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CN203100561U - Composite bulletproof flashboard - Google Patents

Composite bulletproof flashboard Download PDF

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Publication number
CN203100561U
CN203100561U CN 201220657382 CN201220657382U CN203100561U CN 203100561 U CN203100561 U CN 203100561U CN 201220657382 CN201220657382 CN 201220657382 CN 201220657382 U CN201220657382 U CN 201220657382U CN 203100561 U CN203100561 U CN 203100561U
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CN
China
Prior art keywords
layer
surface density
bulletproof flashboards
constitutes
clad
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Expired - Lifetime
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CN 201220657382
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Chinese (zh)
Inventor
张建春
马天
张涛
张华�
高鹏刚
沈凤川
严自力
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Quartermaster Research Institute of General Logistics Department of CPLA
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Quartermaster Research Institute of General Logistics Department of CPLA
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Priority to CN 201220657382 priority Critical patent/CN203100561U/en
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Publication of CN203100561U publication Critical patent/CN203100561U/en
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Abstract

The utility model discloses a composite bulletproof flashboard. The bulletproof flashboard consists of a cladding layer and an inner layer; the inner layer is completely covered by the cladding layer; and the inner layer comprises a protective layer, a ceramic layer, a middle layer, a support layer and a buffer layer from the outside to the inside in sequence. Due to the adoption of a novel structural design for the bulletproof flashboard, the entire bulletproof flashboard can effective resist the impact of bullets continuously shot by a light weapon without being broken. Moreover, the bulletproof flashboard has the characteristics of light weight, high bullet resistance, easiness in processing and the like.

Description

The bulletproof composite plate
Technical field
The utility model relates to a kind of bulletproof composite plate.
Background technology
From the antagonism of war, shellproof equipment is and the accompany inevitable outcome of interpromoting relation in five elements of bullet class weapon.At present, conventional weapon development progressively improves individual soldier's threat level rapidly, is shellproof survival ability and the battlefield locomotivity that improves the individual soldier, ballistic composite system that must the development efficient and light weight.
Bulletproof flashboards is the important component part of flak jackets, is used to improve the degree of protection of flak jackets.At present, the complex method of bulletproof flashboards adopt more monolithic ceramic plate and high-performance fiber tissue layer pressing plate by adhesive directly bonding form, or small pieces are spliced pottery directly be bonded on the fabric laminate and be composited.Thereby the former is subjected to very easily causing after bullet impacts the whole cracked bulletproof effect that influences of ceramic wafer; And the bulletproof flashboards of latter's preparation, the local weakness owing to the slit between the potsherd causes after bulletproof flashboards is subjected to the bullet impact, easily causes running through of bullet.
The utility model content
The purpose of this utility model provides a kind of bulletproof composite plate.
The bulletproof flashboards that the utility model provides is made up of clad and internal layer; The described internal layer of the full coating of described clad;
Described internal layer comprises protective layer, ceramic layer, intermediate layer, supporting layer and cushion from outside to inside successively;
Described internal layer also can only be made up of above-mentioned each layer from outside to inside.
Described internal layer all has the curvature that adapts with human chest, back and/or belly, and each layer that constitutes described internal layer all can cover chest, back and/or the belly of human body.
Concrete, the material that constitutes described clad is nylon cloth or the oxford that has gum; The temperature resistant range of described gum is-45~45 ℃; The surface density of described clad is 100~400g/m 2, preferred 150~350g/m 2, be specially 200g/m 2Or 300g/m 2Or 350g/m 2Or 200~350g/m 2Or 200~300g/m 2Or 300~350g/m 2This clad has waterproof and anti-flaming function.
