CN203189195U - Water turbine paddle internal energy driving and adjusting structure - Google Patents
Water turbine paddle internal energy driving and adjusting structure Download PDFInfo
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- CN203189195U CN203189195U CN2013200971482U CN201320097148U CN203189195U CN 203189195 U CN203189195 U CN 203189195U CN 2013200971482 U CN2013200971482 U CN 2013200971482U CN 201320097148 U CN201320097148 U CN 201320097148U CN 203189195 U CN203189195 U CN 203189195U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 10
- 238000006073 displacement reaction Methods 0.000 claims abstract description 8
- 239000002828 fuel tank Substances 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- -1 accumulator (1) Substances 0.000 claims 1
- 238000004146 energy storage Methods 0.000 abstract description 15
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 238000007789 sealing Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 63
- 238000013461 design Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000346 nonvolatile oil Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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Abstract
Description
技术领域 technical field
本发明创造属于水轮机技术领域,具体涉及一种水轮机桨叶内能驱动调整结构。 The invention belongs to the technical field of water turbines, and in particular relates to an internal energy drive adjustment structure of a water turbine blade.
背景技术 Background technique
目前国内外水轮机浆叶调整技术均采用外部供压力油,通过受油器实现固定与转动部分的过渡,将高压油传递给布置在浆叶轮毂内部接力器的活塞与油缸,以达到调节浆叶目的。而常规设计的桨叶调整结构只有接力器在轮毂内部,如图1所示,其工作原理为外部贮油箱的油通过压油系统充入储能器,由储能器油管路供给数字阀,通过测量和给定的信号输入PLC,由PLC发出操作电脉冲来动作数字阀的开、关油路,再将压力油通过固定与转动的油分配器(受油器)传送给转动的主轴操作油管,通过主轴操作油管送至水轮机转轮的接力器,最后通过接力器的往复运动实现浆叶的调整。由于调整浆叶需要很大的操作功,而该常规结构由于油压过低,必须采用较大的供油量才能实现较大操作功的传递,故需几立方米的集油箱和10-100KW的压油装置提供压力油的供给,并需要较大直径的输油管路,由于转动与固定输油的受油器系统密封与润滑无法实现高油压的供给,因此使转轮操作油缸的油压受到限制,一般设计为2.5MPa,并且受油器和接力器的体积都很大。此外,常规设计的桨叶调整结构,其轮毂内部充满压力油,一般油箱存油量3吨以上,因此存在跑漏油现象,并且对环境造成影响。 At present, domestic and foreign water turbine blade adjustment technologies all use external pressure oil supply, through the oil receiver to realize the transition between the fixed and rotating parts, and transmit the high-pressure oil to the piston and oil cylinder arranged in the servomotor inside the blade hub to achieve the adjustment of the blade. Purpose. In the conventional design of the blade adjustment structure, only the servomotor is inside the hub, as shown in Figure 1. Its working principle is that the oil in the external oil storage tank is filled into the accumulator through the oil pressure system, and the oil pipeline of the accumulator is supplied to the digital valve. The measured and given signal is input to the PLC, and the PLC sends an operating electric pulse to operate the opening and closing oil circuit of the digital valve, and then the pressure oil is transmitted to the rotating main shaft through the fixed and rotating oil distributor (oil receiver) to operate the oil pipe , through the main shaft to operate the oil pipe to the servomotor of the turbine runner, and finally adjust the blades through the reciprocating motion of the servomotor. Because the adjustment of the paddle requires a lot of operating work, and the conventional structure must use a large amount of oil supply to realize the transmission of large operating work due to the low oil pressure, so it requires a few cubic meters of oil collection tank and 10-100KW The pressure oil device provides the supply of pressure oil and requires a larger diameter oil delivery pipeline. Due to the sealing and lubrication of the oil receiver system for rotating and fixed oil delivery, the high oil pressure supply cannot be achieved, so the oil pressure of the oil cylinder operated by the rotary wheel Restricted, the general design is 2.5MPa, and the volume of the oil receiver and the servomotor are large. In addition, the conventional design of the blade adjustment structure, the inside of the hub is filled with pressure oil, and the oil storage capacity of the general fuel tank is more than 3 tons, so there is an oil leakage phenomenon, and it has an impact on the environment.
发明内容 Contents of the invention
本发明创造的目的是提供一种水轮机桨叶内能驱动调整结构,将调整浆叶用的压力贮能系统、操作系统、执行系统全部安装在浆叶轮毂的内部,解决了外部液压能在向转动受能原件传递过程中出现的密封不好、漏油的问题以及转动密封传输操作油压受到限制的问题。 The purpose of the invention is to provide a water turbine blade internal energy drive adjustment structure, the pressure energy storage system, operating system and execution system for adjusting the blade are all installed inside the blade hub, which solves the problem of external hydraulic energy Problems of poor sealing and oil leakage during the transmission of the rotating energy-receiving element, as well as the problem of limited oil pressure in the transmission operation of the rotating seal.
