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CN203148065U - High-efficiency micro-channel flat-plate solar thermal collector - Google Patents

High-efficiency micro-channel flat-plate solar thermal collector Download PDF

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CN203148065U
CN203148065U CN201320142860XU CN201320142860U CN203148065U CN 203148065 U CN203148065 U CN 203148065U CN 201320142860X U CN201320142860X U CN 201320142860XU CN 201320142860 U CN201320142860 U CN 201320142860U CN 203148065 U CN203148065 U CN 203148065U
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周江
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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Abstract

本实用新型是高效微通道平板太阳能集热器。包括玻璃盖板、吸热板、边框、隔热层、进、出水管、底板,玻璃盖板在集热器的表面,玻璃盖板下面是吸热板,集热器边框内为隔热层,隔热层底板在最下面,其特征在于在隔热层底板与玻璃盖板间设有微通道换热器,微通道换热器连接进、出水管。本实用新型光热转换效率高、整体性好,重量轻,结构小巧,安装维护方便;可应用于太阳能热水器、太阳能暖风装置、太阳能空调等的太阳能集热器,并可应用于具有太阳能集热功能的屋面板工程。同时,由于单位集热板面积极大缩小,在进行集热板阵列安装时有了更高了的灵活度。

Figure 201320142860

The utility model is a high-efficiency micro-channel flat solar heat collector. Including glass cover plate, heat absorbing plate, frame, heat insulation layer, inlet and outlet pipes, bottom plate, glass cover plate is on the surface of the collector, heat absorbing plate is under the glass cover plate, and heat insulating layer is inside the collector frame , the bottom plate of the heat insulation layer is at the bottom, and it is characterized in that a microchannel heat exchanger is arranged between the bottom plate of the heat insulation layer and the glass cover plate, and the microchannel heat exchanger is connected to the water inlet and outlet pipes. The utility model has high light-to-heat conversion efficiency, good integrity, light weight, compact structure and convenient installation and maintenance; Thermally functional roof panel engineering. At the same time, since the area of the unit heat collector plate is greatly reduced, there is a higher degree of flexibility in the installation of the heat collector plate array.

Figure 201320142860

Description

一种高效微通道平板太阳能集热器A high-efficiency microchannel flat solar collector

技术领域 technical field

本实用新型涉及太阳能装置,具体是一种高效微通道平板太阳能集热器。 The utility model relates to a solar energy device, in particular to a high-efficiency micro-channel flat solar heat collector.

背景技术 Background technique

目前的太阳能集热器主要使用两种方式,一种是平板式太阳能集热器,一种是真空管式太阳能集热器。平板集热器一般用于太阳能热水器等。太阳能集热器虽然不是直接面向消费者的终端产品,但是太阳能集热器是组成各种太阳能热利用系统的关键部件。 The current solar collectors mainly use two methods, one is a flat plate solar collector, and the other is a vacuum tube solar collector. Flat plate collectors are generally used for solar water heaters and the like. Although the solar collector is not a terminal product directly facing consumers, the solar collector is a key component of various solar heat utilization systems.

平板型太阳能集热器主要有吸热板、透明盖板、隔热层和外壳等几部分组成。用平板型太阳能集热器组成的热水器即平板太阳能热水器。平板型太阳集热器是太阳集热器中一种最基本的类型,其结构简单、运行可靠、成本适宜,还具有承压能力强、吸热面积大等特点,是太阳能与建筑结合最佳选择的集热器类型之一。 Flat-plate solar collectors are mainly composed of heat-absorbing plates, transparent cover plates, heat-insulating layers, and shells. A water heater composed of a flat-plate solar collector is a flat-plate solar water heater. Flat-plate solar collector is one of the most basic types of solar collectors. It has the characteristics of simple structure, reliable operation, reasonable cost, strong pressure bearing capacity, and large heat absorption area. It is the best combination of solar energy and buildings. Select one of the collector types.

