

图2(b)是图2(a)中沿A-A方向的截面图。Fig. 2(b) is a cross-sectional view along A-A direction in Fig. 2(a).

图2(c)是图1中外圈的侧视图。Fig. 2(c) is a side view of the outer ring in Fig. 1 .

图2(d)是图2(c)中沿B-B方向的截面图。Fig. 2(d) is a cross-sectional view along B-B direction in Fig. 2(c).

图3是图1中密封环的截面图。Fig. 3 is a cross-sectional view of the sealing ring in Fig. 1 .

图4是图1中密封环变形例的截面图Fig. 4 is a cross-sectional view of a modified example of the sealing ring in Fig. 1

图5是本实用新型提供的第二种具体实施方式之滚动轴承单元的截面图。Fig. 5 is a cross-sectional view of a rolling bearing unit according to a second embodiment of the present invention.

图6是图5中密封环的截面图。FIG. 6 is a cross-sectional view of the sealing ring in FIG. 5 .

图7是图5中组合密封部件的截面图。Fig. 7 is a cross-sectional view of the combined sealing member in Fig. 5 .

图8是本实用新型提供的第三种具体实施方式之滚动轴承单元的截面图。Fig. 8 is a cross-sectional view of a rolling bearing unit according to a third embodiment of the present invention.

图9是图8中密封环的截面图。FIG. 9 is a cross-sectional view of the sealing ring in FIG. 8 .

图10是图8中组合密封部件的截面图。Fig. 10 is a cross-sectional view of the combined sealing member in Fig. 8 .

附图标记说明Explanation of reference signs

1,1a,1b用于支撑车轮的滚动轴承单元1, 1a, 1b Rolling bearing units for supporting wheels

2,2a,2b外圈2, 2a, 2b outer ring

3,3a,3b内圈3, 3a, 3b inner ring

4,4a,4b,4c,4d滚动体4, 4a, 4b, 4c, 4d rolling elements

5,5a静止侧法兰5, 5a Stationary side flange

6,6a,6b,6c,6d外圈滚道6, 6a, 6b, 6c, 6d outer ring raceway

7,7a,7b内圈主体7, 7a, 7b inner ring body

8内圈元件8 inner ring components

9铆接部9 riveting part

10,10a,10b,10c,10d内圈滚道10, 10a, 10b, 10c, 10d inner ring raceway

11保持架11 cage

12,12a旋转侧法兰12, 12a swivel side flange

13螺栓13 bolts

14,14a~14c密封环14, 14a~14c sealing ring

15内部空间15 interior space

16盖子16 lids

17,17a编码器17, 17a encoder

18传感器18 sensors

19,19a组合密封部件19, 19a combined sealing parts

20台阶20 steps

21滑动面21 sliding surface

22环形槽22 annular groove

23引导部23 Guidance Department

24,24a安装孔24, 24a mounting holes

25小径台阶部25 small path steps department

26花键孔26 spline holes

27等速万向节部件27 constant velocity joint parts

28花键轴28 spline shaft

29螺母29 nuts

30,30a,30b骨架30, 30a, 30b skeleton

31,31a,31b密封材料体31, 31a, 31b sealing material body

32a,32b主密封唇32a, 32b main sealing lip

33,33a迷宫密封唇33, 33a labyrinth sealing lip

34圆筒嵌合部34 cylindrical fitting part

35,35a圆盘部35, 35a disc part

36来回弯曲部36 back and forth bending part

37圆筒部37 cylindrical part

38帽檐38 brim

39凸条39 ribs

40,40a挡环40, 40a retaining ring

41,41a密封环41, 41a sealing ring

42挡环圆筒部42 Cylindrical part of retaining ring

43,43a挡环圆盘部43, 43a retaining ring disc part

44帽檐44 brim

45,45a骨架45, 45a skeleton

46,46a密封材料体46, 46a sealing material body

47a,47b,47c主密封唇47a, 47b, 47c main sealing lip

48密封圈圆筒部48 sealing ring cylindrical part

49密封圈圆盘部49 sealing ring disc part

50嵌合圆盘部50 Fitting disc part

51迷宫密封唇51 labyrinth sealing lip

52迷宫密封52 labyrinth seal

53厚壁部53 thick wall part

54台阶面54 steps

55外径侧曲面55 outer diameter side surface

56辅助密封唇56 Auxiliary sealing lip

57内径侧曲面57 inner diameter side surface

58外部空间58 outside space

59凸条59 ribs

具体实施方式Detailed ways

图1~3表示本实用新型提供的第一种具体实施方式。本实施方式提供的用于支撑车轮的滚动轴承单元1是用于从动轮的内圈旋转型滚动轴承单元。其结构为:1 to 3 show the first specific embodiment provided by the utility model. The rolling bearing unit 1 for supporting a wheel provided in this embodiment is an inner ring rotation type rolling bearing unit for a driven wheel. Its structure is:

外圈2静止,在外圈2的内侧具有旋转侧内圈3。装在外圈2和内圈3之间的多个滚动体4能够滚动自如。所述外圈2的外周面上设有静止侧法兰5,静止侧法兰5支撑并且固定于悬架装置(图中未标示)。所述外圈2的内周面上设有双列外圈滚道6。The outer ring 2 is stationary, and has a rotating inner ring 3 inside the outer ring 2 . A plurality of rolling elements 4 installed between the outer ring 2 and the inner ring 3 can roll freely. A stationary side flange 5 is provided on the outer peripheral surface of the outer ring 2, and the stationary side flange 5 is supported and fixed to a suspension device (not shown in the figure). The inner peripheral surface of the outer ring 2 is provided with a double-row outer ring raceway 6 .

另外,所述内圈3由内圈主体7和内圈元件8组成。内圈元件8通过铆接部9固定于内圈主体7。内圈3的外周面上设有双列内圈滚道10。所述滚动体4有二列,每列有多个滚动体。二列滚动体分别位于所述内圈滚道10,10和所述外圈滚道6,6之间,并且分别在保持架11,11的把持下滚动自如。In addition, the inner ring 3 is composed of an inner ring body 7 and an inner ring element 8 . The inner ring element 8 is fixed to the inner ring main body 7 through the riveting portion 9 . A double-row inner ring raceway 10 is provided on the outer peripheral surface of the inner ring 3 . Described rolling element 4 has two rows, and each row has a plurality of rolling elements. The two rows of rolling bodies are respectively located between the inner ring raceways 10, 10 and the outer ring raceways 6, 6, and are held by the cages 11, 11 to roll freely.

在内圈主体7轴向靠近外端处设有旋转侧法兰12,其从所述外圈2的轴向外端开口附近沿径向向外突出并装有多根螺栓13。螺栓13将车轮轮毂以及构成制动装置的制动盘固定于旋转侧法兰12。A rotating side flange 12 is provided near the outer end of the inner ring main body 7 in the axial direction, which protrudes radially outward from the vicinity of the opening of the outer axial end of the outer ring 2 and is equipped with a plurality of bolts 13 . Bolts 13 fix a wheel hub and a brake disc constituting a brake device to the rotating side flange 12 .

此外,轴向外侧指的是滚动轴承单元装入车轮后车辆宽度方向的外侧,即除图2(a)、(c)以外的各图的左侧。轴向内侧指的是滚动轴承单元装入车轮后车辆宽度方向的内侧,即除图2(a)、(c)以外的各图的右侧。In addition, the axially outer side refers to the outer side in the vehicle width direction after the rolling bearing unit is incorporated into the wheel, that is, the left side in each figure except for Fig. 2(a) and (c). The axially inner side refers to the inner side in the vehicle width direction after the rolling bearing unit is installed in the wheel, that is, the right side in each figure except Figure 2 (a) and (c).

另外,在图示实施方式中,使用球作为滚动体。如果滚动轴承单元用于重型汽车,有时可使用圆锥滚子作为滚动体。In addition, in the illustrated embodiment, balls are used as the rolling elements. If the rolling bearing unit is used in heavy vehicles, tapered rollers are sometimes used as rolling elements.

所述外圈2的轴向外侧端部的内周面与所述内圈3的轴向中部的外周面之间装有密封环14。外圈2的内周面与内圈3的外周面之间形成内部空间15,多个滚动体位于内部空间15中,密封环14将内部空间15的轴向外侧开口封住。再之,外圈2的轴向内侧开口用盖子16封住。据此,能够防止外部空间的灰尘、泥水等异物进入内部空间15。同时,能够防止填充于内部空间15的润滑脂向外部空间泄漏。A sealing ring 14 is installed between the inner peripheral surface of the axially outer end of the outer ring 2 and the outer peripheral surface of the inner ring 3 in the axial middle. An inner space 15 is formed between the inner peripheral surface of the outer ring 2 and the outer peripheral surface of the inner ring 3 , a plurality of rolling elements are located in the inner space 15 , and the sealing ring 14 seals the axial outer opening of the inner space 15 . Furthermore, the axially inner opening of the outer ring 2 is closed with a cover 16 . Accordingly, foreign matter such as dust and muddy water in the external space can be prevented from entering the internal space 15 . At the same time, it is possible to prevent the grease filled in the internal space 15 from leaking to the external space.

