CN203113067U - Sewing Machine Needle Bar Switching Device - Google Patents
Sewing Machine Needle Bar Switching Device Download PDFInfo
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- CN203113067U CN203113067U CN 201320118357 CN201320118357U CN203113067U CN 203113067 U CN203113067 U CN 203113067U CN 201320118357 CN201320118357 CN 201320118357 CN 201320118357 U CN201320118357 U CN 201320118357U CN 203113067 U CN203113067 U CN 203113067U
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- 238000009958 sewing Methods 0.000 title claims abstract description 86
- 230000033001 locomotion Effects 0.000 claims description 17
- 230000001360 synchronised effect Effects 0.000 claims description 6
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Abstract
Description
技术领域technical field
本实用新型有关一种装设于缝纫机车头的针棒机构,特别是指一种在车头缝纫基准点不变的情况下,可选择变更为不同针棒,进行针棒切换的装置。The utility model relates to a needle bar mechanism installed on the headstock of a sewing machine, in particular to a device that can be selected to change to different needle bars and switch needle bars under the condition that the sewing reference point of the headstock remains unchanged.
背景技术Background technique
请参阅图1所示,传统线性多头式缝纫机具有一机台10,并于机台10上延伸出一机器框架11,此机器框架11上设有复数个彼此区隔的缝纫头12,而上述机台10的桌面上设有复数个平板13,上述平板13垂直于每一个对应的缝纫头12,而旋梭(图未视)设置于上述平板13下方,并可与各个缝纫头12配合来完成缝纫操作,又上述机台10上表面另具有一支撑框架14以及一驱动装置(图未示),上述支撑框架14大致上呈现一矩形样态,并用以支承待绣的布料,而上述驱动装置与上述支撑框架14结合,使得上述支撑框架14可在水平面上的X轴向与Y轴向上,沿着上述机台10的上表面移动。其中,每一个缝纫头12具有复数个线性排列的针棒15来提供不同种类的缝线,因此,可直接选择针棒15来进行各种缝线的缝纫。Please refer to shown in Fig. 1, the traditional linear multi-head sewing machine has a machine platform 10, and a machine frame 11 is extended on the machine platform 10, and a plurality of sewing heads 12 spaced apart from each other are provided on this machine frame 11, and the above-mentioned A plurality of flat plates 13 are arranged on the desktop of the machine platform 10, and the above-mentioned flat plates 13 are perpendicular to each corresponding sewing head 12, and the hook (not shown in the figure) is arranged below the above-mentioned flat plate 13, and can cooperate with each sewing head 12. Complete the sewing operation, and the upper surface of the above-mentioned machine 10 has a support frame 14 and a driving device (not shown) in addition, the above-mentioned support frame 14 generally presents a rectangular shape, and is used to support the cloth to be embroidered, and the above-mentioned drive The device is combined with the support frame 14 so that the support frame 14 can move along the upper surface of the machine table 10 in the X-axis and Y-axis directions on the horizontal plane. Wherein, each sewing head 12 has a plurality of needle bars 15 arranged linearly to provide different kinds of sutures, therefore, the needle bars 15 can be directly selected to sew various sutures.
然而,此种多头式缝纫机一般是每个缝纫头12的针棒15采用直线排列,而且每个针棒15的落点位置固定,因此,位于平台移动布料的平板13的大小就必须要能够涵盖所有针棒15排列的宽度加上缝制工作面的宽度,其往往造成整个机台10上的支承框架11体积庞大,而且在实际缝纫上,一旦缝纫头12上的针棒15数量较多,则导致驱动装置的X轴向运动行程必须加长设计,始能让平台上布料的同一个点能够分别送到两位于最左及最右的针棒15位置缝制。However, in this multi-head sewing machine, the needle bars 15 of each sewing head 12 are generally arranged in a straight line, and the landing point position of each needle bar 15 is fixed. The width of all the needle bars 15 arranged plus the width of the sewing work surface often causes the support frame 11 on the whole machine table 10 to be bulky, and in actual sewing, once the number of needle bars 15 on the sewing head 12 is large, Then cause the X-axis motion stroke of driving device to must lengthen the design, just can allow the same point of cloth on the platform to be sent respectively to the needle bar 15 positions that are positioned at the leftmost and the rightmost to sew.
