CN203166456U - Contactor integrating function and structure of electronic type protector - Google Patents
Contactor integrating function and structure of electronic type protector Download PDFInfo
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- CN203166456U CN203166456U CN 201320073428 CN201320073428U CN203166456U CN 203166456 U CN203166456 U CN 203166456U CN 201320073428 CN201320073428 CN 201320073428 CN 201320073428 U CN201320073428 U CN 201320073428U CN 203166456 U CN203166456 U CN 203166456U
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Abstract
本实用新型涉及一种集成电子式保护器功能与结构的接触器,其包括接触器触头灭弧系统、接触器磁系统、接触器线圈、静触桥、电流传感器以及电子式保护器,三个电流传感器分别套在接触器触头灭弧系统的三相静触桥上,电子式保护器安装在接触器壳体上或壳体内任何合适部位,电子式保护器通过电流传感器输出的信号判断负载的工作状态,在需要切断电路时通过小型继电器的常闭触头关断线圈电路,接触器开断主电路,具有接触器集成电子式保护器功能、结构统一、紧凑与生产应用方便的特点,实现负载控制与保护电器的小型化。
The utility model relates to a contactor integrating the function and structure of an electronic protector, which includes a contactor contact arc extinguishing system, a contactor magnetic system, a contactor coil, a static contact bridge, a current sensor and an electronic protector. Two current sensors are set respectively on the three-phase static contact bridge of the contactor contact arc extinguishing system, and the electronic protector is installed on the contactor shell or any suitable part in the shell, and the electronic protector judges by the signal output by the current sensor In the working state of the load, when the circuit needs to be cut off, the coil circuit is turned off through the normally closed contact of the small relay, and the contactor breaks the main circuit. It has the characteristics of integrated electronic protector function of the contactor, unified structure, compactness and convenient production and application. , to realize the miniaturization of load control and protection appliances.
Description
技术领域 technical field
本实用新型涉及一种集成电子式保护器功能与结构的接触器,属于接触器领域。 The utility model relates to a contactor integrating the function and structure of an electronic protector, which belongs to the field of contactors.
背景技术 Background technique
接触器是控制电器,热继电器与电动机保护器是属于保护电器,目前接触器与热继电器或者电动机保护器组合的磁力起动器产品中所有接触器与热继电器或电动机保护器都是独立安装的,目前大量应用的是接触器与热继电器组合的磁力起动器,这种电器接触器与热继电器各自独立安装,再加上壳体形成体积很大的电器,由于热继电器的保护特性与电机热特性不匹配,无法实现准确的保护,因此即使安装了热继电器,仍然经常烧毁电机,目前应用的各种电动机保护器其电流传感器安装在保护器内,保护器的体积明显较大,而保护器与接触器又各自独立安装,同样造成安装面积与体积很大的问题。 Contactors are control appliances, thermal relays and motor protectors are protective appliances. At present, all contactors and thermal relays or motor protectors in magnetic starter products combined with contactors and thermal relays or motor protectors are installed independently. At present, a large number of magnetic starters combined with a contactor and a thermal relay are used. This kind of electrical contactor and thermal relay are installed independently, and the shell forms a large electrical appliance. Due to the protection characteristics of the thermal relay and the thermal characteristics of the motor The current sensors of various motor protectors currently used are installed in the protector, and the size of the protector is obviously large, and the protector and The contactors are installed independently, which also causes problems of large installation area and volume.
为此,本实用新型提出将电子式保护与接触器本体成结构一体化安装,电流传感器安装在接触器主电路的静触桥上,电子保护器的各种指示与整定电流的整定都在接触器上一目了然,形成带保护器功能的接触器,具有接触器集成电子式保护器功能、结构统一、紧凑与生产应用方便的特点,实现负载控制与保护电器的小型化。 For this reason, the utility model proposes to install the electronic protection and the contactor body as a structural integration, and the current sensor is installed on the static contact bridge of the main circuit of the contactor. It is clear at a glance on the contactor, forming a contactor with protector function, which has the characteristics of contactor integrated electronic protector function, unified structure, compact and convenient production and application, and realizes the miniaturization of load control and protection appliances.