如图2(a)、(b)所示,所述内圈主体7的轴向外侧外周面上设有旋转侧法兰12,其沿径向向外呈辐射线状延伸并且与旋转中心轴垂直,同时在周向大致等间隔处设有固定所述螺栓13的多个安装孔24。在所述安装孔24的节圆位置上,旋转侧法兰12在圆周方向不连为一体。另外,旋转侧法兰12的轴向最外侧设有用于车轮定位的引导部23。As shown in Figure 2(a) and (b), the inner ring body 7 is provided with a rotating side flange 12 on the axially outer peripheral surface of the main body 7, which extends radially outward and is aligned with the central axis of rotation. Vertically, a plurality of mounting holes 24 for fixing the bolts 13 are provided at substantially equal intervals in the circumferential direction. At the position of the pitch circle of the installation hole 24 , the rotating side flange 12 is not integrally connected in the circumferential direction. In addition, a guide portion 23 for wheel positioning is provided on the outermost side in the axial direction of the rotation side flange 12 .

设于内圈主体7的旋转侧法兰12,其沿与旋转中心轴垂直的方向向外呈辐射线状延伸,通过冷辗向一侧挤压后形成并且与内圈主体7成一体。另外,冷辗加工时,向一侧挤压后剩余的部分形成引导部23,引导部23与内圈主体7成一体并且同轴。The rotating side flange 12 provided on the inner ring main body 7 extends radially outward in a direction perpendicular to the central axis of rotation, is formed by cold rolling to one side and is integrated with the inner ring main body 7 . In addition, during the cold rolling process, the remaining part after pressing to one side forms the guide part 23 , and the guide part 23 is integrated and coaxial with the inner ring main body 7 .

所述内圈主体7的轴向内侧(图2(b)的右侧)设有小径台阶部25,所述内圈元件8外嵌并固定于小径台阶部25。内圈元件8的外周面上设有轴承内侧的内圈滚道10,内圈主体7的轴向中间部位的外周面上设有轴承外侧的内圈滚道10。内圈主体7的轴向内侧端部呈圆筒状,将该圆筒状端部(所述铆接部9)沿径向向外扩辗,内圈元件8便被铆接固定在内圈主体7上。此外,内圈元件8除了以铆接固定以外,也可以在内圈主体7的轴向内侧使用螺母(图中未标示)进行固定。A small-diameter stepped portion 25 is provided on the axially inner side of the inner ring main body 7 (the right side in FIG. 2( b ), and the inner ring element 8 is externally fitted and fixed to the small-diameter stepped portion 25 . The inner ring raceway 10 inside the bearing is provided on the outer peripheral surface of the inner ring element 8 , and the inner ring raceway 10 outside the bearing is arranged on the outer peripheral surface of the axial middle part of the inner ring main body 7 . The axial inner end of the inner ring main body 7 is cylindrical, and the cylindrical end (the riveting part 9 ) is expanded radially outward, and the inner ring element 8 is riveted and fixed to the inner ring main body 7 superior. In addition, besides being fixed by riveting, the inner ring element 8 may also be fixed on the axial inner side of the inner ring main body 7 by using a nut (not shown in the figure).

另一方面,如图2(c)、(d)所示,所述外圈2呈空心圆柱形,外圈2的内周面上设有与内圈3外周面上的内圈滚道10、10相对应的双列所述外圈滚道6、6。外圈2的轴向中部的外周面上设有与中心轴垂直并且沿径向向外呈辐射状延伸的所述静止侧法兰5。静止侧法兰5上设有将外圈2固定于悬架装置的多个安装孔24a。在所述安装孔24a的节圆位置上,静止侧法兰5在圆周方向不连为一体。更进一步,静止侧法兰5的轴向内侧(图2(d)的右侧)的内径呈圆柱孔,在所述圆柱孔内内嵌固定所述盖子16,同时在静止侧法兰5的轴向内侧(图2(d)的右侧)的外径面上套设构成悬架装置的转向节(图中未标出),所述转向节的内径面对外圈2进行径向定位。On the other hand, as shown in Figure 2 (c), (d), the outer ring 2 is hollow cylindrical, and the inner peripheral surface of the outer ring 2 is provided with an inner ring raceway 10 on the outer peripheral surface of the inner ring 3. , 10 correspond to the double row outer ring raceways 6,6. The stationary side flange 5 is arranged on the outer peripheral surface of the axially middle part of the outer ring 2 , which is perpendicular to the central axis and radially extends radially outward. The stationary side flange 5 is provided with a plurality of mounting holes 24a for fixing the outer ring 2 to the suspension. At the pitch circle position of the mounting hole 24a, the stationary side flange 5 is not integrally connected in the circumferential direction. Furthermore, the inner diameter of the axial inner side of the static side flange 5 (the right side of Fig. 2(d)) is a cylindrical hole, and the cover 16 is embedded and fixed in the cylindrical hole; A steering knuckle (not shown in the figure) constituting the suspension device is sleeved on the outer diameter surface of the axial inner side (the right side of Figure 2(d)), and the inner diameter of the steering knuckle faces the outer ring 2 for radial positioning .

与中心轴垂道并且沿径向向外呈辐射状延伸的外圈2的静止侧法兰5通过冷辗向一侧挤压后形成并与外圈2成一体。The static side flange 5 of the outer ring 2 that is perpendicular to the central axis and radially extends radially outward is formed by cold rolling to one side and is integrated with the outer ring 2 .

另外,滚动轴承单元1上设有检测所述内圈3的转速的转速检测装置(因为内圈3与车轮固定在一起,因此实际检测的是车轮的转速)。转速检测装置由编码器17和与编码器17相对置邻接的传感器18组成。编码器17固定于内圈元件8的轴向内侧端部的外周面并与内圈3同轴。所述编码器17是由磁性材料制成的圆环形永久磁铁,在其轴向被磁化并且在其受测面的周向等间隔地交替设有N极和S极。传感器18通过检测编码器17旋转时发生的磁通量变化来检测内圈3(车轮)的转速。In addition, the rolling bearing unit 1 is provided with a rotation speed detection device for detecting the rotation speed of the inner ring 3 (because the inner ring 3 is fixed with the wheel, the actual detection is the rotation speed of the wheel). The rotational speed detection device is composed of an encoder 17 and a sensor 18 opposite to and adjacent to the encoder 17 . The encoder 17 is fixed to the outer peripheral surface of the axially inner end portion of the inner ring element 8 and is coaxial with the inner ring 3 . The encoder 17 is a ring-shaped permanent magnet made of magnetic material, which is magnetized in its axial direction and N poles and S poles are arranged alternately at equal intervals in the circumferential direction of the tested surface. The sensor 18 detects the rotational speed of the inner ring 3 (wheel) by detecting a change in magnetic flux that occurs when the encoder 17 rotates.

如图3所示,为了对所述内部空间15的轴向外端开口进行密封而设置的密封环14由骨架30和密封材料体31组成。所述骨架30由软钢板等金属板制成,呈大致圆环形并在其表面粘附有密封材料体31。其外径边缘内嵌固定于所述外圈2的轴向外端内周面上的环形槽22。As shown in FIG. 3 , the sealing ring 14 provided for sealing the axially outer end opening of the inner space 15 is composed of a skeleton 30 and a sealing material body 31 . The skeleton 30 is made of a metal plate such as a mild steel plate, and has a substantially circular shape with a sealing material body 31 adhered on its surface. Its outer diameter edge is embedded and fixed in an annular groove 22 on the inner peripheral surface of the axially outer end of the outer ring 2 .

所述密封材料体31由橡胶等弹性材料制成并与骨架30粘合固定。其具有2个接触式主密封唇32a和32b,还有一个呈帽檐形的迷宫密封唇33。所述主密封唇32a和32b的顶端边缘分别与所述内圈3的轴向中间部位的外周面上的滑动面21在全周滑动接触。为了确保所述主密封唇32a和32b的密封性能,滑动面21在热处理后与所述内圈滚道10一起同时研磨,以形成在径向或轴向没有研磨痕迹的光滑面,确保主密封唇32a、32b的密封性能。The sealing material body 31 is made of elastic material such as rubber and is bonded and fixed with the framework 30 . It has two contacting main sealing lips 32a and 32b, and a labyrinth sealing lip 33 in the shape of a visor. The top edges of the main sealing lips 32a and 32b are respectively in sliding contact with the sliding surface 21 on the outer peripheral surface of the axially middle portion of the inner ring 3 over the entire circumference. In order to ensure the sealing performance of the main sealing lips 32a and 32b, the sliding surface 21 is ground together with the inner ring raceway 10 after heat treatment to form a smooth surface with no grinding traces in the radial or axial direction to ensure the main sealing The sealing properties of the lips 32a, 32b.

所述主密封唇32a设置于最靠近外部空间位置,所述迷宫密封唇33设置于主密封唇32a的径向外侧,其设置位置受限于旋转侧法兰12的主体部位内侧面上的台阶20。对旋转侧法兰12通过冷辗向一侧挤压后形成的冷辗加工面(径向有辗痕)与研磨加工形成的所述滑动面21(所述主密封唇32a、32b与滑动面21接触滑动)的交界处便是台阶20。The main sealing lip 32a is arranged at the position closest to the external space, and the labyrinth sealing lip 33 is arranged on the radially outer side of the main sealing lip 32a, and its installation position is limited by the step on the inner surface of the main part of the rotating side flange 12 20. The cold-rolled surface (with rolling marks in the radial direction) and the sliding surface 21 (the main sealing lips 32a, 32b and the sliding surface) formed by grinding the flange 12 on the rotating side are formed by cold rolling to one side. 21 contact slide) is the step 20 at the junction.