本发明创造的具体技术方案如下:水轮机桨叶内能驱动调整结构,包括压力贮能系统、操作系统和执行系统,其中压力贮能系统包括油箱、储能器、油泵及压力自动控制环节,操作系统包括数字阀和位移传感器,执行系统包括操作连臂和桨叶接力器,压力贮能系统、操作系统和执行系统均安装在桨叶轮毂的内部,储能器、油泵、数字阀三者水平同心排列并通过输油管路直接接至桨叶接力器,桨叶的电气信号通过主轴的内腔电缆滑环引出接入控制系统进行控制。 The specific technical scheme created by the present invention is as follows: the internal energy drive adjustment structure of the water turbine blade includes a pressure energy storage system, an operating system and an execution system, wherein the pressure energy storage system includes an oil tank, an energy storage device, an oil pump and an automatic pressure control link. The system includes digital valves and displacement sensors, and the execution system includes operating connecting arms and blade servomotors. The pressure energy storage system, operating system, and execution system are all installed inside the blade hub. The energy storage, oil pump, and digital valve are horizontal Arranged concentrically and directly connected to the blade servomotor through the oil pipeline, the electrical signal of the blade is led out through the inner cavity cable slip ring of the main shaft and connected to the control system for control.
水轮机桨叶内能驱动调整结构采用低于36V的安全电压进行供电及信号传输。 The internal energy drive adjustment structure of the turbine blade adopts a safe voltage lower than 36V for power supply and signal transmission.
本发明创造的有益效果:与现有技术的外能驱动式浆叶调整结构相比较,本发明创造将调整浆叶用的压力贮能系统、操作系统、执行系统全部安装在浆叶轮毂的内部,浆叶的电气返馈信号和调速器操作信号通过主轴内腔电缆接入滑环引出,由于将设计核心转移到转轮轮毂内部并采用密闭油箱,使得轮毂内部非充油体不会出现跑漏油问题,进而解决了外部液压能向转动受能原件传递过程中的密封与润滑问题,解决了因固定与转动密封传输操作油压的限制,同时取消了主轴的操作油管和外部压油系统的管路及复杂的受油器结构,使设计、制造、安装维护都得到简化;由于采用低于36V的安全电压进行供电及电力信号的相互传输,消除了因轮毂内外温差产生结露对电气性能的影响;此外采用该内能结构设计可将油压提升到16-25MPa,故操作油量是常规的1%。结构体积也只有原结构体积的5%。 Beneficial effects of the present invention: compared with the external energy-driven paddle adjustment structure in the prior art, the present invention installs the pressure energy storage system, the operating system, and the execution system for adjusting the paddle inside the paddle hub , the electrical feedback signal of the blade and the operation signal of the governor are drawn out through the cable in the inner cavity of the main shaft and connected to the slip ring. Since the core of the design is transferred to the inside of the runner hub and a sealed oil tank is used, the non-oil-filled body inside the hub will not appear The problem of oil leakage has solved the problem of sealing and lubrication during the transmission of external hydraulic energy to the rotating energy-receiving element, and the limitation of operating oil pressure due to fixed and rotating seal transmission has been solved. At the same time, the operating oil pipe and external pressure oil of the main shaft have been cancelled. The system's piping and complex oil receiver structure simplifies design, manufacture, installation and maintenance; due to the use of a safe voltage lower than 36V for power supply and mutual transmission of power signals, the condensation caused by the temperature difference between the inside and outside of the hub is eliminated. The impact of electrical performance; in addition, the internal energy structure design can increase the oil pressure to 16-25MPa, so the operating oil volume is 1% of the conventional one. The structural volume is only 5% of the original structural volume.
本发明创造还具有显著地经济效益,以3000kw水轮发电机综合设计费可减少10万元;安装费可以减少10万元;制造加工费可以减少25万元;节约钢材(油箱管道阀门)5吨减少费用15万元;配套设备费5万元;油减少投资7万元;压油装置电耗节约22kw*5000h*0.5元=5万元;合计77万元。国内1-3万kw机组应用较为广泛,每台套可节约150万元的费用,全国每年生产的数量有300套,可减少4.5个亿的费用及能源消耗。企业与社会效益可观,对环境保护及节能减排也具有广泛的意义。 The present invention also has significant economic benefits. The comprehensive design cost of a 3000kw hydroelectric generator can be reduced by 100,000 yuan; The cost per ton is reduced by 150,000 yuan; the cost of supporting equipment is 50,000 yuan; the oil investment is reduced by 70,000 yuan; the power consumption of the oil pressure device is saved by 22kw*5000h*0.5 yuan=50,000 yuan; the total is 770,000 yuan. Domestic 10,000-30,000 kw units are widely used, and each set can save 1.5 million yuan in costs. There are 300 sets produced in the country every year, which can reduce 450 million yuan in costs and energy consumption. The enterprise and social benefits are considerable, and it also has extensive significance for environmental protection, energy saving and emission reduction.