请参阅图2所示,为减少平台上驱动装置的X轴向运动长度,遂发展出另外一种环状多头式缝纫机,此环状多头式缝纫机同样具有一机台16,并由机台16延伸出一设有复数个间隔排列缝纫头18的支撑架17,其中,与传统线性多头式缝纫机不同之处在于缝纫头18上具有复数个环状排列的针棒19来提供不同种类的缝线。虽然,将直线改成环状排列方式设计确实可以减少X轴向的运动长度,但此种缝纫机的针棒落点同样还是固定位置,一旦缝纫头或缝纫头上针棒数量较多时,仍会影响到X轴向运动行程的长度。Please refer to shown in Fig. 2, in order to reduce the X-axis movement length of the driving device on the platform, another kind of annular multi-head sewing machine has been developed. This annular multi-head sewing machine also has a machine platform 16, and the machine platform 16 Extend a supporting frame 17 that is provided with a plurality of sewing heads 18 arranged at intervals, wherein, the difference from the traditional linear multi-head sewing machine is that there are a plurality of circularly arranged needle bars 19 on the sewing head 18 to provide different kinds of sutures . Although changing the straight line to a circular arrangement design can indeed reduce the movement length of the X-axis, the needle bar landing point of this sewing machine is also fixed. Once the sewing head or the number of needle bars on the sewing head is large, it will still be Affects the length of the X-axis movement stroke.
有鉴于传统多头式缝纫机仍有体积庞大以及驱动装置的X轴向运动行程必须加长的缺点,实有必要改良设计出一款缝纫机的针棒切换机构来改善目前缺失。In view of the shortcomings of the traditional multi-head sewing machine, which are still bulky and the X-axis movement stroke of the driving device must be lengthened, it is necessary to improve and design a needle bar switching mechanism of the sewing machine to improve the current deficiency.
发明内容Contents of the invention
本实用新型的主要目的,旨在提供一种缝纫机的针棒切换装置,让缝纫机车头在缝纫基准点以及底部平台位置不变的情况下,可依据缝纫需要直接在切换装置内变更为不同针棒进行缝纫,以达到快速且简便地换针车缝的效果。The main purpose of this utility model is to provide a needle bar switching device for sewing machines, so that the sewing machine head can be directly changed to different needle bars in the switching device according to sewing needs when the sewing reference point and the position of the bottom platform remain unchanged. Sew for fast and easy needle change sewing.
本实用新型的次要目的在于针棒切换装置有防止针棒旋转以及限制针棒轴向运动的设计,可让移动定位到缝制位置的针棒进行上、下的轴向运动,并确保其余未移动到缝制位置的针棒将无法上、下的轴向运动。The secondary purpose of this utility model is that the needle bar switching device has a design to prevent the rotation of the needle bar and limit the axial movement of the needle bar, so that the needle bar moved and positioned at the sewing position can move up and down in the axial direction, and ensure the rest The needle bar that has not moved to the sewing position will not be able to move up and down in the axial direction.
本实用新型的另一目的在于针棒切换装置中的针棒匣采用圆周、直线或弧曲等各种不同排列方式容纳针棒,方便针棒切换装置依据不同缝纫机型的车头结构大小而采用最佳结构设计组装,有效增加组装上的方便性及应用上的广泛性。Another purpose of this utility model is that the needle bar box in the needle bar switching device adopts various arrangements such as circumference, straight line or arc to accommodate the needle bars, so that the needle bar switching device can adopt the most suitable configuration according to the size of the headstock structure of different sewing machines. Optimal structural design and assembly, effectively increasing the convenience of assembly and the versatility of application.
为达到所述目的,本实用新型缝纫机针棒切换装置主要包含一针棒匣、一针棒匣保持器、复数个带有缝纫机针的针棒、一针棒导杆以及一驱动装置来共构出一缝纫机针棒切换装置。In order to achieve the stated purpose, the utility model sewing machine needle bar switching device mainly includes a needle bar box, a needle bar box holder, a plurality of needle bars with sewing machine needles, a needle bar guide rod and a driving device to jointly construct A sewing machine needle bar switching device is provided.
其中,上述针棒匣具有复数个间隔排设的针棒孔,且上述每个针棒孔侧面开设有至少一连通外部的纵向滑槽;而上述针棒匣保持器位于上述针棒匣一侧,具有一管制导轨,且上述管制导轨另具有一纵向开口;又上述针棒分别容设于上述针棒匣的针棒孔内,并且嵌合于上述纵向滑槽与上述管制导轨中;再由上述针棒导杆卡合于上述复数个针棒中对应上述纵向开口位置的其中一针棒,并且配合缝纫机本身的曲柄连杆带动进行上、下运动;最后,本实用新型驱动装置用以带动上述针棒匣并具有定位功能,使上述复数个针棒孔的其中一个可选择性地移动到一配合上述纵向开口及上述针棒导杆形成直线排列的缝制位置。Wherein, the above-mentioned needle bar case has a plurality of needle bar holes arranged at intervals, and at least one longitudinal chute connecting to the outside is opened on the side of each needle bar hole; and the above-mentioned needle bar case holder is located on one side of the above-mentioned needle bar case , has a control guide rail, and the above-mentioned control guide rail has a longitudinal opening; and the above-mentioned needle bars are respectively accommodated in the needle bar holes of the above-mentioned needle bar box, and are embedded in the above-mentioned longitudinal chute and the above-mentioned control guide rail; The above-mentioned needle bar guide rod is engaged with one of the plurality of needle bars corresponding to the position of the above-mentioned longitudinal opening, and is driven by the crank connecting rod of the sewing machine itself to move up and down; finally, the driving device of the utility model is used to drive The above-mentioned needle bar box also has a positioning function, so that one of the above-mentioned plurality of needle bar holes can be selectively moved to a sewing position that matches the above-mentioned longitudinal opening and the above-mentioned needle bar guide rods to form a linear arrangement.