所述迷宫密封唇33位于所述台阶20的径向外侧。同时,迷宫密封唇33的顶端与台阶20在径向重叠,也就是说,迷宫密封唇33的顶端位于台阶20的轴向外侧。而且,迷宫密封唇33的顶端内周面与台阶20的外周面在整个周向相对置并贴。据此,迷宫密封唇33的顶端内周面与台阶20的外周面之间在轴向形成迷宫密封。还有,所述迷宫密封唇33朝着轴向外侧沿径向向外倾斜。The labyrinth sealing lip 33 is located radially outside of the step 20 . At the same time, the top end of the labyrinth sealing lip 33 radially overlaps the step 20 , that is, the top end of the labyrinth sealing lip 33 is located axially outside the step 20 . Furthermore, the tip inner peripheral surface of the labyrinth lip 33 and the outer peripheral surface of the step 20 are opposed to and adhered to in the entire circumferential direction. Accordingly, a labyrinth seal is formed in the axial direction between the inner peripheral surface of the top end of the labyrinth lip 33 and the outer peripheral surface of the step 20 . Also, the labyrinth seal lip 33 is inclined radially outward toward the axially outer side.

如上所述,本实施方式提供的滚动轴承单元1的迷宫密封唇33能够有效防止异物进入其内径侧。而且即使异物进入其内径侧,粘附在旋转侧法兰12的内侧面上,也能够容易地将异物排出去。As described above, the labyrinth seal lip 33 of the rolling bearing unit 1 provided by this embodiment can effectively prevent foreign matter from entering its inner diameter side. Furthermore, even if foreign matter enters the radially inner side and adheres to the inner surface of the rotating side flange 12, the foreign matter can be easily discharged.

也就是说,因为所述迷宫密封唇33朝着轴向外侧沿径向向外倾斜,泥水等穿过外圈2的外周面移动到迷宫密封唇33的外周面后,被引导到迷宫密封唇33的根部,然后流向轴承下方的地面,从而防止了泥水等异物进入迷宫密封唇33的内径侧。更进一步,即使泥水等异物进入迷宫密封唇33的内径侧,因为迷宫密封唇33越靠近其顶端,其内径尺寸越大。于是,在旋转侧法兰12的离心力的作用下,所述异物能够沿迷宫密封唇33的内周面向外部空间有效地排出。That is to say, because the labyrinth seal lip 33 is inclined radially outward toward the axially outer side, muddy water etc., after moving through the outer peripheral surface of the outer ring 2 to the outer peripheral surface of the labyrinth seal lip 33 , is guided to the labyrinth seal lip 33, and then flow to the ground below the bearing, thereby preventing foreign matters such as muddy water from entering the inner diameter side of the labyrinth sealing lip 33. Furthermore, even if foreign matter such as muddy water enters the inner diameter side of the labyrinth sealing lip 33, because the closer the labyrinth sealing lip 33 is to its top end, the inner diameter becomes larger. Then, under the action of the centrifugal force of the rotating side flange 12 , the foreign matter can be effectively discharged to the outer space along the inner peripheral surface of the labyrinth seal lip 33 .

更进一步,对工件进行冷辗加工时,工件与模具之间的摩擦使法兰表面形成径向辗痕。因此对与主密封唇滑动接触的滑动面21施以研磨加工。另外,冷辗与热锻相比,材料难以流动,法兰主体部位的轴向内侧将形成较大的隅角。因此,内部空间15的轴向外端需要进行密封的开口与旋转侧法兰12之间存在很大的空间,泥水等异物很容易进入。在本实施方式之密封环14中,帽檐形的迷宫密封唇33把施以研磨加工的滑动面21在周向全部罩住。而且,迷宫密封唇33的顶端与台阶20相对置并贴,因此能够防止泥水等异物进入滑动面21。还有,迷宫密封唇33的内径侧滑动面21是经过研磨的光滑面,没有辗痕,能够防止旋转气流的发生。另一方面,旋转侧法兰12的台阶20的外侧具有径向辗痕,进入滑动面21的泥水在旋转侧法兰12的离心力作用下沿径向向外甩,所述径向辗痕提升了甩出效果。另外,冷辗加工时对工件实施磷化处理,冷辗面上的磷化膜能够防止锈蚀。还有,迷宫密封唇33的顶端与冷辗面相互面对,这种结构使经过研磨的滑动面21完全不暴露在外部空间,从而实现了良好的防锈性能。Furthermore, when the workpiece is cold rolled, the friction between the workpiece and the mold causes radial rolling marks on the flange surface. Therefore, grinding is performed on the sliding surface 21 that is in sliding contact with the main seal lip. In addition, compared with hot forging, cold rolling is difficult for material to flow, and the axial inner side of the main body of the flange will form a larger corner. Therefore, there is a large space between the opening that needs to be sealed at the axially outer end of the internal space 15 and the rotating side flange 12, and foreign matter such as muddy water can easily enter. In the seal ring 14 of this embodiment, the visor-shaped labyrinth seal lip 33 completely covers the polished sliding surface 21 in the circumferential direction. Furthermore, since the top end of the labyrinth lip 33 is opposed to the step 20 , foreign matter such as muddy water can be prevented from entering the sliding surface 21 . In addition, the sliding surface 21 on the inner diameter side of the labyrinth sealing lip 33 is a polished smooth surface without rolling marks, which can prevent the occurrence of swirling airflow. On the other hand, the outer side of the step 20 of the rotating side flange 12 has radial rolling marks, and the muddy water entering the sliding surface 21 is thrown outward in the radial direction under the centrifugal force of the rotating side flange 12, and the radial rolling marks lift The throw-out effect. In addition, phosphating treatment is carried out on the workpiece during cold rolling, and the phosphating film on the cold rolling surface can prevent corrosion. In addition, the top end of the labyrinth sealing lip 33 faces the cold rolling surface, and this structure prevents the ground sliding surface 21 from being exposed to the external space at all, thereby achieving good antirust performance.

另外,冷辗加工形成的所述外圈2以及所述内圈主体7具有良好的尺寸精度和良好的表面,能够省去后续机加工,降低成本。更进一步,冷辗加工时,向一侧挤压形成静止侧法兰5和旋转侧法兰12,加工硬化提高了法兰的强度。因此能够在确保强度的同时,减轻外圈2和内圈主体7的重量。In addition, the outer ring 2 and the inner ring main body 7 formed by cold rolling have good dimensional accuracy and good surface, which can save subsequent machining and reduce costs. Furthermore, during the cold rolling process, the static side flange 5 and the rotating side flange 12 are formed by extruding to one side, and the strength of the flange is improved by work hardening. Therefore, the weight of the outer ring 2 and the inner ring main body 7 can be reduced while ensuring strength.

图4是第一种具体实施方式的变形例。构成本变形例的密封环14a的骨架30a由软钢板等金属板制成L字形,其由圆筒嵌合部34以及从圆筒嵌合部34的轴向外端边缘向径向内侧弯曲形成的圆盘部35组成。所述圆筒嵌合部34以过盈配合内嵌于外圈2的轴向外端的内周面。在本结构中,不需要在外圈2的内周面上加工所述环形槽22。Fig. 4 is a modified example of the first embodiment. The frame 30a constituting the seal ring 14a of this modified example is made of a metal plate such as a mild steel plate in an L-shape, and is formed by a cylindrical fitting portion 34 and being bent radially inward from the axially outer end edge of the cylindrical fitting portion 34. The disk part 35 is composed of. The cylindrical fitting portion 34 is fitted in the inner peripheral surface of the axially outer end of the outer ring 2 with an interference fit. In this structure, the annular groove 22 does not need to be processed on the inner peripheral surface of the outer ring 2 .

【第二种具体实施方式】[Second Specific Implementation Mode]

图5和图6展示了第二种具体实施方式。本实施方式提供的滚动轴承单元1a系外圈旋转,用于从动轮。在旋转外圈2a的内周面上设有外圈滚道6a、6b;在静止内圈3a的外周面上设有内圈滚道10a、10b。在外圈滚道6a、6b和内圈滚道10a、10b之间设有2列滚动体4a、4b,每列滚动体具有多个。另外,本实施方式采用球作为滚动体。Fig. 5 and Fig. 6 show the second specific embodiment. The rolling bearing unit 1a provided in this embodiment rotates with an outer ring and is used for a driven wheel. Outer ring raceways 6a, 6b are provided on the inner peripheral surface of the rotating outer ring 2a; inner ring raceways 10a, 10b are provided on the outer peripheral surface of the stationary inner ring 3a. Two rows of rolling bodies 4a, 4b are provided between the outer ring raceways 6a, 6b and the inner ring raceways 10a, 10b, and each row has a plurality of rolling bodies. In addition, the present embodiment employs balls as the rolling elements.