发明内容 Contents of the invention
本实用新型的目的在于提供一种集成电子式保护器功能与结构的接触器,该接触器将电子式保护与接触器本体成结构一体化安装,电流传感器套在接触器触头灭弧系统的静触桥上,电子式保护器安装在接触器壳体上或壳体内任何合适部位,形成带保护器功能的接触器,电子式保护器中单片机控制系统对三个电流传感器输出信号进行检测,在判断故障发生且负载过热时,单片机控制系统通过电子式保护器中小型继电器的常闭触头关断线圈电路,接触器开断主电路,保证负载与电路的安全运行,具有接触器集成电子式保护器功能、结构统一、紧凑与生产应用方便的特点,实现负载控制与保护电器的小型化。 The purpose of this utility model is to provide a contactor that integrates the function and structure of the electronic protector. The contactor integrates the electronic protector and the contactor body into a structurally integrated installation. On the static contact bridge, the electronic protector is installed on the contactor housing or any suitable part in the housing to form a contactor with protector function. The single-chip microcomputer control system in the electronic protector detects the output signals of the three current sensors. When it is judged that a fault occurs and the load is overheated, the single-chip microcomputer control system shuts off the coil circuit through the normally closed contacts of the small and medium-sized relays of the electronic protector, and the contactor breaks the main circuit to ensure the safe operation of the load and the circuit. The features of integrated protector function, uniform structure, compactness and convenient production and application realize the miniaturization of load control and protection appliances.
本实用新型的目的是这样实现的,它包括接触器触头灭弧系统、接触器磁系统、接触器线圈、静触桥、电流传感器以及电子式保护器;其特征在于:所述电流传感器套在接触器触头灭弧系统的静触桥上,所述电流传感器的输出端与电子式保护器中单片机控制系统连接;供电电源的二端与电子式保护器中电源的二个输入端相接,电子式保护器中电源的第一、二输出端分别与电子式保护器中单片机控制系统的电源输入端相接,供电电源的第一端接到电子式保护器中单片机控制系统的小型继电器的常闭触头的一端,小型继电器的常闭触头的另一端与接触器磁系统中接触器线圈的一端相接,供电电源的第二端与接触器线圈的另一端相接,电子式保护器设置所述接触器的壳体上。 The purpose of this utility model is achieved in that it includes a contactor contact arc extinguishing system, a contactor magnetic system, a contactor coil, a static contact bridge, a current sensor and an electronic protector; it is characterized in that: the current sensor sleeve On the static contact bridge of the contactor arc extinguishing system, the output end of the current sensor is connected to the single-chip microcomputer control system in the electronic protector; the two ends of the power supply are connected to the two input ends of the power supply in the electronic protector connected, the first and second output terminals of the power supply in the electronic protector are respectively connected to the power input terminals of the single-chip microcomputer control system in the electronic protector, and the first terminal of the power supply is connected to the small One end of the normally closed contact of the relay, the other end of the normally closed contact of the small relay is connected to one end of the contactor coil in the contactor magnetic system, the second end of the power supply is connected to the other end of the contactor coil, and the electronic The type protector is set on the housing of the contactor.
在本实用新型一实施例中,所述电流传感器包括第一电流传感器、第二电流传感器和第三电流传感器;该第一、二和三电流传感器分别套在接触器触头灭弧系统的三相静触桥上,第一电流传感器的二个输出端接到电子式保护器中单片机控制系统的第三A/D口与第四A/D口,第二电流传感器的二个输出端接到电子式保护器中单片机控制系统的第五A/D口第六与A/D口,第三电流传感器的二个输出端接到电子式保护器中单片机控制系统第七的A/D口与第八A/D口。 In an embodiment of the present invention, the current sensor includes a first current sensor, a second current sensor and a third current sensor; On the static contact bridge, the two output terminals of the first current sensor are connected to the third A/D port and the fourth A/D port of the single-chip microcomputer control system in the electronic protector, and the two output terminals of the second current sensor are connected to To the fifth A/D port and the sixth A/D port of the single-chip microcomputer control system in the electronic protector, the two output terminals of the third current sensor are connected to the seventh A/D port of the single-chip microcomputer control system in the electronic protector With the eighth A/D port.
