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CN203166826U - Special frequency converter for adjusting speed of battery electrical locomotive - Google Patents

Special frequency converter for adjusting speed of battery electrical locomotive Download PDF

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Publication number
CN203166826U
CN203166826U CN2013200877974U CN201320087797U CN203166826U CN 203166826 U CN203166826 U CN 203166826U CN 2013200877974 U CN2013200877974 U CN 2013200877974U CN 201320087797 U CN201320087797 U CN 201320087797U CN 203166826 U CN203166826 U CN 203166826U
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China
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current sensor
controller
frequency converter
gate bipolar
bipolar transistor
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Expired - Fee Related
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CN2013200877974U
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Chinese (zh)
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俞晓阳
齐强兵
任修勇
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HUNAN SHAOLI ELECTRIC CO Ltd
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HUNAN SHAOLI ELECTRIC CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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Abstract

A special frequency converter for adjusting the speed of a battery electrical locomotive mainly solves the technical problems of the existing frequency converter that the output is not stable, the start is not smooth, and the energy consumption is relatively high. The special frequency converter is characterized by comprising a driver controller, a current sensor, and an alternative current motor, wherein the driver controller is connected with a microcomputer controller, the microcomputer controller is connected with an insulation grid bipolar transistor driving plate by a rectifier, six or more than six insulation grid bipolar transistors are arranged on the insulation grid bipolar transistor driving plate and connected with the alternative current motor, the alternative current motor is provided with a current sensor, and the current sensor is connected with the microcomputer controller.

Description

蓄电池式电机车调速专用变频器Special frequency converter for speed regulation of battery electric locomotive

技术领域 technical field

本实用新型涉及一种变频器,特别是一种蓄电池式电机车调速专用变频器。  The utility model relates to a frequency converter, in particular to a special frequency converter for speed regulation of a storage battery electric locomotive. the

背景技术 Background technique

目前,我国在煤矿上所用的蓄电池电机车大都采用直流电动机作为牵引电动机,但是直流电机车的启动和调速都要在回路中串接电阻,而且由于生产过程的实际需要,电机车要经常工作在变速运行状态,因此,大量的电能就消耗在电阻上浪费掉了。另外,直流电动机由于具有电刷和换向器必须经常检查维修,换向火花也是他不要适合煤矿的瓦斯环境,尽管煤矿可以采用防爆型直流电机车,但是造价太高。前些年也有人研究用可控硅脉冲调速的方法来解决直流电动机车的调速问题。采用可控硅脉冲调速由于没有启动电阻,故能节省一部分电能。但是由于当时关键元件晶闸管的技术性能差,导通容易但不能自行关断,因而在调速过程中会出现失控现象,所以这项技术在蓄电池电机车上也没能推广应用。所以,蓄电池电机车的调速方式的改进是非常必要的。鉴于交流电动机比直流电动机结构简单、成本低廉、工作可靠、维护方便、惯量小、效率高,如果把蓄电池电机车改成交流拖动,显然能够带来不少效益。而且随着电力电子技术的发展,特别是大规模集成电路和计算机控制的出现,使高性能交流变频器调速系统应运而生。因此可以用交流电动机取代蓄电池电机车上原用的直流电动机,进而采用变频器调速的方法进行调速。  At present, most of the battery electric locomotives used in coal mines in my country use DC motors as traction motors, but the starting and speed regulation of DC electric locomotives must be connected in series with resistors in the circuit, and due to the actual needs of the production process, electric locomotives often work at Variable-speed running state, therefore, a large amount of electric energy is wasted on the resistor. In addition, DC motors must be checked and maintained frequently due to their brushes and commutators, and commutation sparks are also not suitable for the gas environment of coal mines. Although coal mines can use explosion-proof DC motor locomotives, the cost is too high. In the past few years, some people also studied the method of using thyristor pulse speed regulation to solve the speed regulation problem of DC electric locomotive. The use of thyristor pulse speed regulation can save part of the electric energy because there is no starting resistor. However, due to the poor technical performance of the key component thyristor at that time, it was easy to turn on but could not be turned off by itself, so it would appear out of control during the speed regulation process, so this technology was not popularized and applied on battery electric locomotives. Therefore, it is very necessary to improve the speed regulation method of the battery electric locomotive. In view of the fact that AC motors are simpler in structure, cheaper in cost, more reliable in operation, easier in maintenance, smaller in inertia and higher in efficiency than DC motors, if the battery electric locomotive is changed to AC drive, it will obviously bring a lot of benefits. And with the development of power electronics technology, especially the emergence of large-scale integrated circuits and computer control, high-performance AC frequency converter speed control system came into being. Therefore, the original DC motor used on the battery electric locomotive can be replaced by an AC motor, and then the speed can be adjusted by means of a frequency converter. the