The material that constitutes described protective layer is the no latitude cloth of the woven cloth of superhigh molecular weight polyethylene fibers, superhigh molecular weight polyethylene fibers, the woven cloth of para-aramid fiber (also being the Fanglun 1414) or the no latitude cloth of para-aramid fiber; The surface density of described protective layer is 150~450g/m 2, preferred 200~400g/m 2
Described ceramic layer is that material is selected from bulk ceramics plate at least a in aluminium oxide, carborundum and the boron carbide;
Described ceramic wafer be shaped as the polygon that has radian, radius of the radian is 350~450mm, the described polygonal outer length of side is 210 * 260mm;
The described polygonal cutting gained as follows that specifically is shaped as: the rectangle of the 250 * 300mm isosceles right triangle that to cut away four length of sides be 20mm is got;
The material that constitutes described intermediate layer is identical with described protective layer, and its surface density is 100~400g/m 2, preferred 150~350g/m 2, be specially 200g/m 2Or 300g/m 2Or 350g/m 2Or 200~350g/m 2Or 200~300g/m 2Or 300~350g/m 2
The no latitude cloth laminated board of the para-aramid fiber that the material that constitutes described supporting layer is covered with glued membrane for the surface or the no latitude cloth laminated board of the superhigh molecular weight polyethylene fibers handled through impregnation or surface are covered with glued membrane or handle through impregnation; The surface density of described supporting layer is 6~13kg/m 2, preferred 7~12kg/m 2
In the described no latitude cloth laminated board, the weight of glued membrane or impregnation accounts for 8~20% of described no latitude cloth laminated board gross weight, is specially 15-20% or 8-15%; The material that constitutes described glued membrane or impregnation is polyethylene, polypropylene, acrylate, phenolic resins or Pioloform, polyvinyl acetal; The surface density of described supporting layer is 6~13kg/m 2, preferred 7~12kg/m 2, be specially 7kg/m 2Or 10kg/m 2Or 13kg/m 2Or 7~10kg/m 2Or 7~13kg/m 2Or 10~13kg/m 2This laminate can be conventional hot moulding method and makes.
The material that constitutes described cushion is the woven fabric of polyurethane foam material, polyethylene fibre or the woven fabric of polypropylene fibre; The surface density of described cushion is 0.05~2kg/m 2, preferred 0.09~1.8kg/m 2, be specially 0.05~1.5kg/m 2Or 1.5~2kg/m 2Or 1.5kg/m 2
The utility model is according to shellproof mechanism, select to have prepared a kind of bulletproof flashboards of the individual soldier's of being applicable to individual protection by special structural design and material, can be used for army, the People's Armed Police, police and security personnel's individual protection, prepared bulletproof flashboards can effectively be resisted the impact of the continuous emission bullet of light weapons and to keep the monolithic ceramic plate not take place whole cracked, can effectively improve wearing personnel's shellproof survival ability, has light weight, ballistic performance is good and be easy to advantages such as processing, the bullet that can effectively protect the small arms emission of bullet speed more than 800m/s impacts, and the live shell test has reached America NI J0101.06IV level requirement of shelter.
Description of drawings
Fig. 1 is the overall structure schematic diagram of bulletproof flashboards.
Fig. 2 is the endothecium structure schematic diagram of bulletproof flashboards.
Fig. 3 is the shape before and after the potsherd cutting, and wherein, a is for before cutting, after b is cutting.
The specific embodiment
Below in conjunction with specific embodiment the utility model is further elaborated, but the utility model is not limited to following examples.
Embodiment 1
Be 200g/m at first with surface density 2The woven cloth of para-aramid fiber to be cut into two chip sizes be that the cloth sheet of 250 * 300mm is used separately as protective layer and intermediate layer; then epoxy resin and vinyl three amine hardeners are made into adhesive according to 4: 1 quality proportioning, (surface density is 7kg/m not have the latitude cloth laminated board at the woven cloth of para-aramid fiber, silicon carbide ceramics plate (thickness is 10mm), the woven cloth of p-aramid fiber, ultra-high molecular weight polyethylene successively 2, glued membrane weight accounts for 8% of laminate gross weight, the glued membrane material is a Pioloform, polyvinyl acetal), (surface density is 0.09kg/m to polyurethane foam material 2) surface-coated adhesive and order be bonding, subsequently the adhesive of bulletproof flashboards periphery and the unnecessary woven cloth of p-aramid fiber cleaned out, (temperature resistant range is-45~45 ℃, and surface density is 150g/m to have the oxford of gum at outermost layer integral coating one deck again 2), at last by vacuum forming (pressure for-0.1MPa) and 20 ℃ solidify and can obtain the prepared bulletproof flashboards of the utility model in 1 hour.