在本实用新型一实施例中,所述的电子式保护器设置在所述接触器的壳体的内部。 In an embodiment of the present utility model, the electronic protector is arranged inside the housing of the contactor.
在本实用新型一实施例中,所述的电流传感器包括第一电流传感器和第二电流传感器,该第一、二电流传感器分别套在接触器触头灭弧系统的任意二相静触桥上。 In an embodiment of the utility model, the current sensor includes a first current sensor and a second current sensor, and the first and second current sensors are respectively set on any two-phase static contact bridge of the contact arc extinguishing system of the contactor .
在本实用新型一实施例中,所述的电子式保护器中的电源是非隔离电源。 In an embodiment of the present invention, the power supply in the electronic protector is a non-isolated power supply.
在本实用新型一实施例中,所述的电子式保护器中电源的二个输入端分别接到供电电源的一端与线圈的一个抽头,电子式保护器中电源的二个输出端分别与电子式保护器中单片机控制系统的电源输入端相接。 In one embodiment of the present invention, the two input ends of the power supply in the electronic protector are respectively connected to one end of the power supply and a tap of the coil, and the two output ends of the power supply in the electronic protector are respectively connected to the electronic The power input terminal of the single-chip microcomputer control system in the type protector is connected.
在本实用新型一实施例中,所述的小型继电器是电力电子开关器件。 In an embodiment of the utility model, the small relay is a power electronic switching device.
本实用新型与现有技术相比,将电子式保护与接触器本体成结构一体化安装,形成带保护器功能的接触器,电子式保护器中单片机控制系统对电流传感器输出信号进行检测,在判断故障发生且负载过热时,单片机控制系统通过电子式保护器中小型继电器的常闭触头关断线圈电路,接触器开断主电路,保证负载与电路的安全运行,具有接触器集成电子式保护器功能、结构统一、紧凑与生产应用方便的特点,实现负载控制与保护电器的小型化。 Compared with the prior art, the utility model integrates the electronic protection and the contactor body into a structurally integrated installation to form a contactor with a protector function. The single-chip microcomputer control system in the electronic protector detects the output signal of the current sensor. When it is judged that a fault occurs and the load is overheated, the single-chip microcomputer control system turns off the coil circuit through the normally closed contact of the small and medium-sized relay of the electronic protector, and the contactor breaks the main circuit to ensure the safe operation of the load and the circuit. The protector has the characteristics of unified function, structure, compactness and convenient production and application, and realizes the miniaturization of load control and protection appliances. the
附图说明 Description of drawings
图1A为本实用新型实施例一的电路示意图。
FIG. 1A is a schematic circuit diagram of
图1B为本实用新型实施例一的右视示意图。
Fig. 1B is a schematic right view of
图2A为本实用新型实施例二的电路示意图。 FIG. 2A is a schematic circuit diagram of Embodiment 2 of the present invention.
图2B为本实用新型实施例二的右视示意图。 Fig. 2B is a schematic view of the right side of the second embodiment of the utility model.
图3A为本实用新型实施例三的电路示意图。
FIG. 3A is a schematic circuit diagram of
图3B为本实用新型实施例三的右视示意图。
Fig. 3B is a schematic right view of
图4A为本实用新型实施例四的电路示意图。
FIG. 4A is a schematic circuit diagram of
图4B为本实用新型实施例四的右视示意图。
Fig. 4B is a schematic right view of
图5为本实用新型实施例五的接触器非隔离控制电源的电路示意图。 Fig. 5 is a schematic circuit diagram of a non-isolated control power supply for a contactor according to Embodiment 5 of the present invention.