如此即可让选择移动定位到上述缝制位置的针棒,受上述针棒导杆同步带动进行上、下的轴向运动,其余未移动到上述缝制位置的针棒,则受上述管制导轨限制无法上、下的轴向运动。In this way, the needle bar that is selected to be moved and positioned to the above-mentioned sewing position is synchronously driven by the above-mentioned needle bar guide rod to move up and down in the axial direction, and the rest of the needle bars that have not moved to the above-mentioned sewing position are controlled by the above-mentioned control guide rail. Axial movement that cannot go up and down is restricted.
于一较佳实施例中,本实用新型针棒匣保持器与针棒导杆位于上述针棒匣的相同侧;其中上述针棒设有一嵌合于上述管制导轨的第一凸部,而上述针棒导杆设有一对应上述第一凸部的第一凹部,以达到相互卡合并可同步运动的目的。除此之外,针棒亦可设有一嵌合于上述管制导轨的凹部,而上述针棒导杆设有一对应上述凹部的凸部。In a preferred embodiment, the needle bar box holder and the needle bar guide rod of the present utility model are located on the same side of the above-mentioned needle bar box; wherein the above-mentioned needle bar is provided with a first protrusion that fits on the above-mentioned control guide rail, and the above-mentioned The needle bar guide rod is provided with a first concave portion corresponding to the first convex portion, so as to achieve mutual engagement and synchronous movement. In addition, the needle bar can also be provided with a concave portion fitted into the control guide rail, and the needle bar guide rod can be provided with a convex portion corresponding to the concave portion.
于另一较佳实施例中,本实用新型针棒匣保持器与针棒导杆位于上述针棒匣的相反侧;其中上述针棒设有一第一凸部及一第二凸部,上述针棒导杆设有一对应上述第一凸部的第一凹部,以达到相互卡合并可同步运动的目的,而上述第二凸部嵌合于上述管制导轨中。In another preferred embodiment, the needle bar box holder and the needle bar guide rod of the present utility model are located on the opposite side of the above-mentioned needle bar box; wherein the above-mentioned needle bar is provided with a first convex portion and a second convex portion, and the above-mentioned needle bar The rod guide rod is provided with a first concave portion corresponding to the first convex portion to achieve mutual engagement and synchronous movement, and the second convex portion is embedded in the control guide rail.
于前述两较佳实施例中,上述第一凸部与第一凹部的接触卡合面皆互相设为一组对应的隆起与凹陷。而且本实用新型针棒匣上的复数针棒孔可采圆周、直线或是弧曲排列方式,并透过上述驱动装置带动分别进行旋转、线性或摆动位移的其中一种方式,藉以改变上述复数个针棒孔与上述针棒导杆之间的相对位置。In the aforementioned two preferred embodiments, the contacting and engaging surfaces of the above-mentioned first convex portion and the first concave portion are both configured as a set of corresponding protrusions and depressions. Moreover, the plurality of needle bar holes on the needle bar box of the present utility model can be arranged in a circular, straight or arc-curved manner, and are driven by the above-mentioned drive device to perform one of the modes of rotation, linear or swing displacement respectively, so as to change the above-mentioned plural number. The relative position between each needle bar hole and the above-mentioned needle bar guide rod.
此外,本实用新型驱动装置进一步包含一驱动马达以及一传动单元,上述驱动马达具有一驱动轴;而上述传动单元一端组接于上述驱动轴,另一端则连接于上述针棒匣。于一可行实施例中,本实用新型传动单元可设为齿轮组、皮带组、导螺杆组、致动器、电机直接驱动或其他执行组件组成的传动机构的其中一种。In addition, the driving device of the present invention further includes a driving motor and a transmission unit, the above-mentioned driving motor has a driving shaft; one end of the above-mentioned transmission unit is assembled to the above-mentioned driving shaft, and the other end is connected to the above-mentioned needle bar case. In a feasible embodiment, the transmission unit of the present invention can be set as one of a transmission mechanism composed of a gear set, a belt set, a lead screw set, an actuator, a direct drive of a motor, or other executive components.