本实用新型内容Contents of the utility model

本实用新型的目的是提供一种无触点控制,可通过司机控制器实现机车向前、向后、起动、牵引、回馈电制动,具有完善的过流、限流、过压、欠压保护措施,可以输出额定2倍转矩,启动平滑无抖动,高效节能的蓄电池式电机车调速专用变频器。 The purpose of this utility model is to provide a non-contact control, which can realize the forward, backward, starting, traction, and feedback electric braking of the locomotive through the driver controller, and has perfect over-current, current-limiting, over-voltage, and under-voltage Protection measures, can output 2 times the rated torque, start smoothly without shaking, high-efficiency and energy-saving special inverter for speed regulation of battery-type electric locomotives.

本实用新型解决其技术问题所采用的技术方案是:它包括司控器、电流传感器、交流电机,其特征是:司控器连接微机控制器1,微机控制器1与绝缘栅双极型晶体管驱动板2通过整流器相连,绝缘栅双极型晶体管驱动板2上设置有六个或六个以上绝缘栅双极型晶体管3,绝缘栅双极型晶体管3与交流电机连接,交流电机上设置有电流传感器,电流传感器与微机控制器1相连。  The technical solution adopted by the utility model to solve its technical problems is: it includes a controller, a current sensor, and an AC motor, and is characterized in that: the controller is connected to a microcomputer controller 1, and the microcomputer controller 1 is connected to an insulated gate bipolar transistor. The drive board 2 is connected through a rectifier, and the IGBT drive board 2 is provided with six or more IGBTs 3, and the IGBT 3 is connected to the AC motor, and the AC motor is provided with The current sensor is connected to the microcomputer controller 1. the

本实用新型所述微机控制器1可采用TMS320LF2407A型号。  Microcomputer controller 1 described in the utility model can adopt TMS320LF2407A model. the

本实用新型所述电流传感器可采用霍尔电流传感器。  The current sensor described in the utility model can adopt a Hall current sensor. the

本实用新型所述微机控制器1上设置有包括启动停止键4、正转反转键5、复位键6、温度开关7、准备灯8、运行灯9、报警灯10、延时复位盒11、速度给定键12和风扇13。  The microcomputer controller 1 described in the utility model is provided with a start and stop key 4, a forward and reverse key 5, a reset key 6, a temperature switch 7, a ready light 8, a running light 9, an alarm light 10, and a delay reset box 11 , Speed given key 12 and fan 13. the

本实用新型的有益效果是:保护措施完善,输出稳定,启动平滑,高效节能。  The beneficial effects of the utility model are: perfect protection measures, stable output, smooth start, high efficiency and energy saving. the

附图说明 Description of drawings

图1是本实用新型的主控板示意图。  Fig. 1 is a schematic diagram of the main control board of the present invention. the

图2是本实用新型的主电器原理图示意图。  Fig. 2 is a schematic diagram of the principle diagram of the main electrical appliance of the present invention. the

图中:1-微机控制器,2-绝缘栅双极型晶体管驱动板,3-绝缘栅双极型晶体管,4-启动停止键,5-正转反转键,6-复位键,7-温度开关,8-准备灯,9-运行灯。10-报警灯,11-延时复位盒,12-速度给定键,13-风扇。  In the figure: 1-microcomputer controller, 2-insulated gate bipolar transistor drive board, 3-insulated gate bipolar transistor, 4-start stop key, 5-forward and reverse rotation key, 6-reset key, 7- Temperature switch, 8-ready light, 9-running light. 10-alarm light, 11-delay reset box, 12-speed given key, 13-fan. the

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型做进一步详细说明。  Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail. the