图6为本实用新型实施例六的接触器内置控制电源的电路示意图。 Fig. 6 is a schematic circuit diagram of the built-in control power supply of the contactor according to the sixth embodiment of the present invention.
图7为本实用新型实施例七的接触器电子式保护器中单片机控制系统的电力电子开关器件的电路示意图。 Fig. 7 is a schematic circuit diagram of the power electronic switching device of the single-chip microcomputer control system in the electronic contactor protector of the seventh embodiment of the present utility model.
具体实施方式 Detailed ways
下面结合附图及实施例对本实用新型做进一步描述。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1A所示,一种集成电子式保护器功能与结构的接触器,包括接触器触头灭弧系统A、接触器磁系统B、接触器线圈C、静触桥H、电流传感器D以及电子式保护器G;其特征在于:所述电流传感器D套在接触器触头灭弧系统A的静触桥H上,所述电流传感器D的输出端与电子式保护器G中单片机控制系统F连接;供电电源U的二端与电子式保护器G中电源E的二个输入端相接,电子式保护器G中电源E的第一、二输出端分别与电子式保护器G中单片机控制系统F的电源输入端相接,供电电源U的第一端接到电子式保护器G中单片机控制系统F的小型继电器的常闭触头K的一端,小型继电器的常闭触头K的另一端与接触器磁系统B中接触器线圈C的一端相接,供电电源U的第二端与接触器线圈C的另一端相接,电子式保护器G设置所述接触器的壳体M上。 As shown in Figure 1A, a contactor that integrates the function and structure of an electronic protector includes a contactor contact arc extinguishing system A, a contactor magnetic system B, a contactor coil C, a static contact bridge H, a current sensor D and Electronic protector G; it is characterized in that: the current sensor D is set on the static contact bridge H of the contact arc extinguishing system A of the contactor, and the output terminal of the current sensor D is connected with the single-chip microcomputer control system in the electronic protector G F connection; the two ends of the power supply U are connected to the two input ends of the power supply E in the electronic protector G, and the first and second output ends of the power supply E in the electronic protector G are respectively connected to the single-chip microcomputer in the electronic protector G The power input ends of the control system F are connected, the first end of the power supply U is connected to one end of the normally closed contact K of the small relay of the single-chip microcomputer control system F in the electronic protector G, and the normally closed contact K of the small relay is The other end is connected to one end of the contactor coil C in the contactor magnetic system B, the second end of the power supply U is connected to the other end of the contactor coil C, and the electronic protector G is provided with the housing M of the contactor superior.
要说明的是,本实施例中所述电流传感器D可以包括第一电流传感器D1、第二电流传感器D2和第三电流传感器D3;但是该电流传感器并不限定于此,其也可以是两个。该接触器将电子式保护与接触器本体成结构一体化安装,请参照图1B,图中该第一、二和三电流传感器分别套在接触器触头灭弧系统A的三相静触桥H上,第一电流传感器D1的二个输出端接到电子式保护器G中单片机控制系统F的第三A/D口与第四A/D口,第二电流传感器D2的二个输出端接到电子式保护器G中单片机控制系统F的第五A/D口第六与A/D口,第三电流传感器D3的二个输出端接到电子式保护器G中单片机控制系统F第七的A/D口与第八A/D口。本实施例中三个电流传感器分别套在接触器触头灭弧系统的三相静触桥上,电子式保护器安装在接触器壳体上任何合适部位,形成带保护器功能的接触器,电子式保护器中单片机控制系统对三个电流传感器输出信号进行检测,在判断故障发生且负载过热时,单片机控制系统通过电子式保护器中小型继电器的常闭触头关断线圈电路,接触器开断主电路,保证负载与电路的安全运行。 It should be noted that the current sensor D in this embodiment may include a first current sensor D1, a second current sensor D2 and a third current sensor D3; however, the current sensor is not limited thereto, it may also be two . The contactor integrates the electronic protection with the contactor body. Please refer to Figure 1B. In the figure, the first, second and third current sensors are respectively set on the three-phase static contact bridge of the contact arc extinguishing system A of the contactor. On H, the two output terminals of the first current sensor D1 are connected to the third A/D port and the