除此之外,本实用新型管制导轨可设为一由上述针棒匣保持器表面内凹形成一凹槽或一切槽,而上述针棒设有一对应上述凹槽或切槽的凸块。当然亦可将上述管制导轨设为一由上述针棒匣保持器表面凸出形成一环凸缘,而上述针棒设为一对应的缺口或是一抵顶于上述环凸缘上方的挡块,使上述针棒受到上述管制导轨限制,无法进行上、下的轴向运动。In addition, the control guide rail of the present utility model can be configured as a groove or a cut groove formed by indenting the surface of the needle bar holder holder, and the needle bar is provided with a protrusion corresponding to the groove or cut groove. Of course, the above-mentioned control guide rail can also be set as a ring flange protruding from the surface of the above-mentioned needle bar box holder, and the above-mentioned needle bar can be set as a corresponding gap or a stopper against the top of the above-mentioned ring flange. , so that the above-mentioned needle bar is restricted by the above-mentioned control guide rail, and cannot perform upward and downward axial movement.
本实用新型的优点在于透过复数个位在针棒匣内的针棒选择性地配合一固定位置的针棒导杆卡合,让缝纫机车头在缝纫基准点以及底部平台位置不变的情况下,可依据缝纫需要直接变更为不同缝线进行缝纫。The utility model has the advantage of selectively engaging with a needle bar guide rod at a fixed position through a plurality of needle bars in the needle bar box, so that the sewing machine head can keep the sewing reference point and the position of the bottom platform unchanged. , can be directly changed to different stitches for sewing according to sewing needs.
另外,本实用新型针棒匣与针棒匣保持器分别设有纵向滑槽以及管制导轨,可有效防止针棒旋转并且限制针棒的轴向运动,如此即可让选定的针棒进行上、下的轴向运动,并确保其余未选定的针棒将无法上、下的轴向运动。In addition, the needle bar case and the needle bar case holder of the utility model are respectively provided with longitudinal slide grooves and control guide rails, which can effectively prevent the needle bar from rotating and limit the axial movement of the needle bar, so that the selected needle bar can be moved up and down. , downward axial movement, and ensure that the remaining unselected needle bars will not be able to move upward and downward axially.
再者,本实用新型针棒匣采用圆周、直线或弧曲等各种不同排列方式容纳针棒,方便针棒切换装置依据不同缝纫机型的车头结构大小而采用最佳结构设计组装,有效增加组装上的方便性及应用上的广泛性。Furthermore, the needle bar box of the utility model adopts various arrangements such as circumference, straight line or arc to accommodate the needle bars, so that the needle bar switching device adopts the best structure design and assembly according to the size of the headstock structure of different sewing machines, effectively increasing the assembly capacity. Convenience and wide application.
附图说明Description of drawings
图1是传统针棒线性排列多头式缝纫机的立体图;Fig. 1 is a perspective view of a conventional multi-head sewing machine with linear arrangement of needle bars;
图2是传统针棒环状排列多头式缝纫机的立体图;Fig. 2 is a perspective view of a conventional multi-head sewing machine with annular arrangement of needle bars;
图3是本实用新型针棒切换装置安装于缝纫机车头位置的示意图;Fig. 3 is a schematic diagram of the needle bar switching device of the present invention installed at the head position of the sewing machine;