现有的平板太阳能集热器,包含盖板、吸热板、框架、隔热层、底板等几部分。集热板整体面积大,近2㎡,重量大,近30kg。面积大,在现今高层住宅逐渐增多情况下,楼顶面积很难满足一栋楼所有住户的太阳能需求;用于阳台壁挂,重量大,安装、维护都极其不方便。 Existing flat solar heat collectors include several parts such as a cover plate, a heat absorbing plate, a frame, a heat insulation layer, and a bottom plate. The overall area of the heat collecting plate is large, nearly 2 square meters, and the weight is large, nearly 30kg. The area is large. With the increasing number of high-rise residential buildings today, the roof area is difficult to meet the solar energy demand of all residents in a building; it is used for balcony wall hanging, and the weight is heavy, which is extremely inconvenient for installation and maintenance.

发明内容 Contents of the invention

 本实用新型的目的是提供一种热交换效率高,重量、面积大幅度减少的高效微通道平板太阳能集热器。 The purpose of this utility model is to provide a high-efficiency micro-channel flat solar collector with high heat exchange efficiency and greatly reduced weight and area.

   本实用新型的的高效微通道平板太阳能集热器包括玻璃盖板、吸热板、边框、隔热层、进、出水管、隔热层底板,玻璃盖板在集热器的表面,玻璃盖板下面是吸热板,集热器边框内为隔热层,隔热层底板在最下面,其特征在于在隔热层底板与玻璃盖板间设有微通道换热器,微通道换热器连接进、出水管。 The high-efficiency micro-channel flat solar collector of the utility model includes a glass cover plate, a heat absorbing plate, a frame, a heat insulation layer, an inlet and an outlet pipe, and a bottom plate of the heat insulation layer. The glass cover plate is on the surface of the heat collector, and the glass cover The heat absorbing plate is under the plate, and the heat insulation layer is inside the collector frame, and the bottom plate of the heat insulation layer is at the bottom. Connect the water inlet and outlet pipes.

本实用新型的高效微通道平板太阳能集热器微通道换热器的平行流管和蓝膜板采用一体化焊接方式,一次低温焊接完成,组合成为集热器的核心集热板。  The parallel flow tube and the blue film plate of the microchannel heat exchanger of the high-efficiency microchannel flat solar heat collector of the utility model adopt an integrated welding method, and the low temperature welding is completed at one time, and the combination becomes the core heat collecting plate of the heat collector. the

所述的微通道换热器是通道当量直径在1?0-1000μm的换热器。这种换热器的扁平管内有数十条细微流道,在扁平管的两端与圆形集管相联。 The microchannel heat exchanger is a heat exchanger with a channel equivalent diameter of 1-1000 μm. There are dozens of fine flow channels in the flat tube of this heat exchanger, and the two ends of the flat tube are connected with the circular header.

本实用新型的高效微通道平板太阳能集热器由于采用微通道换热器后,整体热交换效率提高,使换热器重量、面积大幅度减少,减少了金属材料的用量,大大减小了整个集热器的占空面积。在结构轻量化和小型化的前提下,微通道集热器同时满足耐压性、耐久性和系统安全性。微通道具有节能、换热性能突出的优点。与常规换热器相比,微通道换热器不仅体积小换热系数大,换热效率高,可满足更高的能效标准。0.8㎡的高效微通道平板太阳能集热器一天能生产热水90kg左右(以达到50摄氏度为标准,冬天60-90kg,夏天90-120kg),基本达到了现今平板集热器2㎡集热板的集热效果,达到了面积小、热效率高、重量轻、安装维护方便,适合楼面、墙面、阳台等各种位置的安装。由于单位集热板面积极大缩小,在进行集热板阵列安装时有了更高了的灵活度。符合现阶段建筑一体化的时代要求。 The high-efficiency micro-channel flat solar heat collector of the utility model adopts the micro-channel heat exchanger, the overall heat exchange efficiency is improved, the weight and area of the heat exchanger are greatly reduced, the amount of metal materials is reduced, and the entire The area occupied by the collector. Under the premise of lightweight and miniaturized structure, the microchannel collector can meet pressure resistance, durability and system safety at the same time. Microchannels have the advantages of energy saving and outstanding heat transfer performance. Compared with conventional heat exchangers, microchannel heat exchangers are not only small in size but high in heat transfer coefficient and high in heat transfer efficiency, and can meet higher energy efficiency standards. The 0.8㎡ high-efficiency micro-channel flat-panel solar collector can produce about 90kg of hot water a day (based on the standard of 50 degrees Celsius, 60-90kg in winter and 90-120kg in summer), basically reaching the level of the current 2㎡ flat collector plate Excellent heat collection effect, small area, high thermal efficiency, light weight, easy installation and maintenance, suitable for installation in various locations such as floors, walls, balconies, etc. Since the area of the unit heat collector plate is greatly reduced, there is a higher degree of flexibility in the installation of the heat collector plate array. It meets the requirements of the era of building integration at this stage.