This bulletproof flashboards overall structure schematic diagram as shown in Figure 1, the structural representation of each layer of bulletproof flashboards internal layer is made up of clad 6 and internal layer as shown in Figure 2; The clad 6 full internal layers that coat; Internal layer is followed successively by protective layer 1, ceramic layer 2, intermediate layer 3, supporting layer 4 and cushion 5 from outside to inside; Internal layer all has the curvature that adapts with human chest, back and/or belly, and each layer of internal layer all can cover chest, back and the belly of human body.
The material that constitutes clad 6 is the oxford that has gum; The temperature resistant range of gum is-45~45 ℃, and surface density is 150g/m 2
It is 200g/m that the material in formation protective layer 1 and intermediate layer 3 is surface density 2The woven cloth of para-aramid fiber (also being the Fanglun 1414);
Ceramic layer is that thickness is the silicon carbide ceramics plate of 10mm;
The material that constitutes supporting layer 4 is covered with the no latitude cloth laminated board of superhigh molecular weight polyethylene fibers of JSF film, and (surface density is 7kg/m for the surface 2, glued membrane weight account for the laminate gross weight 8%);
The material that constitutes cushion 5 is surface density 0.09kg/m 2Polyurethane foam material;
Wherein, the profile of silicon carbide ceramics plate is the polygon that has radian, and radius of the radian is 350mm, and the polygonal outer length of side is 210 * 260mm; This polygonal cutting gained as follows that specifically is shaped as: the rectangle of the 250 * 300mm isosceles right triangle that to cut away four length of sides be 20mm is got; Shape before and after the cutting is referring to Fig. 3.
Embodiment 2
Be 300g/m at first with surface density 2The woven cloth of para-aramid fiber to be cut into two chip sizes be that the cloth sheet of 250 * 300mm is used separately as protective layer and intermediate layer; then epoxy resin and vinyl three amine hardeners are made into adhesive according to 3: 1 quality proportioning, (surface density is 10kg/m not have the latitude cloth laminated board at the woven cloth of para-aramid fiber, boron carbide ceramics plate (thickness is 5mm), the woven cloth of p-aramid fiber, ultra-high molecular weight polyethylene successively 2, glued membrane weight accounts for 15% of laminate gross weight, the glued membrane material is a polyethylene), (surface density is 1.5kg/m to polyurethane foam material 2) surface-coated adhesive and order be bonding, subsequently the adhesive of bulletproof flashboards periphery and the unnecessary woven cloth of p-aramid fiber cleaned out, (temperature resistant range is-45~45 ℃, and surface density is 250g/m to have the oxford of gum at outermost layer integral coating one deck again 2), can obtain the prepared bulletproof flashboards of the utility model in 1 hour by vacuum forming (pressure is 0.08MPa) and 45 ℃ of curing at last.
This bulletproof flashboards overall structure schematic diagram as shown in Figure 1, the structural representation of each layer of bulletproof flashboards internal layer is made up of clad 6 and internal layer as shown in Figure 2; The clad 6 full internal layers that coat; Internal layer is followed successively by protective layer 1, ceramic layer 2, intermediate layer 3, supporting layer 4 and cushion 5 from outside to inside; Internal layer all has the curvature that adapts with human chest, back and/or belly, and each layer of internal layer all can cover chest, back and the belly of human body.