图4是本实用新型第一较佳实施例环状针棒切换装置的立体图;Fig. 4 is a perspective view of the annular needle bar switching device of the first preferred embodiment of the present invention;
图5是图4的分解图;Fig. 5 is an exploded view of Fig. 4;
图6是图4的局部剖开视图;Figure 6 is a partially cutaway view of Figure 4;
图7是图6针棒与针棒导杆卡合的放大图;Fig. 7 is an enlarged view of the engagement of the needle bar and the needle bar guide rod in Fig. 6;
图8是针棒与针棒导杆卡合另一实施例的放大图;Fig. 8 is an enlarged view of another embodiment of engagement of the needle bar and the needle bar guide rod;
图9是本实用新型第一较佳实施例驱动换针的示意图;Fig. 9 is a schematic diagram of driving needle exchange in the first preferred embodiment of the present invention;
图10是本实用新型第一较佳实施例进行缝纫的示意图;Fig. 10 is a schematic diagram of sewing in the first preferred embodiment of the utility model;
图11是本实用新型第一较佳实施例管制导轨设计为切槽的断面图;Fig. 11 is a cross-sectional view of the first preferred embodiment of the utility model, where the control guide rail is designed as a slot;
图12是本实用新型第二较佳实施例环状针棒切换装置的立体图;Fig. 12 is a perspective view of the annular needle bar switching device of the second preferred embodiment of the present invention;
图13是图12的侧视图;Figure 13 is a side view of Figure 12;
图14是图12去除环状针棒匣的立体图;Fig. 14 is a perspective view of Fig. 12 with the ring-shaped needle bar case removed;
图15是图14的剖视图;Fig. 15 is a sectional view of Fig. 14;
图16是本实用新型第二较佳实施例管制导轨设计为切槽的断面图;Fig. 16 is a cross-sectional view of the second preferred embodiment of the utility model, where the control guide rail is designed as a slot;
图17是本实用新型第二较佳实施例管制导轨设计为环凸缘的立体示意图;Fig. 17 is a three-dimensional schematic diagram of the second preferred embodiment of the utility model, where the control guide rail is designed as a ring flange;
图18是本实用新型针棒对应图17环凸缘设计为挡块的放大示意图;Fig. 18 is an enlarged schematic diagram of the needle bar of the present utility model corresponding to Fig. 17 where the ring flange is designed as a stopper;
图19是本实用新型第三较佳实施例线型针棒切换装置的立体图;Fig. 19 is a perspective view of a linear needle bar switching device according to a third preferred embodiment of the present invention;
图20是图19的分解图;Figure 20 is an exploded view of Figure 19;
图21是图19的断面图;Figure 21 is a sectional view of Figure 19;
图22是本实用新型第三较佳实施例驱动换针的示意图;Fig. 22 is a schematic diagram of driving needle exchange in the third preferred embodiment of the present invention;
图23是本实用新型第四较佳实施例线型针棒切换装置的立体图;Fig. 23 is a perspective view of a linear needle bar switching device according to a fourth preferred embodiment of the present invention;
图24是图23去除线型针棒匣保持器的立体图;Fig. 24 is a perspective view of Fig. 23 with the linear needle bar holder removed;
图25是正视图23针棒及针棒导杆卡接的示意图;以及Fig. 25 is a schematic diagram of clamping of the needle bar and the needle bar guide rod in
图26是本实用新型第三种弧曲针棒匣实施例的立体图。Fig. 26 is a perspective view of the third embodiment of the curved needle rod box of the present invention.
【主要组件符号说明】[Description of main component symbols]
〔习知〕 315---纵向滑槽〔Knowledge〕 315---longitudinal chute
10---机台 32---环状针棒匣保持器10---