外圈2a的轴向外侧的外周面(图5的左侧)上设有沿径向向外延伸的旋转侧法兰12a。旋转侧法兰12a的周向大致等间隔处设有多根螺栓13,螺栓13将车轮轮毂以及制动盘(图中未标示)安装在旋转侧法兰12a的轴向外侧面上。A rotation side flange 12a extending radially outward is provided on the axially outer outer peripheral surface (left side in FIG. 5 ) of the outer ring 2a. A plurality of bolts 13 are arranged at approximately equal intervals in the circumferential direction of the rotating side flange 12a, and the bolts 13 install the wheel hub and the brake disc (not shown in the figure) on the axially outer surface of the rotating side flange 12a.

内圈3a的轴向中间部位的外周面上设有内圈主体7a,内圈主体7a上设有内圈滚道10b(轴承内侧的滚道),内圈主体7a的外周面上轴向内侧端部(图5的右侧端部)设有沿径向向外延伸的静止侧法兰5a。另外,内圈主体7a的外周面轴向外侧端部设有小径台阶部25。小径台阶部25上套设有内圈元件8。内圈元件8的外周面上设有所述内圈滚道10a(轴承外侧的滚道)。通过对内圈主体7a的轴向外侧端部(铆接部9)与内圈元件8进行铆接,使内圈元件8紧固于内圈主体7a。An inner ring main body 7a is provided on the outer peripheral surface of the axial middle part of the inner ring 3a, and an inner ring raceway 10b (the inner raceway of the bearing) is provided on the inner ring main body 7a, and the inner ring main body 7a is axially inner on the outer peripheral surface of the inner ring main body 7a. The end portion (the right end portion in FIG. 5 ) is provided with a stationary side flange 5a extending radially outward. In addition, a small-diameter step portion 25 is provided at an axially outer end portion of the outer peripheral surface of the inner ring main body 7 a. The inner ring element 8 is sheathed on the small-diameter stepped portion 25 . The inner ring raceway 10a (the raceway on the outer side of the bearing) is provided on the outer peripheral surface of the inner ring element 8 . The inner ring element 8 is fastened to the inner ring body 7 a by caulking the inner ring element 8 with the axially outer end portion (the caulking portion 9 ) of the inner ring body 7 a.

在本实施方式中,外圈2a的内侧外圈滚道6b的直径比外侧外圈滚道6a的直径大,内圈3a的内圈滚道10b(内侧滚道)的直径比内圈滚道10a(外侧滚道)的直径大,内侧一列球4b的节圆直径(PCD)比外侧一列球4a大。而且,对二列球4a和4b施加预紧力,使各列球分别与内外圈形成接触角而呈背对背组合方式。另外,内侧一列球4b的个数多于外侧一列球4a。In this embodiment, the diameter of the inner outer ring raceway 6b of the outer ring 2a is larger than the diameter of the outer outer ring raceway 6a, and the diameter of the inner ring raceway 10b (inner raceway) of the inner ring 3a is larger than that of the inner ring raceway 10a. The (outer raceway) has a larger diameter, and the pitch circle diameter (PCD) of the inner row of balls 4b is larger than that of the outer row of balls 4a. Moreover, a pre-tightening force is applied to the two rows of balls 4a and 4b, so that each row of balls forms a contact angle with the inner and outer rings respectively and forms a back-to-back combination. In addition, the inner row of balls 4b has more balls than the outer row of balls 4a.

更进一步,在本实施方式中,二列球中的直径相同。但内侧一列球4b也可以采用直径小于外侧一列球4a的球。Furthermore, in this embodiment, the diameters of the balls in the two rows are the same. But the inner row of balls 4b can also adopt balls with a diameter smaller than the outer row of balls 4a.

所述外圈2a的原材料采用球化处理后的碳素结构钢制成圆环形毛坯,经冷辗锻造形成外周面和内周面,然后向一侧挤压形成所述旋转侧法兰12a。另外,如图2(a)所示,旋转侧法兰12a在外圈2a的周向由多个法兰盘组成,形成所谓的星形法兰。更进一步,冷辗后旋转侧法兰12a的轴向外侧面以及引导部23的外周面能够获得较好的尺寸精度,不需要再进行机加工。The raw material of the outer ring 2a is made of spheroidized carbon structural steel to form an annular blank, which is cold rolled and forged to form an outer peripheral surface and an inner peripheral surface, and then extruded to one side to form the rotating side flange 12a . In addition, as shown in FIG. 2( a ), the rotating side flange 12 a is composed of a plurality of flanges in the circumferential direction of the outer ring 2 a, forming a so-called star flange. Furthermore, the axially outer surface of the rotating side flange 12a and the outer peripheral surface of the guide portion 23 can obtain better dimensional accuracy after cold rolling, and no further machining is required.

构成所述内圈3a的内圈主体7a的原材料采用球化处理后的碳素结构钢制成圆柱形毛坯,经冷辗锻造而成形,向一侧挤压形成所述静止侧法兰5a。所述挤压成形产生的加工硬化能够提高静止侧法兰5a的根部硬度,从而提高法兰的强度。另一方面,冷辗锻造时,内圈主体7a的轴向外侧端部不产生大的变形,其硬度与毛坯硬度相近,因此容易实施铆接加工以固定内圈元件8。The raw material of the inner ring body 7a constituting the inner ring 3a is made of spheroidized carbon structural steel into a cylindrical blank, which is formed by cold rolling and forging, and extruded to one side to form the static side flange 5a. The work hardening caused by the extrusion can increase the root hardness of the stationary side flange 5a, thereby increasing the strength of the flange. On the other hand, during cold forging, the axially outer end of the inner ring main body 7a does not undergo major deformation, and its hardness is similar to that of the blank, so riveting can be easily performed to fix the inner ring element 8 .

综上所述,本实施方式之滚动轴承单元1a的特征为:内侧一列球4b的节圆直径(PCD)大于外侧一列球4a的节圆直径。因此,能够在抑制轴承单元重量增加的同时,提高内侧一列球4b的承载能力,从而提高轴承单元的耐久性。另外,将内圈元件8固定于内圈主体7a不需要专门零件,因此简化了轴承结构,有利于减轻滚动轴承单元的重量以及降低成本。To sum up, the rolling bearing unit 1a of this embodiment is characterized in that: the pitch circle diameter (PCD) of the inner row of balls 4b is larger than the pitch circle diameter of the outer row of balls 4a. Therefore, it is possible to increase the bearing capacity of the inner row of balls 4b while suppressing an increase in the weight of the bearing unit, thereby improving the durability of the bearing unit. In addition, no special parts are needed to fix the inner ring element 8 to the inner ring main body 7a, so the bearing structure is simplified, which is beneficial to reduce the weight and cost of the rolling bearing unit.

在本实施方式中,外圈2a的内周面与内圈3a的外周面之间形成内部空间15。如图6所示,内部空间15的轴向内侧开口以密封环14b密封。密封环14b与前述图4中的密封环14a的结构基本相同。台阶20位于静止侧法兰5a的轴向外侧面上的冷辗面与施以研磨加工的滑动面21的交界处。迷宫密封唇33a的顶端面向并且挨近台阶20。另外,所述密封环14b固定于具有旋转侧滚道的外圈2a。在外圈2a旋转时的离心力作用下,迷宫密封唇33a的顶端沿径向向外变形。因此,考虑到所述离心力的作用,迷宫密封唇33a的顶端内周面与台阶20外周面之间的间隙比图3、4中的迷宫密封唇33小。In the present embodiment, an internal space 15 is formed between the inner peripheral surface of the outer ring 2a and the outer peripheral surface of the inner ring 3a. As shown in FIG. 6, the axial inner opening of the internal space 15 is sealed with a seal ring 14b. The structure of the seal ring 14b is basically the same as that of the seal ring 14a in FIG. 4 . The step 20 is located at the junction of the cold-rolled surface and the ground sliding surface 21 on the axially outer surface of the stationary side flange 5a. The top end of the labyrinth sealing lip 33 a faces and is close to the step 20 . In addition, the seal ring 14b is fixed to the outer ring 2a having a rotating side raceway. Under the action of centrifugal force when the outer ring 2a rotates, the top end of the labyrinth sealing lip 33a deforms radially outward. Therefore, considering the effect of the centrifugal force, the gap between the top inner peripheral surface of the labyrinth sealing lip 33 a and the outer peripheral surface of the step 20 is smaller than that of the labyrinth sealing lip 33 in FIGS. 3 and 4 .

另外,外圈2a处于静止状态时(汽车停车时),也能够使所述迷宫密封唇33a的顶端与台阶20轻度接触(即互相接触但过盈量为零)。据此,当汽车停车时,迷宫密封唇33a将滑动面21密封,能够防止异物进入。当汽车行驶时,迷宫密封唇33a在离心力的作用下与台阶20分离,形成迷宫密封,但不增加滚动轴承单元的动摩擦矩。In addition, when the outer ring 2a is in a stationary state (when the car is parked), the top end of the labyrinth sealing lip 33a can also be slightly in contact with the step 20 (that is, they are in contact with each other but the interference is zero). Accordingly, when the vehicle is parked, the labyrinth seal lip 33a seals the sliding surface 21 to prevent entry of foreign matter. When the car is running, the labyrinth sealing lip 33a is separated from the step 20 under the action of centrifugal force to form a labyrinth seal without increasing the dynamic friction moment of the rolling bearing unit.