The material that constitutes clad 6 is the oxford that has gum; The temperature resistant range of gum is-45~45 ℃, and surface density is 250g/m 2
It is 300g/m that the material in formation protective layer 1 and intermediate layer 3 is surface density 2The woven cloth of para-aramid fiber (also being the Fanglun 1414);
Ceramic layer 2 is the boron carbide ceramics plate of 5mm for thickness;
The material that constitutes supporting layer 4 is covered with the no latitude cloth laminated board of superhigh molecular weight polyethylene fibers of polyethylene glued membrane, and (surface density is 10kg/m for the surface 2, glued membrane weight account for the laminate gross weight 15%);
The material that constitutes cushion 5 is surface density 1.5kg/m 2Polyurethane foam material;
Wherein, the profile of boron carbide ceramics plate is the polygon that has radian, and radius of the radian is 400mm, and the polygonal outer length of side is 210 * 260mm; This polygonal cutting gained as follows that specifically is shaped as: the rectangle of the 250 * 300mm isosceles right triangle that to cut away four length of sides be 20mm is got; Shape before and after the cutting is referring to Fig. 3.
Embodiment 3
Be 400g/m at first with surface density 2The woven cloth of para-aramid fiber to be cut into two chip sizes be that the cloth sheet of 250 * 300mm is used separately as protective layer and intermediate layer; then epoxy resin and vinyl three amine hardeners are made into adhesive according to 2: 1 quality proportioning, (surface density is 12kg/m not have the latitude cloth laminated board at the woven cloth of para-aramid fiber, alumina ceramic plate (thickness is 8mm), the woven cloth of p-aramid fiber, ultra-high molecular weight polyethylene successively 2, glued membrane weight accounts for 20% of laminate gross weight, the glued membrane material is a polypropylene), (surface density is 1.8kg/m to polyurethane foam material 2) surface-coated adhesive and in proper order bonding, subsequently the adhesive of bulletproof flashboards periphery and the unnecessary woven cloth of p-aramid fiber are cleaned out, (temperature resistant range is-45~45 ℃, and surface density is 350g/m at outermost layer integral coating one deck oxford again 2), can obtain the prepared bulletproof flashboards of the utility model in 1 hour by vacuum forming (pressure is 0.06MPa) and 60 ℃ of curing at last.
This bulletproof flashboards overall structure schematic diagram as shown in Figure 1, the structural representation of each layer of bulletproof flashboards internal layer is made up of clad 6 and internal layer as shown in Figure 2; The clad 6 full internal layers that coat; Internal layer is followed successively by protective layer 1, ceramic layer 2, intermediate layer 3, supporting layer 4 and cushion 5 from outside to inside; Internal layer all has the curvature that adapts with human chest, back and/or belly, and each layer of internal layer all can cover chest, back and the belly of human body.
The material that constitutes clad 6 is the oxford that has gum; The temperature resistant range of gum is-45~45 ℃, and surface density is 350g/m 2
It is 400g/m that the material in formation protective layer 1 and intermediate layer 3 is surface density 2The woven cloth of para-aramid fiber (also being the Fanglun 1414);
Ceramic layer 2 is the alumina ceramic plate of 8mm for thickness;
The material that constitutes supporting layer 4 is covered with the no latitude cloth laminated board of superhigh molecular weight polyethylene fibers of polypropylene glued membrane, and (surface density is 12kg/m for the surface 2, glued membrane weight account for the laminate gross weight 20%);
The material that constitutes cushion 5 is surface density 1.8kg/m 2Polyurethane foam material;
Wherein, the profile of alumina ceramic plate is the polygon that has radian, and radius of the radian is 450mm, and the polygonal outer length of side is 210 * 260mm; This polygonal cutting gained as follows that specifically is shaped as: the rectangle of the 250 * 300mm isosceles right triangle that to cut away four length of sides be 20mm is got; Shape before and after the cutting is referring to Fig. 3.

Claims (7)

1. a bulletproof flashboards is made up of clad and internal layer; The described internal layer of the full coating of described clad;
Described internal layer comprises protective layer, ceramic layer, intermediate layer, supporting layer and cushion from outside to inside successively.