11---机器框架 321---管制导轨11---
12---缝纫头 321a---凹槽12---
13---平板 321b---切槽13---flat 321b---grooving
14---支撑框架 321c---环凸缘14---
15---针棒 322---纵向开口15---
16---机台 323---凸缘16---
17---支撑架 324---穿孔17---
18---缝纫头 33---针棒18---
19---针棒 331---缝纫机针19---
〔本实用新型〕 332---第一凸部[This utility model] 332---the first convex part
20---缝纫机 333---隆起20---
21---车头 334---凹部21---
22---针棒机构 335---第二凸部22---
23---曲柄连杆 336---缺口23---crank connecting rod 336---notch
30---针棒切换装置 337---挡块30---needle
31---环状针棒匣 34---针棒导杆31---Ring-shaped
311---枢接部 341---第一凹部311---pivot joint 341---first concave part
312---轴孔 342---连接部312---
313---枢轴 344---凸部313---
314---针棒孔 35---驱动装置314---
351---驱动马达 371---针棒孔351---
352---驱动轴 372---纵向滑槽352---
36---传动单元 38---线型针棒匣保持器36---
361---齿轮组 381---管制导轨361---
362---齿轮组 382---纵向开口362---
363---齿轮 39---弧曲针棒匣363---
364---齿条 391---针棒孔364---
37---线型针棒匣 392---纵向滑槽37---Linear
具体实施方式Detailed ways
为便于更进一步对本实用新型的构造、使用及其特征有更深一层明确详实的认识与了解,现举出较佳实施例,配合附图详细说明如下:In order to further have a clear and detailed understanding and understanding of the structure, use and features of the present utility model, the preferred embodiments are now cited, and detailed descriptions are as follows in conjunction with the accompanying drawings:
请参阅图3所示,本实用新型主要是安装在缝纫机20车头21部位的针棒机构22上,特别是与针棒机构22中的曲柄连杆23相互组接,使得缝制位置上的针棒33能够透过具有定位功能的驱动装置35进行更换缝纫机针手段。Please refer to Fig. 3, the utility model is mainly installed on the
请参阅图4至图6所示,于第一较佳实施例中,本实用新型包含一环状针棒匣31、一环状针棒匣保持器32、复数个带有缝纫机针331的针棒33、一针棒导杆34以及一驱动装置35来共构出一缝纫机针棒切换装置30。Please refer to Fig. 4 to shown in Fig. 6, in the first preferred embodiment, the utility model comprises an annular
本实用新型环状针棒匣31内侧朝向中央延伸有一枢接部311,且上述枢接部311于上述环状针棒匣31的轴心位置形成一轴孔312,供一枢轴313穿设枢接,而上述环状针棒匣31周围位置设有复数个间隔排设的针棒孔314,又复数个针棒孔314之间呈现圆周排列状态,另外每一个针棒孔314朝向上述环状针棒匣31外表面开设有一平行于轴心且连通外部的纵向滑槽315,上述纵向滑槽315由上述环状针棒匣31的中央区段延伸至最底部,方便后续针棒33由底部向上穿设于其中。The inner side of the annular
本实用新型环状针棒匣保持器32套设于上述环状针棒匣31外侧,并于内侧面设有一管制导轨321围绕于每一个纵向滑槽315的最顶端外围,而上述管制导轨321上另设有一连通上述环状针棒匣保持器32内、外侧的纵向开口322,且上述环状针棒匣保持器32另于上述纵向开口322的顶部及底部分别凸设一具有穿孔324的凸缘323。The annular needle
本实用新型复数个针棒33每一个分别容设在上述环状针棒匣31的其中一针棒孔314内,且每一个针棒33表面形成有一第一凸部332,上述第一凸部332穿设于上述纵向滑槽315以及上述管制导轨321的纵向开口322中嵌合,其中,位于上述纵向开口322处的针棒33第一凸部332将外露于一局部长度。Each of the plurality of needle bars 33 of the utility model is respectively accommodated in one of the needle bar holes 314 of the above-mentioned annular
于图式较佳实施例中,本实用新型针棒导杆34位于上述环状针棒匣保持器32的纵向开口322外侧,并且穿设于上述凸缘323的穿孔324中,表面具有一第一凹部341,以配合一将上述第一凸部332局部长度外露的针棒33进行卡合,达到同步运动的目的;而在上述第一凹部341相对面设有一连接部342,藉以配合上述曲柄连杆23的带动进行上、下运动。In the preferred embodiment of the drawings, the needle
请参阅图7所示,为使上述针棒33第一凸部332与上述针棒导杆34第一凹部341能够稳固卡接,本实用新型第一凸部332将两接触面设为一带有导引斜面的隆起333,而能与上述第一凹部341的上、下接触面更加顺利地卡合。Please refer to FIG. 7 , in order to make the first
然而,前述针棒33与针棒导杆34之间的嵌合方式仅为其中一种实施样态,并非加以限制,请参阅图8所示,亦即上述针棒33与上述针棒导杆34上的第一凸部332以及第一凹部341可以互相交换,将上述针棒33改设为一类似上述第一凹部341的凹部334,而上述针棒导杆34改设为一类似上述第一凸部332的凸部344,或者是两者之间另设为其他各种不同样态的卡合结构。However, the fitting method between the above-mentioned