图7是第二种实施方式的变形例。本变形例中的组合密封部件19由挡环40和密封环41组合形成,其将所述内部空间15的轴向内侧端部开口密封。所述挡环40由金属板弯曲形成截面为大致U字形的圆环,其包括:Fig. 7 is a modified example of the second embodiment. The combined sealing member 19 in this modified example is formed by a combination of a retaining ring 40 and a sealing ring 41 , and seals the opening of the inner space 15 in the axial direction. The retaining ring 40 is bent from a metal plate to form a substantially U-shaped ring in section, which includes:

挡环圆筒部42;Cylindrical portion 42 of the retaining ring;

挡环圆盘部43,其由挡环圆筒部42从轴向内侧端的边缘沿径向向外弯曲形成;The disc portion 43 of the retaining ring is formed by bending the cylindrical portion 42 of the retaining ring radially outward from the edge of the axial inner end;

帽檐44,其由挡环圆盘部43从径向外端边缘向轴向外侧弯曲形成。The visor 44 is formed by bending the disc portion 43 of the stop ring from the radially outer end edge to the axially outer side.

挡环40通过所述挡环圆筒部42以过盈配合方式外嵌于所述内圈3a轴向内侧的外周面,从而使挡环40固定于内圈3a。还有,帽檐44位于所述外圈2a的轴向内侧外周面的径向外侧,同时帽檐44的顶端内周面面对外圈2a的外周面。The retaining ring 40 is externally fitted on the axial inner outer peripheral surface of the inner ring 3 a through the retaining ring cylindrical portion 42 in an interference fit manner, so that the retaining ring 40 is fixed to the inner ring 3 a. Also, the visor 44 is located radially outward of the axially inner outer peripheral surface of the outer ring 2a, while the top inner peripheral surface of the visor 44 faces the outer peripheral surface of the outer ring 2a.

所述密封环41具有由金属板制成的骨架45和密封材料体46。密封材料体46粘合固定在所述骨架45上。其包括:The sealing ring 41 has a skeleton 45 made of sheet metal and a sealing material body 46 . The sealing material body 46 is bonded and fixed on the skeleton 45 . It includes:

多个主密封唇(图示为3个)47a、47b、47c;a plurality of primary sealing lips (three are shown) 47a, 47b, 47c;

构成迷宫密封的帽檐形迷宫密封唇51。A visor-shaped labyrinth lip 51 constituting a labyrinth seal.

另外,所述骨架45由金属板弯曲形成截面呈曲形的圆环,其包括:In addition, the skeleton 45 is bent from a metal plate to form a circular ring with a curved section, which includes:

密封圆筒部48;sealing cylinder part 48;

密封圆盘部49,其由密封圆筒部48的轴向外侧端向径向内侧弯曲形成;The sealing disc part 49 is formed by bending the axially outer end of the sealing cylindrical part 48 radially inward;

嵌合圆盘部50,其由密封圆筒部48的轴向内侧端向径向外侧弯曲形成。The fitting disc portion 50 is formed by bending the axially inner end of the sealing cylinder portion 48 outward in the radial direction.

因此,带有骨架45的所述密封环41,其密封圆筒部48以过盈配合方式内嵌于所述外圈2a的轴向内侧端部,同时,将嵌合圆盘部50的轴向外侧面与外圈2a的轴向内侧端面抵接,于是,密封环41便固定于外圈2a。Therefore, the seal ring 41 with the skeleton 45 has its seal cylinder portion 48 embedded in the axially inner end portion of the outer ring 2a in an interference fit manner, and at the same time, the shaft of the fitted disc portion 50 The outer surface abuts against the axially inner end surface of the outer ring 2a, so that the seal ring 41 is fixed to the outer ring 2a.

在以上状态下,主密封唇47a的顶端边缘与挡环圆盘部43在轴向外侧面接触滑动;主密封唇47b、47c的顶端边缘与挡环圆筒部42的外周面分别接触滑动。In the above state, the top edge of the main sealing lip 47a contacts and slides on the axial outer surface of the disc portion 43 of the retaining ring;

另一方面,所述迷宫密封唇51位于所述主密封唇47a的径向外侧,从外圈2a的轴向内侧端部的外周边缘向轴向内侧(图7的右侧)突出。而且,迷宫密封唇51的顶端与所述挡环圆盘部43的轴向外侧面在整个周向相互面对挨近。据此,迷宫密封唇51的顶端与挡环圆盘部43的轴向外侧面之间形成迷宫密封间隙为a的径向迷宫密封。更进一步,所述径向迷宫密封向轴向外侧拐弯,在迷宫密封唇51的顶端外周面与所述帽檐44的内周面之间,形成迷宫密封间隙为b的轴向迷宫密封。而且,径向迷宫密封间隙a与轴向迷宫密封间隙b的关系为:a<b。On the other hand, the labyrinth lip 51 is located radially outside the main lip seal 47a, and protrudes axially inward (to the right in FIG. 7 ) from the outer peripheral edge of the axially inner end portion of the outer ring 2a. Moreover, the top end of the labyrinth sealing lip 51 and the axially outer surface of the disc portion 43 of the stop ring face and approach each other in the entire circumferential direction. Accordingly, a radial labyrinth seal with a labyrinth seal gap a is formed between the top end of the labyrinth seal lip 51 and the axially outer surface of the disc portion 43 of the stop ring. Furthermore, the radial labyrinth seal bends axially outward, and forms an axial labyrinth seal with a labyrinth seal gap b between the top outer peripheral surface of the labyrinth seal lip 51 and the inner peripheral surface of the brim 44 . Moreover, the relationship between the radial labyrinth seal gap a and the axial labyrinth seal gap b is: a<b.

更进一步,在本实施方式中,所述迷宫密封唇51的顶端朝轴向内侧向径向外侧倾斜。同时,所述帽檐44的顶端朝轴向外侧向径向外侧倾斜。这样的结构能够使进入迷宫密封唇51内径侧的泥水等在密封环41旋转时的离心力的作用下,沿着迷宫密封唇51的倾斜内周面向径向外侧流动,然后沿着帽檐44的倾斜内周面向外部空间排出。因此能够有效地防止泥水等外界异物进入位于主密封唇47a内侧的密封空间。更进一步,还能够防止异物粘附在主密封唇47a的外周面上,从而防止主密封唇47a的运动受损而降低密封性能。Furthermore, in this embodiment, the top end of the labyrinth seal lip 51 is inclined axially inward to radially outward. At the same time, the top end of the visor 44 is inclined toward the axially outer side and radially outer side. Such a structure can make the muddy water entering the inner diameter side of the labyrinth sealing lip 51 flow radially outward along the inclined inner peripheral surface of the labyrinth sealing lip 51 under the action of the centrifugal force when the sealing ring 41 rotates, and then follow the inclination of the brim 44 The inner periphery is discharged toward the outer space. Therefore, foreign matter such as muddy water can be effectively prevented from entering the sealing space inside the main sealing lip 47a. Furthermore, it is also possible to prevent foreign matter from adhering to the outer peripheral surface of the main lip seal 47a, thereby preventing the movement of the main lip seal 47a from being impaired to reduce the sealing performance.

在上述实施方式中,作为主密封唇与之接触滑动的所述挡环40嵌合固定于内圈3a,与图6所示的密封环14b的结构相比,图7中沿轴向向轴承内侧延伸的主密封唇47a还能够增设,从而能够进一步提高密封性能。另外,所述迷宫密封唇51也能够采用轻接触(过盈量为零的接触)的方式与所述挡环圆盘部43接触滑动。In the above-mentioned embodiment, the retaining ring 40 as the main sealing lip is fitted and fixed on the inner ring 3a. Compared with the structure of the sealing ring 14b shown in FIG. 6, in FIG. The main seal lip 47a extending inside can also be added, so that the sealing performance can be further improved. In addition, the labyrinth seal lip 51 can also contact and slide with the stop ring disc portion 43 in a light contact (contact with zero interference).

其他部位的结构和作用,因为与第一种实施方式相同,所以相同的结构以仅以相同的附图标记标示,不作重复文字说明。The structures and functions of other parts are the same as those of the first embodiment, so the same structures are marked with the same reference numerals, and no repeated text description is given.

【第三种具体实施方式】[The third specific implementation mode]

图8~10展示了第三种具体实施方式。本具体实施方式提供的支撑车轮的滚动轴承单元系内圈旋转,用于驱动轮。其特征为:具有旋转侧滚道的内圈3b(内圈主体7b构成内圈3b)的中心设有花键孔26,等速万向节部件27的轴向外侧端面固定设置有作为驱动轴的花键轴28,花键轴28与花键孔26相互啮合。另外,内圈3b内周面上的所述花键孔26的轴向外端边缘周围与螺母29的内侧面相抵接。安装于车辆的方法是:将所述花键轴28与所述花键孔26啮合,将螺母29与花键轴28顶端部位的外螺纹拧在一起,进一步拧紧后,内圈3b便通过螺母29与花键轴28以及等速万向节部件27固定在一起。Figures 8-10 show a third specific implementation manner. The rolling bearing unit supporting the wheel provided in this specific embodiment is an inner ring that rotates and is used to drive the wheel. It is characterized in that: a spline hole 26 is provided in the center of the inner ring 3b (inner ring main body 7b constitutes the inner ring 3b) having a rotating side raceway, and the axially outer end surface of the constant velocity joint member 27 is fixedly provided with a drive shaft. The spline shaft 28, the spline shaft 28 and the spline hole 26 are engaged with each other. In addition, the periphery of the axially outer end edge of the spline hole 26 on the inner peripheral surface of the inner ring 3 b abuts against the inner surface of the nut 29 . The method of installing on the vehicle is: engage the spline shaft 28 with the spline hole 26, screw the nut 29 and the external thread at the top of the spline shaft 28 together, and after further tightening, the inner ring 3b will pass through the nut 29 is fixed together with the spline shaft 28 and the constant velocity universal joint part 27.