附图说明 Description of drawings

图1是本实用新型的的高效微通道平板太阳能集热器结构示意图。 Fig. 1 is a structural schematic diagram of a high-efficiency micro-channel flat solar heat collector of the present invention.

图中:1-玻璃盖板,2-吸热板,3-微通道换热器,4-边框,5-隔热层,6-水管,7-隔热层底板。   In the figure: 1 - glass cover plate, 2 - heat absorbing plate, 3 - microchannel heat exchanger, 4 - frame, 5 - heat insulation layer, 6 - water pipe, 7 - heat insulation layer bottom plate. the

具体实施方式 Detailed ways

    如图1所示,本实用新型的高效微通道平板太阳能集热器包括玻璃盖板1、吸热板2、边框4、隔热层5、进、出水管6、隔热层底板7,玻璃盖板在集热器的表面,玻璃盖板下面是吸热板,集热器边框内为隔热层,隔热层底板在最下面,在隔热层底板与玻璃盖板间设有微通道换热器,微通道换热器连接进、出水管。微通道换热器与隔热层底板有支撑板。 As shown in Figure 1, the high-efficiency microchannel flat solar collector of the present invention includes a glass cover plate 1, a heat absorbing plate 2, a frame 4, a heat insulation layer 5, an inlet and an outlet pipe 6, a heat insulation layer bottom plate 7, a glass The cover plate is on the surface of the collector, the heat absorbing plate is under the glass cover plate, the heat insulation layer is inside the collector frame, the bottom plate of the heat insulation layer is at the bottom, and there is a micro channel between the bottom plate of the heat insulation layer and the glass cover plate Heat exchanger, the micro-channel heat exchanger is connected to the water inlet and outlet pipes. The microchannel heat exchanger has a support plate with the insulation floor.

所述的微通道换热器是通道当量直径在1?0-1000μm的换热器。这种换热器的扁平管内有数十条细微流道,在扁平管的两端与圆形集管相联。微型微通道换热器可选用的材料有:聚甲基丙烯酸甲酯、镍、铜、不锈钢、陶瓷、硅、Si3N4和铝等。 The microchannel heat exchanger is a heat exchanger with a channel equivalent diameter of 1-1000 μm. There are dozens of fine flow channels in the flat tube of this heat exchanger, and the two ends of the flat tube are connected with the circular header. The available materials for micro-microchannel heat exchangers are: polymethyl methacrylate, nickel, copper, stainless steel, ceramics, silicon, Si3N4 and aluminum.

微通道换热器的平行流管和蓝膜板(多层镀膜选择性吸收蓝钛膜板)采用一体化焊接方式,一次低温焊接完成,组合成为整体集热器的核心集热板。管、板之间增大了结合面积,提高了光热在支管中的热介质中热能转化。采用微通道和蓝膜板的一体焊接后,它的结构就类似于扁盒式平板集热器,此类集热器由于消除了肋片导热阻,热效率有很大提高,比管板式集热器约高30%。同时,微通道平行流管的应用,也很大程度上提高了热交换效率,微通道平行流管的热交换效率比普通圆管提高15%-30%。 The parallel flow tubes of the microchannel heat exchanger and the blue membrane plate (multilayer coating selectively absorbs the blue titanium membrane plate) adopt an integrated welding method, which is completed in one low-temperature welding and combined to become the core heat collecting plate of the overall collector. The joint area between the tube and the plate is increased, which improves the thermal energy conversion of light and heat in the heat medium in the branch tube. After the integrated welding of the microchannel and the blue membrane plate is adopted, its structure is similar to that of a flat box-type flat collector. This type of collector eliminates the heat conduction resistance of the fins, and the thermal efficiency is greatly improved. Compared with the tube-plate heat collector The device is about 30% higher. At the same time, the application of micro-channel parallel flow tubes also greatly improves the heat exchange efficiency. The heat exchange efficiency of micro-channel parallel flow tubes is 15%-30% higher than that of ordinary round tubes.