综上所述,浆叶的内能驱动调整结构简化,经济与社会效益巨大,技术可行,具有很大的研究推广意义。该技术可扩大应用与风电机的叶片调节及相关领域,具有广泛的实用性,是水轮机制造领域重大革新。 To sum up, the internal energy drive adjustment structure of the blade is simplified, the economic and social benefits are huge, the technology is feasible, and it has great research and promotion significance. This technology can be widely applied to blade adjustment of wind turbines and related fields, and has wide practicability. It is a major innovation in the field of water turbine manufacturing.
附图说明 Description of drawings
图1为常规设计的桨叶调整结构示意图。 Figure 1 is a schematic diagram of a conventionally designed paddle adjustment structure.
图2为本发明创造的结构示意图。 Fig. 2 is a schematic structural diagram of the invention.
1-储能器;2-数字阀;3-受油器;4-主轴;5-操作油管(外);6-操作油管(内);7-桨叶接力器;8-位移传感器;9-输油管路;10-油泵;11-输油管路;12-操作连臂;13-电缆。 1-accumulator; 2-digital valve; 3-oil receiver; 4-spindle; 5-operation oil pipe (outer); 6-operation oil pipe (inner); 7-blade servomotor; 8-displacement sensor; 9 - oil pipeline; 10 - oil pump; 11 - oil pipeline; 12 - operation connecting arm; 13 - cable.
具体实施方式 Detailed ways
如图2所示,水轮机桨叶内能驱动调整结构,包括压力贮能系统、操作系统和执行系统,其中压力贮能系统包括油箱、储能器1、油泵10及压力自动控制环节,操作系统包括数字阀2和位移传感器8,执行系统包括操作连臂12和桨叶接力器7,压力贮能系统、操作系统和执行系统均安装在桨叶轮毂的内部,储能器1、油泵10、数字阀2三者水平同心排列并通过输油管路9、11直接接至桨叶接力器7,桨叶的电气信号通过主轴4的内腔电缆13滑环引出接入控制系统进行控制。
As shown in Figure 2, the internal energy drive adjustment structure of the turbine blades includes a pressure energy storage system, an operating system, and an execution system. Including the
水轮机桨叶内能驱动调整结构采用低于36V的安全电压进行供电及信号传输。 The internal energy drive adjustment structure of the turbine blade adopts a safe voltage lower than 36V for power supply and signal transmission.
工作原理:油泵10通过压力自动控制环节自动控制信号,当压力降低时油泵10启动,同时向储能器1充油,直到压力达到设定值停止。储能器1油管接到数字阀2的油源接口位置,数字阀2的另外两个接口接在桨叶接力器7的接口,数字阀2还有一个接口接到油箱。当外部给开或关操作信号时,数字阀2接到操作信号启动开腔或关腔,压力油通过数字阀2打开的油道供给桨叶接力器7的右(或左)腔室,桨叶接力器7左(或右)腔室的压力油则通过数字阀2的另一个油道泄压回到油箱,由于桨叶接力器7左右两腔的压力不平衡致使活塞位移,其位移量通过位移传感器8将位移信号反馈给外部,外部通过与给定值进行比较后发出新的控制信号,控制活塞达到新的平衡点。传输的信号是通过主轴4上的电缆13和滑环滑触导电实现的。
Working principle: The
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| CN2013200971482U CN203189195U (en) | 2013-03-04 | 2013-03-04 | Water turbine paddle internal energy driving and adjusting structure |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103122823A (en) * | 2013-03-04 | 2013-05-29 | 金文奎 | Water turbine blade internal energy drive adjusting structure |
| CN105179314A (en) * | 2015-08-31 | 2015-12-23 | 河南科技大学 | Novel adjusting system for stationary blades of axial flow fan |
| CN111980850A (en) * | 2020-07-21 | 2020-11-24 | 东方电气集团东方电机有限公司 | Paddle operating mechanism for rotary-paddle type water turbine |
| CN118224024A (en) * | 2024-03-15 | 2024-06-21 | 广州市恩莱吉能源科技有限公司 | Oil-free propeller turbine |
-
2013
- 2013-03-04 CN CN2013200971482U patent/CN203189195U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103122823A (en) * | 2013-03-04 | 2013-05-29 | 金文奎 | Water turbine blade internal energy drive adjusting structure |
| CN103122823B (en) * | 2013-03-04 | 2015-12-02 | 金文奎 | Adjust structure can be driven in hydraulic turbine blades |
| CN105179314A (en) * | 2015-08-31 | 2015-12-23 | 河南科技大学 | Novel adjusting system for stationary blades of axial flow fan |
| CN111980850A (en) * | 2020-07-21 | 2020-11-24 | 东方电气集团东方电机有限公司 | Paddle operating mechanism for rotary-paddle type water turbine |
| CN111980850B (en) * | 2020-07-21 | 2022-01-25 | 东方电气集团东方电机有限公司 | Paddle operating mechanism for rotary-paddle type water turbine |
| CN118224024A (en) * | 2024-03-15 | 2024-06-21 | 广州市恩莱吉能源科技有限公司 | Oil-free propeller turbine |
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