构成所述内圈3b的内圈主体7b,在其轴向中部设有内圈外侧滚道10c,在其轴向内侧端部外周面上,外嵌设有内圈内侧滚道10d的内圈元件8。内圈主体7b的轴向内侧端部沿径向外向塑性变形后形成的铆接部9紧紧按住内圈元件8,使内圈元件8与内圈主体7b结合固定。另外,内圈外侧滚道10c的直径大于内圈内侧滚道10d。The inner ring main body 7b constituting the inner ring 3b is provided with an inner ring outer raceway 10c at its axial middle part, and an inner ring with an inner ring inner raceway 10d is embedded on the outer peripheral surface of its axially inner end portion Element 8. The riveted part 9 formed after the axially inner end of the inner ring main body 7b is plastically deformed radially outward presses the inner ring element 8 tightly, so that the inner ring element 8 and the inner ring main body 7b are combined and fixed. In addition, the inner ring outer raceway 10c has a larger diameter than the inner ring inner raceway 10d.

外圈2b的内周面上设有双列外圈滚道6c、6d。外圈外侧滚道6c的直径大于外圈内侧滚道6d。外圈外侧滚道6c与内圈外侧滚道10c之间设有多个能够滚动自如的球4c,外圈内侧滚道6d与内圈内侧滚道10d之间设有多个能够滚动自如的球4d。所述各列球4c、4d分别与内外圈接触并赋以预紧力,其接触角呈背对背型组合方式。同时,外侧一列球4c的节圆直径大于内侧一列球4d的节圆直径。本实施方式之结构,不仅能够防止滚动轴承单元的大型化,而且还能够提高轴承刚度,确保汽车转弯行驶时的稳定性。The inner peripheral surface of the outer ring 2b is provided with double rows of outer ring raceways 6c, 6d. The outer ring outer raceway 6c has a larger diameter than the outer ring inner raceway 6d. A plurality of freely rolling balls 4c are provided between the outer raceway 6c of the outer ring and the outer raceway 10c of the inner ring, and a plurality of freely rolling balls are provided between the inner raceway 6d of the outer ring and the inner raceway 10d of the inner ring. 4d. The rows of balls 4c, 4d are respectively in contact with the inner and outer rings and given a pre-tightening force, and their contact angles are in a back-to-back combination. At the same time, the pitch circle diameter of the outer row of balls 4c is larger than the pitch circle diameter of the inner row of balls 4d. The structure of this embodiment not only prevents the rolling bearing unit from being enlarged, but also improves the bearing rigidity to ensure the stability of the vehicle when turning.

在本实施方式中,内部空间15的轴向外侧开口由密封环14c密封,轴向内侧开口由组合密封部件19a密封。如图9所示,密封环14c由骨架30b和密封材料体31b组成。所述骨架30b由软钢板等金属板弯曲加工形成,其包括:In this embodiment, the axially outer opening of the internal space 15 is sealed by the seal ring 14c, and the axially inner opening is sealed by the combined sealing member 19a. As shown in FIG. 9, the seal ring 14c is composed of a skeleton 30b and a sealing material body 31b. The skeleton 30b is formed by bending metal plates such as soft steel plates, which includes:

嵌合圆筒部34;Fitting cylindrical part 34;

圆盘部35a,其由嵌合圆筒部34的轴向外侧端部边缘沿径向向外弯曲后形成;The disc portion 35a is formed by bending the edge of the axially outer end portion of the fitted cylindrical portion 34 radially outward;

来回弯曲部36,其由嵌合圆筒部34的轴向内侧端部边缘沿径向向内然后沿轴向向外弯曲形成,呈U字形;The back and forth bending portion 36 is formed by bending the edge of the axially inner end portion of the fitting cylindrical portion 34 radially inward and then axially outward, in a U-shape;

圆筒部37,其从圆盘部35a的外周边缘沿轴向向内侧弯曲形成。The cylindrical portion 37 is formed by bending inwardly in the axial direction from the outer peripheral edge of the disk portion 35a.

嵌合圆筒部34以过盈配合内嵌固定于所述外圈2b的轴向外侧端部的内周面。同时,圆盘部35a的轴向内侧面介于密封材料体31b的一部分与内圈2b的轴向外侧端面抵接。The fitting cylindrical portion 34 is fitted and fixed to the inner peripheral surface of the axially outer end portion of the outer ring 2b by an interference fit. At the same time, the axially inner surface of the disc portion 35a is in contact with the axially outer end surface of the inner ring 2b through a part of the sealing material body 31b.

所述密封材料体31b由如同橡胶般的弹性材料制成,其与所述骨架30b粘合固定在一起,并且具有主密封唇32a、32b和形成迷宫密封的帽檐形迷宫密封唇33。主密封唇32a、32b的顶端边缘与内圈3b外周面上施以研磨加工的滑动面21在整个周向滑动接触。The sealing material body 31b is made of rubber-like elastic material, which is bonded and fixed with the frame 30b, and has main sealing lips 32a, 32b and a brim-shaped labyrinth sealing lip 33 forming a labyrinth seal. The front end edges of the main seal lips 32a and 32b are in sliding contact with the ground sliding surface 21 on the outer peripheral surface of the inner ring 3b over the entire circumferential direction.

所述主密封唇32a设置于最靠近外部空间的位置,所述迷宫密封唇33位于所述主密封唇32a的径向外侧,同时,所述迷宫密封唇33的顶端位于台阶20的径向外侧并且在径向与台阶20重叠。所述迷宫密封唇33的顶端内周面与台阶20的外周面在整个周向面对挨近。从而在迷宫密封唇33的顶端内周面与台阶20的外周面之间形成轴向迷宫密封。另外,迷宫密封唇33朝轴向外侧沿径向向外倾斜。The main sealing lip 32a is arranged at the position closest to the external space, the labyrinth sealing lip 33 is located radially outside of the main sealing lip 32a, and at the same time, the top end of the labyrinth sealing lip 33 is located radially outside of the step 20 And overlap with the step 20 in the radial direction. The top inner peripheral surface of the labyrinth sealing lip 33 is close to the outer peripheral surface of the step 20 in the entire circumferential direction. Thus, an axial labyrinth seal is formed between the inner peripheral surface of the top end of the labyrinth sealing lip 33 and the outer peripheral surface of the step 20 . In addition, the labyrinth lip 33 is inclined radially outward toward the axially outer side.

另外,所述密封材料体31b将所述骨架30b的圆盘部35a和圆筒部37覆盖而形成帽檐38。帽檐38的内径大于外圈2b轴向外侧端部外周面的直径,外圈2b的外周面与圆盘部35a的轴向内侧面以及帽檐38的内周面三方在外圈2b外侧端部的整个外周空间内围成了一个凹槽。据此,能够挡住外界水分沿外圈2b外周面进入所述迷宫密封唇的内侧。另外,所述密封材料体31覆盖圆盘部35a的轴向内侧,同时在与外圈2b的轴向外端面抵接的圆盘部35a的轴向内侧面整个周向上设有凸条39。据此,能够防止泥水等外界异物通过外圈2b与密封环14c的嵌合面进人内部空间15。Moreover, the said sealing material body 31b covers the disk part 35a and the cylindrical part 37 of the said frame|frame 30b, and forms the visor 38. The inner diameter of the visor 38 is larger than the diameter of the outer peripheral surface of the axially outer end of the outer ring 2b, and the outer peripheral surface of the outer ring 2b, the axial inner surface of the disc portion 35a, and the inner peripheral surface of the visor 38 are in the entirety of the outer end of the outer ring 2b. The outer peripheral space is surrounded by a groove. Accordingly, it is possible to block external moisture from entering the inner side of the labyrinth sealing lip along the outer peripheral surface of the outer ring 2b. In addition, the sealing material body 31 covers the axially inner side of the disc portion 35a, and has ribs 39 on the entire circumference of the axially inner side surface of the disc portion 35a abutting against the axially outer end surface of the outer ring 2b. Accordingly, it is possible to prevent foreign matter such as muddy water from entering the internal space 15 through the fitting surface of the outer ring 2b and the sealing ring 14c.