请再参阅图5及图6,本实用新型驱动装置35包含一驱动马达351以及一传动单元36,上述驱动马达351为一具有定位功能的步进马达,并且具有一驱动轴352透过上述传动单元36来带动上述环状针棒匣31;而上述传动单元36设为一由三个齿轮构成的齿轮组361,上述齿轮组361一端枢接于上述驱动轴352,另一端则囓合上述环状针棒匣31顶部齿轮,藉以带动上述环状针棒匣31进行旋转位移,改变上述环状针棒匣31中的每一个针棒孔314与上述针棒导杆34之间的相对位置。Please refer to Fig. 5 and Fig. 6 again, the driving
请参阅图9及图10所示,当上述驱动马达351带动上述齿轮组361与上述环状针棒匣31旋转位移,即可让复数个针棒孔314中的任何一个针棒33选择性地移动到一配合上述纵向开口322及上述针棒导杆34形成直线排列的缝制位置,而选择移动定位到上述缝制位置的针棒33,将卡接于上述针棒导杆34,并受上述针棒导杆34同步带动进行上、下的轴向运动,其余未移动到上述缝制位置的针棒33,则受到上述管制导轨321限制,无法进行上、下的轴向运动。Please refer to Figures 9 and 10, when the
请参阅图11所示,本实用新型第一较佳实施例中的管制导轨321除了可设计为一具有上、下侧抵顶效果的凹槽321a,以对应上述针棒33第一凸部332所形成的凸块之外,亦可设计为一切槽321b样态,并由上述切槽321b下侧抵顶上述第一凸部332形成支撑端,上侧则形成一开放端,藉由针棒33本身的重量,保持其上、下位置。Please refer to FIG. 11 , the
请参阅图12及图13所示为本实用新型的第二较佳实施例,其同样包含一环状针棒匣31、一环状针棒匣保持器32、复数个带有缝纫机针331的针棒33、一针棒导杆34以及一驱动装置35(图未示),其中与第一较佳实施例的主要差异处在于:第一较佳实施例的环状针棒匣保持器32与针棒导杆34位于上述环状针棒匣31的相同侧,而第二较佳实施例的环状针棒匣保持器32与针棒导杆34位于上述环状针棒匣31的相反侧。Please refer to Fig. 12 and Fig. 13 shown as the second preferred embodiment of the present utility model, which also includes an annular
由于上述环状针棒保持器32、针棒导杆34与环状针棒匣31之间的相对位置关系改变,因此,部分的构件将与第一较佳实施例有所不同,相同的构件在此不加以赘述,而有改变的构件分别是上述环状针棒匣31、环状针棒匣保持器32以及针棒33。Since the relative positional relationship between the above-mentioned annular
请参阅图14及图15所示,其中改变部分为:上述环状针棒匣31的每一个针棒孔314是分别朝向两相对的外侧面(内侧面与外侧面)各自开设有一纵向滑槽315(图未示);上述环状针棒匣保持器32则是套设于上述环状针棒匣31内部,并于外侧面设有一管制导轨321围绕于上述环状针棒匣31内侧的每一个纵向滑槽315;而每一个针棒33则是表面形成有一第一凸部332以及一第二凸部335,上述第一凸部332穿过上述环状针棒匣31外侧的纵向滑槽315,与上述针棒导杆34相互卡接,另外,上述第二凸部335则穿于上述环状针棒匣31内侧的纵向滑槽315,并且嵌合于上述环状针棒匣保持器32的管制导轨321上,由其中一个位于上述纵向开口322的针棒33进行上、下的轴向运动。Please refer to Fig. 14 and Fig. 15, wherein the changed part is: each
请参阅图16所示,于第二较佳实施例中,上述环状针棒保持器32同样可以设为一由上而下形成的切槽321b(类似图11结构),使上述切槽321b底侧抵顶于上述第二凸部335底部支撑,同样藉由针棒33本身的重量,保持其上、下位置。Please refer to shown in Figure 16, in the second preferred embodiment, the above-mentioned annular
另外,于前揭各种不同实施样态中,皆将上述环状针棒保持器32的管制导轨321内凹来配合上述针棒33第一凸部332或第二凸部335的其中一个凸块,然而,此仅用为方便举例说明之用,并非加以限制上述管制导轨321与针棒33之间的嵌和结构。请参阅图17所示,亦即本实用新型管制导轨321亦可由上述环状针棒匣保持器32表面凸出形成一环凸缘321c,而上述针棒33则可另外设为一缺口336或是一抵顶于上述环凸缘321c上方的挡块337(如图18所示)等各种不同状态的卡合结构,以对应上述环凸缘321c定位。In addition, in the various implementations disclosed above, the
由前揭两较佳实施例可知,无论上述环状针棒匣保持器32与针棒导杆34相对于针棒匣31的相对位置为何,且无论上述针棒33与上述针棒导杆34、环状针棒保持器32三者之间采用何种结构嵌合,皆应涵盖在本实用新型的技术揭露中。From the two preferred embodiments disclosed above, it can be seen that no matter the relative positions of the annular
此外,请参阅图19所示,于第三较佳实施例中,本实用新型包含一线型针棒匣37、线型针棒匣保持器38、复数个带有缝纫机针331的针棒33、一针棒导杆34以及一驱动装置35来共构出一缝纫机针棒切换装置30。In addition, please refer to Fig. 19, in the third preferred embodiment, the utility model includes a thread-shaped
请参阅图20及图21所示,本实用新型线型针棒匣37具有复数个呈现直线间隔排列的针棒孔371,且每一个针棒孔371分别朝向两相对的外侧面各自开设有一纵向滑槽372(即单一针棒孔371具有两纵向滑槽372),上述纵向滑槽372位于上述线型针棒匣37的中央区段。Please refer to Fig. 20 and Fig. 21, the linear
本实用新型线型针棒匣保持器38位于上述线型针棒匣37一侧,且相邻侧面设有一管制导轨381含盖于每一个纵向滑槽372外侧,而上述管制导轨381上另设有一纵向延伸的纵向开口382。The linear needle