fourth A/D port of the single-chip microcomputer control system F in the electronic protector G, and the two output terminals of the second current sensor D2 Connect to the fifth A/D port and the sixth A/D port of the single-chip microcomputer control system F in the electronic protector G, and connect the two output terminals of the third current sensor D3 to the Fth of the single-chip microcomputer control system F in the electronic protector G The seventh A/D port and the eighth A/D port. In this embodiment, the three current sensors are respectively set on the three-phase static contact bridge of the contactor contact arc extinguishing system, and the electronic protector is installed on any suitable part of the contactor shell to form a contactor with protector function. The single-chip microcomputer control system in the electronic protector detects the output signals of the three current sensors. When it is judged that a fault occurs and the load is overheated, the single-chip microcomputer control system turns off the coil circuit through the normally closed contact of the small relay in the electronic protector. The contactor Cut off the main circuit to ensure the safe operation of the load and the circuit.
如图2A和2B所示,一种集成电子式保护器功能与结构的接触器,与实施例一的区别仅仅是电子式保护器安装在接触器壳体内任何合适部位。
As shown in Figures 2A and 2B, a contactor integrating the function and structure of an electronic protector differs from
如图3A和3B所示,一种集成电子式保护器功能与结构的接触器,包括接触器触头灭弧系统A、接触器磁系统B、接触器线圈C、静触桥H、电流传感器D以及电子式保护器G; As shown in Figures 3A and 3B, a contactor that integrates the function and structure of an electronic protector includes a contactor contact arc extinguishing system A, a contactor magnetic system B, a contactor coil C, a static contact bridge H, and a current sensor D and electronic protector G;
其特征在于:电流传感器D1、电流传感器D2分别套在接触器触头灭弧系统A的任意二相静触桥H上,电流传感器D1的二个输出端接到电子式保护器G中单片机控制系统F的第三A/D口3与第四A/D口4,电流传感器D2的二个输出端接到电子式保护器G中单片机控制系统F的第五A/D口5与第六A/D口6,供电电源U的二端与电子式保护器G中电源E的二个输入端相接,电子式保护器G中电源E的二个输出端分别与电子式保护器G中单片机控制系统F的电源输入端1、2相接,供电电源U的一端再接到电子式保护器G中单片机控制系统F的小型继电器的常闭触头K的一端10,小型继电器的常闭触头K的另一端9与接触器磁系统B中接触器线圈C的一端,供电电源U的另一端与接触器线圈C的另一端相接,电子式保护器G安装在接触器壳体M上任何合适部位。
It is characterized in that: the current sensor D1 and the current sensor D2 are respectively set on any two-phase static contact bridge H of the contactor contact arc extinguishing system A, and the two output terminals of the current sensor D1 are connected to the electronic protector G for single-chip control The third A/
该接触器将电子式保护与接触器本体成结构一体化安装,二个电流传感器分别套在接触器触头灭弧系统的任意二相静触桥上,电子式保护器安装在接触器壳体上任何合适部位,形成带保护器功能的接触器,电子式保护器中单片机控制系统对二个电流传感器输出信号进行检测,在判断故障发生且负载过热时,单片机控制系统通过电子式保护器中小型继电器的常闭触头关断线圈电路,接触器开断主电路,保证负载与电路的安全运行。 The contactor integrates the electronic protection with the contactor body, and the two current sensors are respectively set on any two-phase static contact bridge of the contactor arc extinguishing system, and the electronic protector is installed on the contactor shell. Any suitable part on the top to form a contactor with a protector function. The single-chip control system in the electronic protector detects the output signals of the two current sensors. When it is judged that a fault occurs and the load is overheated, the single-chip control system passes through the electronic protector. The normally closed contact of the small relay turns off the coil circuit, and the contactor turns off the main circuit to ensure the safe operation of the load and the circuit.