另外,如图10所示,本实施方式提供的支撑车轮的滚动轴承单元1b还具有组合密封部件19a,其由档环40a和密封环41a组成。所述挡环40a系由金属板弯曲形成截面为L字形的圆环,其包括挡环圆筒部42和挡环圆盘部43a。挡环圆盘部43a由挡环圆筒部42从其轴向内端边缘向径向外侧弯曲形成。将所述挡环圆筒部42以过盈配合外嵌于所述内圈3b(与内圈主体7b一起构成所述内圈3b的内圈元件8)的轴向内侧端部,挡环40a便固定于内圈3b。另外,所述密封环41a由金属板制成的骨架45a和弹性材料46a组成。所述弹性材料46a具有多个主密封唇47a、47b、47c。所述骨架45a系由金属板弯曲形成截面为大致L字形的圆环,其包括密封圈圆筒部48和密封圈圆盘部49。密封圈圆盘部49由密封圈圆筒部48从其轴向外端边缘向径向内侧弯曲形成。将所述密封圈圆筒部48以过盈配合内嵌于所述外圈2b的轴向内侧端部,密封环41a便固定于外圈2b。在以上状态下,所述主密封唇47a的顶端边缘与挡环圆盘部43a的轴向外侧面滑动接触。同时,主密封唇47b和47c分别与挡环圆筒部42的外周面在整个周向滑动接触。In addition, as shown in FIG. 10 , the rolling bearing unit 1 b supporting the wheel provided by this embodiment further has a combined sealing member 19 a composed of a retaining ring 40 a and a sealing ring 41 a. The retaining ring 40a is bent from a metal plate to form an L-shaped ring, which includes a retaining ring cylindrical portion 42 and a retaining ring disc portion 43a. The retaining ring disc portion 43a is formed by bending the retaining ring cylindrical portion 42 from its axially inner end edge to radially outward. The cylindrical portion 42 of the retaining ring is externally embedded in the axially inner end portion of the inner ring 3b (the inner ring element 8 constituting the inner ring 3b together with the inner ring main body 7b) with an interference fit, and the retaining ring 40a It is then fixed on the inner ring 3b. In addition, the sealing ring 41a is composed of a skeleton 45a made of metal plate and an elastic material 46a. The elastic material 46a has a plurality of main sealing lips 47a, 47b, 47c. The frame 45 a is bent from a metal plate to form a ring with a substantially L-shaped cross-section, which includes a cylindrical portion 48 of a sealing ring and a disc portion 49 of the sealing ring. The sealing ring disc portion 49 is formed by bending the sealing ring cylindrical portion 48 from its axially outer end edge to the radially inner side. The cylindrical portion 48 of the sealing ring is embedded in the axially inner end portion of the outer ring 2b with an interference fit, so that the sealing ring 41a is fixed on the outer ring 2b. In the above state, the top end edge of the main sealing lip 47a is in sliding contact with the axially outer surface of the disc portion 43a of the retaining ring. At the same time, the main seal lips 47b and 47c are respectively in sliding contact with the outer peripheral surface of the stop ring cylindrical portion 42 over the entire circumferential direction.

另外,构成所述挡环40a的挡环圆盘部43a的轴向内侧面整个周向上粘附固定有编码器17a。编码器17a系由在橡胶或合成树脂等高分子材料中掺入磁性粉末后形成的圆盘形橡胶磁铁或塑料磁铁等永久磁铁,在其轴向内侧面(被检测面)的周向等间隔交替设有S极和N极。编码器17a包住挡环圆盘部43a的外周边缘,其与覆盖密封圈圆筒部48的一部分弹性材料46a的内周面之间形成迷宫密封52。更进一步,在密封圈圆筒部48的内周面与密封圈圆盘部49的轴向内侧的外径上约一半外径之间设有厚壁部53,厚壁部53是弹性材料46a的一部分,其轴向厚度和径向厚度均大于其他部位。厚壁部53的轴向内侧端面是一个圆盘形的台阶面54,台阶面54与覆盖密封圈圆筒部48的顶端内周面的弹性材料之间以截面为四分之一圆弧的外径侧曲面55平滑连接。外径侧曲面55的截面的曲率半径大于所述迷宫密封52的径向间隙宽度。据此,通过迷宫密封52的间隙进入下述辅助密封唇56外径侧空间的异物容易回流至迷宫密封52。In addition, the encoder 17a is adhered and fixed on the entire circumferential direction of the axial inner surface of the stop ring disc portion 43a constituting the stop ring 40a. The encoder 17a is a permanent magnet such as a disc-shaped rubber magnet or a plastic magnet formed by mixing magnetic powder into a polymer material such as rubber or synthetic resin. S poles and N poles are alternately provided. The encoder 17a encloses the outer peripheral edge of the disc portion 43a of the stop ring, and forms a labyrinth seal 52 between it and the inner peripheral surface of a part of the elastic material 46a covering the cylindrical portion 48 of the sealing ring. Furthermore, a thick-walled portion 53 is provided between the inner peripheral surface of the sealing ring cylindrical portion 48 and about half the outer diameter of the axially inner outer diameter of the sealing ring disc portion 49, and the thick-walled portion 53 is made of the elastic material 46a. A part, its axial thickness and radial thickness are greater than other parts. The axial inner end surface of the thick wall portion 53 is a disc-shaped stepped surface 54, and the section between the stepped surface 54 and the elastic material covering the inner surface of the top end of the cylindrical portion 48 of the sealing ring is a quarter of a circular arc. The outer diameter side curved surface 55 is smoothly connected. The radius of curvature of the section of the outer diameter side curved surface 55 is larger than the radial gap width of the labyrinth seal 52 . Accordingly, foreign matter that enters the outer diameter side space of the auxiliary seal lip 56 described later through the gap of the labyrinth seal 52 easily flows back into the labyrinth seal 52 .

更进一步,辅助密封唇56从所述台阶面54的径向内端向挡环圆盘部43a延伸(各主密封唇47a~47c皆与弹性材料46a成一体)。另外,辅助密封唇56以台阶面54为根端,以喇叭形沿轴向向内侧延伸后与挡环圆盘部43a滑动接触。辅助密封唇56的根端外周面与台阶面54之间以截面为四分之一圆弧的内径侧曲面57平滑连接。Furthermore, the auxiliary sealing lip 56 extends from the radially inner end of the stepped surface 54 to the disc portion 43a of the retaining ring (the main sealing lips 47a-47c are integrated with the elastic material 46a). In addition, the auxiliary sealing lip 56 takes the stepped surface 54 as a root end, extends inward in the axial direction in a trumpet shape, and then makes sliding contact with the disc portion 43 a of the retaining ring. The outer peripheral surface at the root end of the auxiliary sealing lip 56 is smoothly connected with the stepped surface 54 by an inner diameter side curved surface 57 whose section is a quarter arc.

为了使辅助密封唇56适度容易弯曲,并且使通过迷宫密封52进入辅助密封唇56的外径侧空间的异物容易回流至迷宫密封52,需要适当限制内径侧曲面57的截面曲率半径。因此,内径侧曲面57的截面曲率半径设为等于或者略大于辅助密封唇56根端的厚度。In order to make the auxiliary sealing lip 56 moderately easy to bend, and to make it easy for foreign matter entering the space on the outer diameter side of the auxiliary sealing lip 56 to flow back to the labyrinth seal 52 through the labyrinth seal 52 , it is necessary to properly limit the radius of curvature of the section of the inner diameter side curved surface 57 . Therefore, the sectional curvature radius of the inner diameter side curved surface 57 is set to be equal to or slightly larger than the thickness of the root end of the auxiliary seal lip 56 .

辅助密封唇56位于被称为侧唇的主密封唇47a的外径侧,其目的是抑制异物粘附于主密封唇47a,并不要求具备高度的密封性能。但重要的是,不能因为辅助密封唇56的设置,使装有组合密封部件19a的滚动轴承单元1b的旋转阻力(动摩擦矩)过度增大。为此,本实施方式通过下述手段,抑制了由于设置辅助密封唇56引起的动摩擦矩增大。The auxiliary lip seal 56 is located on the outer diameter side of the main lip seal 47a called a side lip, and its purpose is to suppress adhesion of foreign matter to the main lip seal 47a, and high sealing performance is not required. However, it is important not to excessively increase the rotational resistance (dynamic friction moment) of the rolling bearing unit 1b equipped with the composite seal member 19a due to the provision of the auxiliary seal lip 56 . For this reason, the present embodiment suppresses an increase in kinetic friction torque due to the provision of the auxiliary seal lip 56 by the following means.

辅助密封唇56的截面形状呈楔形,越靠近顶端边缘,其厚度越小。这样的设计,能够降低辅助密封唇56顶端部位的刚度,抑制动摩擦矩的增大。The cross-sectional shape of the auxiliary sealing lip 56 is wedge-shaped, and its thickness becomes smaller as it gets closer to the top edge. Such a design can reduce the stiffness of the top end of the auxiliary sealing lip 56 and suppress the increase of dynamic friction torque.

更进一步,辅助密封唇56的厚度远小于主密封唇47a。具体地说,辅助密封唇56中最厚部位(根端厚度)为主密封唇47a中最薄部位(根端厚度)的1/2以下,优选1/3以下。但考虑到成形的方便,定为1/5以上。这样的设计,能够降低辅助密封唇56整体的刚度,抑制动摩擦矩的增大。Furthermore, the thickness of the auxiliary sealing lip 56 is much smaller than that of the main sealing lip 47a. Specifically, the thickest portion (root end thickness) of the auxiliary seal lip 56 is 1/2 or less, preferably 1/3 or less, of the thinnest portion (root end thickness) of the main seal lip 47a. However, considering the convenience of forming, it is set to be more than 1/5. Such a design can reduce the rigidity of the auxiliary sealing lip 56 as a whole, and suppress the increase of the dynamic friction torque.