本实用新型复数个针棒33每一个分别容设在上述线型针棒匣37的其中一针棒孔371内,且每一个针棒33表面形成一组位于相对端的第一凸部332以及一第二凸部335,上述第一凸部332个别穿设于上述线型针棒匣37一侧的纵向滑槽372,而上述第二凸部335则穿设于上述线型针棒匣37另一侧的纵向滑槽372以及上述管制导轨381的纵向开口382中嵌合。Each of the plurality of needle bars 33 of the utility model is respectively accommodated in one of the needle bar holes 371 of the linear
本实用新型针棒导杆34位于上述线型针棒匣37另一侧,与上述线型针棒匣保持器38相对,且表面具有一第一凹部341配合一位于上述纵向开口382位置的针棒33进行卡合,达到同步运动的目的;而上述第一凹部341相对面同样设有一连接部342,藉以配合上述曲柄连杆23的带动进行上、下运动。The needle
除此之外,第二较佳实施例中的第一凸部332与第二凸部335之间的接触面设计与第一较佳实施例相同,在此不加以赘述;此外,前揭针棒33与针棒导杆34之间的嵌合方式亦同样仅方便举例说明之用,其他各种不同样态的卡合结构皆应含括于本实用新型中。In addition, the design of the contact surface between the first
如图所示,于图式实施例中,本实用新型驱动装置35包含一驱动马达351以及一齿轮组362,上述驱动马达351同样为一具有定位功能的步进马达,并且具有一驱动轴352;而上述齿轮组362一端具有一齿轮363枢接于上述驱动轴352,并于另一端设有一配合上述线型针棒匣37固定的齿条364,藉以带动上述线型针棒匣37进行直线位移。As shown in the figure, in the illustrated embodiment, the
请参阅图22所示,当上述驱动马达351带动上述齿轮组362与上述线型针棒匣37直线位移时,同样会让复数个针棒孔371中的任何一个针棒33选择性地移动到一配合上述纵向开口382及上述针棒导杆34形成直线排列的缝制位置,并受上述针棒导杆34同步带动进行上、下的轴向运动。Please refer to Fig. 22, when the above-mentioned
再者,请参阅图23所示的第四较佳实施例,其同样包含一线型针棒匣37、线型针棒匣保持器38、复数个带有缝纫机针331的针棒33、一针棒导杆34以及一驱动装置35,其中与第三较佳实施例的主要差异处在于同样在于上述线型针棒匣37、线型针棒保持器38与针棒导杆34之间的相对位置关系改变。Furthermore, please refer to the fourth preferred embodiment shown in Fig. 23, which also includes a line type
请参阅图24及图25所示,其中改变部分为:上述线型针棒匣37的每一个针棒孔371皆朝向上述针棒导杆34侧开设有单一纵向滑槽372;上述线型针棒保持器38介于上述线型针棒匣37与上述针棒导杆34之间,并于上述线型针棒匣37相邻侧面设有一管制导轨381含盖于每一个纵向滑槽372外侧,上述管制导轨381另设有一纵向延伸的纵向开口382;而上述针棒33设有一第一凸部332穿设于上述纵向滑槽372以及上述管制导轨381的纵向开口382中嵌合。其他未述及部分则与第三较佳实施例相同,在此不加以赘述。Please refer to Fig. 24 and Fig. 25, wherein the changed part is: each
除此之外,本实用新型针棒匣除了可采环状或线型设计,当然亦可依据需要设计为其他造型,请参阅图26所示,本实用新型亦可设计一弧曲针棒匣39,并且在上述弧曲针棒匣39上设有复数个弧曲间隔排列的针棒孔391,且每个针棒孔391侧面设有一纵向滑槽392,并装设有一针棒33,而上述弧曲针棒匣39将透过上述驱动装置35的带动进行摆动位移,藉以改变上述复数个针棒孔391与上述针棒导杆34之间的相对位置。In addition, besides the circular or linear design, the needle bar box of the present utility model can also be designed in other shapes according to the needs, please refer to Fig. 26, the utility model can also design a curved
最后,本实用新型驱动装置35中的传动单元36除了可采前述四个实施例的齿轮组361及齿轮组362,亦可采用其他如皮带组、导螺杆组、致动器、电机直接驱动或其他执行组件等不同形式,但皆可确实达到动力传输及定位效果的传动机构设计。Finally, in addition to the gear set 361 and the gear set 362 of the aforementioned four embodiments, the
以上所举实施例仅用为方便说明本实用新型并非加以限制,在不离本实用新型精神范畴,熟悉本行业技术人员所可作的各种简易变形与修饰,均仍应含括于本实用新型专利保护的范围内。The above-mentioned embodiments are only used for convenience to illustrate that the utility model is not intended to limit, without departing from the scope of the utility model spirit, familiar with various simple deformations and modifications that can be made by those skilled in the art, all should still be included in the utility model within the scope of patent protection.
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| CN104047128B (en) * | 2013-03-15 | 2016-08-03 | 启翔股份有限公司 | Sewing Machine Needle Bar Switching Device |
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