集热器玻璃盖板  采用低铁钢化玻璃,透光率可以达到92%。隔热层是集热器中抑制吸热板芯通过传导向周围环境散热的部件。用于隔热层的材料有:岩棉、矿棉、聚氨酯、聚苯乙烯等。边框的材料有铝合金、不锈钢、碳钢、塑料、玻璃钢等,可采用铝合金板一次模压成型。隔热层底板是集热器中承托底部隔热层的部件,主要材质主要有镀锌钢板,铝板等。所有配件均能在市场采购得到,集热器和水箱的连接采用传统方式。 The collector glass cover is made of low-iron toughened glass, and the light transmittance can reach 92%. The heat insulation layer is a component in the heat collector that inhibits the heat-absorbing plate core from dissipating heat to the surrounding environment through conduction. The materials used for the heat insulation layer are: rock wool, mineral wool, polyurethane, polystyrene, etc. The material of the frame includes aluminum alloy, stainless steel, carbon steel, plastic, glass steel, etc., and can be molded by aluminum alloy plate at one time. The bottom plate of the heat insulation layer is the part that supports the bottom heat insulation layer in the collector. The main materials are galvanized steel plate, aluminum plate and so on. All accessories can be purchased in the market, and the connection between the collector and the water tank adopts the traditional method.

Claims (2)

1.一种高效微通道平板太阳能集热器,包括玻璃盖板、吸热板、边框、隔热层、进、出水管、底板,玻璃盖板在集热器的表面,玻璃盖板下面是吸热板,集热器边框内为隔热层,隔热层底板在最下面,其特征在于在隔热层底板与玻璃盖板间设有微通道换热器,微通道换热器连接进、出水管。 1. A high-efficiency microchannel flat solar collector, comprising a glass cover plate, a heat absorbing plate, a frame, a thermal insulation layer, an inlet and an outlet pipe, and a bottom plate, the glass cover plate is on the surface of the heat collector, and the glass cover plate is below the The heat-absorbing plate has a heat-insulating layer inside the frame of the heat collector, and the bottom plate of the heat-insulating layer is at the bottom. , Outlet pipe. 2.根据权利要求1所述的高效微通道平板太阳能集热器,其特征在于微通道换热器的平行流管和蓝膜板为一体化焊接,组合成为整体集热器的核心集热板。 2. The high-efficiency micro-channel flat solar collector according to claim 1 is characterized in that the parallel flow tube and the blue film plate of the micro-channel heat exchanger are integrated welding, and are combined into the core heat collecting plate of the integral heat collector .
CN201320142860XU 2013-03-27 2013-03-27 High-efficiency micro-channel flat-plate solar thermal collector Expired - Fee Related CN203148065U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105823117A (en) * 2016-05-12 2016-08-03 河北省光热产业技术研究院 Heat preservation and heat collection photovoltaic cell panel heating system
CN106247632A (en) * 2015-10-13 2016-12-21 河北聚日实业有限公司 A kind of window type solar energy water heater
CN108458492A (en) * 2018-03-29 2018-08-28 广东万博电气有限公司 A kind of flat-plate solar heat collector

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106247632A (en) * 2015-10-13 2016-12-21 河北聚日实业有限公司 A kind of window type solar energy water heater
CN105823117A (en) * 2016-05-12 2016-08-03 河北省光热产业技术研究院 Heat preservation and heat collection photovoltaic cell panel heating system
CN108458492A (en) * 2018-03-29 2018-08-28 广东万博电气有限公司 A kind of flat-plate solar heat collector

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