更进一步,密封环41a与挡环40a组装到位后,辅助密封唇56的过盈量远小于主密封唇47a的过盈量。这样的设计,能够使辅助密封唇56的弹性变形量(轴向压缩量)远小于主密封唇47a的弹性变形量,同时能够抑制辅助密封唇56的顶端边缘与挡环圆盘部43a的轴向外侧面之间的滑动接触应力,从而能够抑制滑动阻力的增大。Furthermore, after the sealing ring 41a and the blocking ring 40a are assembled in place, the interference of the auxiliary sealing lip 56 is much smaller than the interference of the main sealing lip 47a. Such a design can make the elastic deformation amount (axial compression amount) of the auxiliary sealing lip 56 much smaller than the elastic deformation amount of the main sealing lip 47a, and at the same time, it can restrain the axis between the top edge of the auxiliary sealing lip 56 and the disc portion 43a of the retaining ring. Sliding contact stress between the outward side surfaces can suppress an increase in sliding resistance.

此外,因为不要求辅助密封唇56具备高度的密封性能,汽车转弯行驶时,密封环41a的中心轴与挡环40a的中心轴将相互倾斜,所以即使辅助密封唇56的顶端从挡环圆盘部43a的轴向外侧面稍稍浮起(过盈量为零或者略有间隙)也无妨。另外,辅助密封唇56的顶端与挡环圆盘部43a的轴向外侧面之间在整个周向即使介于微小间隙相互面对也无妨。In addition, because the auxiliary sealing lip 56 is not required to have a high degree of sealing performance, when the car is turning, the central axis of the sealing ring 41a and the central axis of the retaining ring 40a will be inclined to each other, so even if the top of the auxiliary sealing lip 56 moves from the retaining ring disc It does not matter if the axially outer surface of the portion 43a is slightly raised (the interference is zero or there is a slight gap). In addition, the tip of the auxiliary seal lip 56 and the axially outer surface of the stop ring disc portion 43a may face each other with a slight gap in the entire circumferential direction.

总之,主密封唇47a与迷宫密封52之间设置辅助密封唇56,在辅助密封唇56的外侧与迷宫密封52相连通的部位,设有外部空间58。构成外部空间58的台阶面54的径向内外两个边缘分别通过所述外径侧曲面55、内径侧曲面57与外部空间58的径向内外两个周面平滑连接。更进一步,与内径侧曲面57相连接的辅助密封唇56的外周面朝着其顶端向迷宫密封52方向倾斜。这样的结构能够使猛烈穿过迷宫密封52后刮进外部空间58内的异物改变流向,回流至迷宫密封52。In short, an auxiliary sealing lip 56 is provided between the main sealing lip 47 a and the labyrinth seal 52 , and an external space 58 is provided outside the auxiliary sealing lip 56 where it communicates with the labyrinth seal 52 . Two radially inner and outer edges of the stepped surface 54 constituting the outer space 58 are smoothly connected to two radially inner and outer peripheral surfaces of the outer space 58 through the outer radial side curved surface 55 and the inner radial side curved surface 57 respectively. Furthermore, the outer peripheral surface of the auxiliary seal lip 56 connected to the radially inner curved surface 57 is inclined toward the labyrinth seal 52 toward the tip thereof. Such a structure can change the flow direction of the foreign matter scraped into the outer space 58 after passing through the labyrinth seal 52 violently, and flow back to the labyrinth seal 52 .

综上所述,本实施方式提供的支撑车轮的滚动轴承单元1b装有组合密封部件19a,因此能够有效防止泥水等外界异物穿过挡环40a与密封环41a之间密封唇,进入位于主密封唇47a内侧的密封空间。尤其需要一提的是:在主密封唇47a~47c中,最靠近迷宫密封52的是主密封唇47a。当异物粘附于主密封唇47a的外周面时,主密封唇47a的运动将受到影响,其密封性能也会降低。本实施方式提供的结构能够防止异物粘附于主密封唇47a的外周面。也就是说,本实施方式提供的结构,由于设有迷宫密封52、台阶面54以及辅助密封唇56,台阶面54将外部空间58的轴向外侧隔开,辅助密封唇56将外部空间58的内侧隔开。因此,异物进入辅助密封唇56的内侧空间将受到抑制。To sum up, the rolling bearing unit 1b supporting the wheel provided by this embodiment is equipped with a combined sealing member 19a, so it can effectively prevent muddy water and other external foreign matter from passing through the sealing lip between the retaining ring 40a and the sealing ring 41a, and entering the main sealing lip. 47a inside the sealed space. In particular, it should be mentioned that among the main sealing lips 47a-47c, the one closest to the labyrinth seal 52 is the main sealing lip 47a. When foreign matter adheres to the outer peripheral surface of the main sealing lip 47a, the movement of the main sealing lip 47a will be affected, and its sealing performance will also be reduced. The structure provided by this embodiment can prevent foreign matter from adhering to the outer peripheral surface of the main seal lip 47a. That is to say, in the structure provided by this embodiment, since the labyrinth seal 52, the stepped surface 54 and the auxiliary sealing lip 56 are provided, the stepped surface 54 separates the axially outer side of the external space 58, and the auxiliary sealing lip 56 separates the outer space 58 from the outer space. Internally spaced. Therefore, entry of foreign matter into the inner space of the auxiliary seal lip 56 is suppressed.

其他部位的结构和作用,因为与第一种实施方式相同,所以相同的结构以仅以相同的附图标记标示,不作重复文字说明。The structures and functions of other parts are the same as those of the first embodiment, so the same structures are marked with the same reference numerals, and no repeated text description is given.

工业实用性Industrial Applicability

本实用新型提供的滚动轴承单元,尤其适用于汽车车轮。The rolling bearing unit provided by the utility model is especially suitable for automobile wheels.

Claims (1)

1.一种用于支撑车轮的滚动轴承单元,其包括:1. A rolling bearing unit for supporting a wheel, comprising: 外圈,在其内周面上具有外圈滚道;an outer ring having an outer ring raceway on its inner peripheral surface; 内圈,其与所述外圈同轴配置,并且在所述内圈的外周面上与所述外圈滚道相对置的部位具有内圈滚道;an inner ring arranged coaxially with the outer ring, and having an inner ring raceway on a portion of the outer peripheral surface of the inner ring opposite to the outer ring raceway; 多个滚动体,其在所述外圈滚道与所述内圈滚道之间滚动自如;a plurality of rolling elements freely rolling between the outer ring raceway and the inner ring raceway; 法兰,其与所述内圈成一体,并且通过锻造从所述内圈的外周面沿径向向外辐射延伸;a flange integral with the inner ring and extending radially outward from the outer peripheral surface of the inner ring by forging; 密封环,其将所述外圈的内周面与所述内圈的外周面之间的内部空间的端部开口封住,a seal ring sealing an end opening of an internal space between an inner peripheral surface of the outer ring and an outer peripheral surface of the inner ring, 其特征在于:It is characterized by: 在所述内圈的外周面上设有研磨加工后形成的滑动面;所述密封环由固定于所述外圈端部的骨架以及粘附于骨架的弹性密封材料体组成;所述弹性密封材料体至少具有一个与所述滑动面在整个周向接触滑动的主密封唇,并且在所述主密封唇的径向外侧设有一个迷宫密封唇,所述迷宫密封唇的顶端与所述法兰的侧面在周向相对置并贴近,从而与所述法兰的侧面之间形成迷宫密封;A sliding surface formed after grinding is provided on the outer peripheral surface of the inner ring; the sealing ring is composed of a skeleton fixed at the end of the outer ring and an elastic sealing material body adhered to the skeleton; the elastic sealing The material body has at least one main sealing lip that contacts and slides with the sliding surface in the entire circumferential direction, and a labyrinth sealing lip is provided on the radially outer side of the main sealing lip, and the top end of the labyrinth sealing lip is in contact with the flange. The side faces of the flange are opposite and close to each other in the circumferential direction, thereby forming a labyrinth seal with the side faces of the flange; 在所述法兰的主体部位的侧面具有冷辗形成的锻造面,在所述锻造面与所述滑动面之间具有台阶,所述迷宫密封唇的顶端位于所述台阶的径向外侧并且与所述台阶在径向重叠。There is a forged surface formed by cold rolling on the side of the main part of the flange, and there is a step between the forged surface and the sliding surface, and the top end of the labyrinth sealing lip is located on the radially outer side of the step and The steps overlap radially.
CN2013202397647U 2012-12-26 2013-04-25 Rolling beating unit for supporting wheel Expired - Fee Related CN203189536U (en)

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WO2015120831A1 (en) * 2014-02-11 2015-08-20 Schaeffler Technologies AG & Co. KG Roller bearing of a wheel bearing unit, having sealing components soldered onto same
CN108026963A (en) * 2015-09-28 2018-05-11 Ntn株式会社 The manufacture method of bearing apparatus for wheel
CN108026963B (en) * 2015-09-28 2020-08-07 Ntn株式会社 Method for manufacturing bearing device for wheel
CN108700119A (en) * 2016-03-10 2018-10-23 Ntn株式会社 Bearing device for wheel and its manufacturing method
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CN111981046A (en) * 2019-05-23 2020-11-24 舍弗勒技术股份两合公司 Sealing device for bearing
CN111981046B (en) * 2019-05-23 2024-07-30 舍弗勒技术股份两合公司 Sealing device for bearing

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