实施例1,本实用新型包括司控器、电流传感器、交流电机,其特征是:司控器连接微机控制器1,微机控制器1与绝缘栅双极型晶体管驱动板2通过整流器相连,绝缘栅双极型晶体管驱动板2上设置有六个或六个以上绝缘栅双极型晶体管3,绝缘栅双极型晶体管3与交流电机连接,交流电机上设置有电流传感器,电流传感器与微机控制器1相连,当接到司控器指令时,微机控制器1通过软件控制产生三相脉宽调制信号,再经绝缘栅双极型晶体管驱动板2驱动绝缘栅双极型晶体管3,产生三相脉宽调制电压驱动交流电机,通过电流传感器,检测电机电流,通过电流矢量变换,进行动态磁通控制和力矩电流闭环调节,产生电压空间矢量脉宽调制信号,实现电机牵引,回馈制动,同时通过软件方式实现电机反向运行,从而实现电机无触点控制,当保护电路检测到电机过流时,立刻硬件封锁控制信号,实现系统保护。参阅图1至图2。  Embodiment 1, the utility model comprises controller, electric current sensor, alternating current motor, it is characterized in that: controller 1 is connected with microcomputer controller 1, and microcomputer controller 1 is connected with insulated gate bipolar transistor drive plate 2 through rectifier, insulated The gate bipolar transistor driver board 2 is provided with six or more insulated gate bipolar transistors 3, the insulated gate bipolar transistors 3 are connected with the AC motor, and the AC motor is provided with a current sensor, and the current sensor and the microcomputer control When receiving instructions from the controller, the microcomputer controller 1 generates a three-phase pulse width modulation signal through software control, and then drives the IGBT 3 through the IGBT driver board 2 to generate a three-phase pulse width modulation signal. The phase pulse width modulation voltage drives the AC motor, and the motor current is detected through the current sensor, and the dynamic flux control and torque current closed-loop adjustment are performed through the current vector transformation, and the voltage space vector pulse width modulation signal is generated to realize motor traction and feedback braking. At the same time, the reverse operation of the motor is realized by software, so as to realize the non-contact control of the motor. When the protection circuit detects the overcurrent of the motor, the hardware immediately blocks the control signal to realize system protection. See Figures 1 through 2. the

实施例2,本实用新型所述微机控制器1可采用TMS320LF2407A型号,核心算法是将现在变频器行业最先进的DTC技术和VVVF算法相结合,比普通变频器单独的DTC和VVVF核心控制技术效果更好。阅图1至图2,其余同实施例1。  Embodiment 2, the microcomputer controller 1 described in the utility model can adopt the TMS320LF2407A model, and the core algorithm is to combine the most advanced DTC technology and the VVVF algorithm in the frequency converter industry, which is better than the single DTC and VVVF core control technology effect of ordinary frequency converters better. See Fig. 1 to Fig. 2, all the other are with embodiment 1. the

实施例3,本实用新型所述电流传感器可采用霍尔电流传感器,更好的检测电机电流,通过电流矢量变换,进行动态磁通控制和力矩电流闭环调节。参阅图1至图2,其余同上述实施例。  Embodiment 3, the current sensor of the present invention can use a Hall current sensor to better detect the motor current, and perform dynamic flux control and torque current closed-loop adjustment through current vector transformation. Referring to Fig. 1 to Fig. 2, all the other are the same as above-mentioned embodiment. the

实施例4,本实用新型所述微机控制器1上设置有包括启动停止键4、正转反转键5、复位键6、温度开关7、准备灯8、运行灯9、报警灯10、延时复位盒11、速度给定键12和风扇13,使微机控制器1的工作效率更高,使用更方便。参阅图1至图2,其余同上述实施例。  Embodiment 4, the microcomputer controller 1 described in the utility model is provided with a start and stop key 4, a forward and reverse key 5, a reset key 6, a temperature switch 7, a ready light 8, a running light 9, an alarm light 10, a delay The time reset box 11, the speed given key 12 and the fan 13 make the work efficiency of the microcomputer controller 1 higher and more convenient to use. Referring to Fig. 1 to Fig. 2, all the other are the same as above-mentioned embodiment. the

Claims (4)

1. accumulator loco motive speed governing special converter, it comprises controller, current sensor, alternating current machine, it is characterized in that: controller connects microcomputerized controller (1), microcomputerized controller (1) links to each other by rectifier with insulated gate bipolar transistor drive plate (2), insulated gate bipolar transistor drive plate (2) is provided with six or six above insulated gate bipolar transistors (3), insulated gate bipolar transistor (3) is connected with alternating current machine, alternating current machine is provided with current sensor, and current sensor links to each other with microcomputerized controller (1).
2. accumulator loco motive speed governing special converter according to claim 1, it is characterized in that: described microcomputerized controller (1) can adopt the TMS320LF2407A model.
3. accumulator loco motive speed governing special converter according to claim 1, it is characterized in that: described current sensor can adopt Hall current sensor.
4. accumulator loco motive speed governing special converter according to claim 1 is characterized in that: described microcomputerized controller (1) is provided with and comprises and start stop key (4), just change reverse key (5), reset key (6), temperature switch (7), ready lamp (8), running indicator (9), alarm lamp (10), time-delay reset box (11), the given key of speed (12) and fan (13).
CN2013200877974U 2013-02-27 2013-02-27 Special frequency converter for adjusting speed of battery electrical locomotive Expired - Fee Related CN203166826U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103178776A (en) * 2013-02-27 2013-06-26 湘潭市电机车厂有限公司 Frequency converter special for speed regulation of storage-battery electric locomotive

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103178776A (en) * 2013-02-27 2013-06-26 湘潭市电机车厂有限公司 Frequency converter special for speed regulation of storage-battery electric locomotive

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130828

Termination date: 20170227

CF01 Termination of patent right due to non-payment of annual fee