如图4A和4B所示,一种集成电子式保护器功能与结构的接触器,与实施例三的区别仅仅是电子式保护器安装在接触器壳体内任何合适部位。
As shown in Figures 4A and 4B, a contactor integrating the function and structure of an electronic protector differs from
如图5所示,一种集成电子式保护器功能与结构的接触器的电子式保护器G中电源E,供电电源U的二端与电子式保护器G中电源E的二个输入端相接,电子式保护器G中电源E的二个输出端分别与电子式保护器G中单片机控制系统F的电源输入端1、2相接,电子式保护器G中电源E是非隔离电源。
As shown in Figure 5, the power supply E in the electronic protector G of a contactor integrating the function and structure of the electronic protector, the two terminals of the power supply U are in phase with the two input terminals of the power supply E in the electronic protector G The two output terminals of the power supply E in the electronic protector G are respectively connected to the power
如图6所示,一种集成电子式保护器功能与结构的接触器的电子式保护器G中电源E,电子式保护器G中电源E的二个输入端分别接到供电电源U的一端与线圈的一个抽头,电子式保护器G中电源E的二个输出端分别与电子式保护器G中单片机控制系统F的电源输入端1、2相接,电子式保护器G中电源E的能量来自接触器线圈中部分线圈,控制电源E中没有降压环节,属接触器内置电源。
As shown in Figure 6, a power supply E in the electronic protector G of a contactor integrating the function and structure of the electronic protector, the two input terminals of the power supply E in the electronic protector G are respectively connected to one end of the power supply U With a tap of the coil, the two output terminals of the power supply E in the electronic protector G are respectively connected with the power
如图7所示,一种集成电子式保护器功能与结构的接触器电子式保护器G中单片机控制系统F的电力电子开关器件K,供电电源U的一端接到电子式保护器(G)中单片机控制系统F的电力电子开关器件K的的一端10,电力电子开关器件K的另一端9与接触器磁系统B中接触器线圈C的一端相接,供电电源U的另一端与接触器线圈C的另一端相接。
As shown in Figure 7, a contactor integrating the function and structure of an electronic protector is a power electronic switch device K in a single-chip microcomputer control system F in an electronic protector G, and one end of the power supply U is connected to the electronic protector (G) One
在要求接触器线圈通电时,单片机控制系统控制电力电子开关器件导通,在判断故障发生且负载过热时,单片机控制系统通过电子式保护器中电力电子开关器件关断线圈电路,接触器开断主电路,保证负载与电路的安全运行。 When the contactor coil is required to be energized, the single-chip control system controls the power electronic switching device to be turned on. When it is judged that a fault occurs and the load is overheated, the single-chip control system turns off the coil circuit through the power electronic switching device in the electronic protector, and the contactor is disconnected. The main circuit ensures the safe operation of the load and the circuit.
以上是本实用新型的较佳实施例,凡依本实用新型技术方案所作的改变,所产生的功能作用未超出本实用新型技术方案的范围时,均属于本实用新型的保护范围。 The above are the preferred embodiments of the utility model, and all changes made according to the technical solution of the utility model, when the functional effect produced does not exceed the scope of the technical solution of the utility model, all belong to the protection scope of the utility model. the
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| Publication number | Priority date | Publication date | Assignee | Title |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103107507A (en) * | 2013-02-16 | 2013-05-15 | 福州大学 | Contactor integrating function and structure of electronic type protector |
| CN103107507B (en) * | 2013-02-16 | 2016-03-30 | 福州大学 | The contactor of integrated electronic type protector function and structure |
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