2. bulletproof flashboards according to claim 1 is characterized in that: described internal layer all has the curvature that adapts with human chest, back and/or belly, and each layer that constitutes described internal layer all can cover chest, back and/or the belly of human body.
3. bulletproof flashboards according to claim 1 is characterized in that:
The material that constitutes described clad is nylon cloth or the oxford that has gum; The temperature resistant range of described gum is-45~45 ℃; The surface density of described clad is 100~400g/m 2
The material that constitutes described protective layer is the no latitude cloth of the woven cloth of superhigh molecular weight polyethylene fibers, superhigh molecular weight polyethylene fibers, the woven cloth of para-aramid fiber or the no latitude cloth of para-aramid fiber; The surface density of described protective layer is 150~450g/m 2
Described ceramic layer is the bulk ceramics plate that material is selected from aluminium oxide, carborundum and the boron carbide any one;
The material that constitutes described intermediate layer is identical with described protective layer;
The no latitude cloth laminated board of the para-aramid fiber that the material that constitutes described supporting layer is covered with glued membrane for the surface or the no latitude cloth laminated board of the superhigh molecular weight polyethylene fibers handled through impregnation or surface are covered with glued membrane or handle through impregnation; The surface density of described supporting layer is 6~13kg/m 2
The material that constitutes described cushion is the woven fabric of polyurethane foam material, polyethylene fibre or the woven fabric of polypropylene fibre; The surface density of described cushion is 0.05~2kg/m 2
4. bulletproof flashboards according to claim 3 is characterized in that: the surface density of described clad is 150~350g/m 2
The surface density of described protective layer is 200~400g/m 2
The surface density of described supporting layer is 7~12kg/m 2
The surface density of described cushion is 0.09~1.8kg/m 2
5. bulletproof flashboards according to claim 1 is characterized in that: described ceramic wafer be shaped as the polygon that has radian, radius of the radian is 350~450mm, the described polygonal outer length of side is 210 * 260mm.
6. bulletproof flashboards according to claim 5 is characterized in that: the described polygonal cutting gained as follows that is shaped as: the rectangle of the 250 * 300mm isosceles right triangle that to cut away four length of sides be 20mm is got.
7. according to the arbitrary described bulletproof flashboards of claim 1-6, it is characterized in that: in the described no latitude cloth laminated board, the weight of glued membrane or impregnation accounts for 8~20% of described no latitude cloth laminated board gross weight; The material that constitutes described glued membrane or impregnation is polyethylene, polypropylene, acrylate, phenolic resins or Pioloform, polyvinyl acetal.
CN 201220657382 2012-12-03 2012-12-03 Composite bulletproof flashboard Expired - Lifetime CN203100561U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103727843A (en) * 2013-08-02 2014-04-16 太仓派欧技术咨询服务有限公司 Self-healing bulletproof composite material
CN105021090A (en) * 2015-08-21 2015-11-04 北京普诺泰新材料科技有限公司 Bulletproof structure and protective device with bulletproof structure
CN105371702A (en) * 2015-09-29 2016-03-02 北京普凡防护科技有限公司 Bullet-proof composite plate and manufacturing method thereof
CN105444622A (en) * 2015-11-16 2016-03-30 中国人民解放军总后勤部军需装备研究所 Burster block of composite structure and manufacturing method of burster block
CN112595175A (en) * 2020-11-25 2021-04-02 张帆 Multi-shot-resistant special-shaped integral ceramic bulletproof plugboard and bulletproof device
CN114963874A (en) * 2022-06-10 2022-08-30 天津开姆科新材料科技有限公司 Composite bulletproof flashboard and preparation method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103727843A (en) * 2013-08-02 2014-04-16 太仓派欧技术咨询服务有限公司 Self-healing bulletproof composite material
CN105021090A (en) * 2015-08-21 2015-11-04 北京普诺泰新材料科技有限公司 Bulletproof structure and protective device with bulletproof structure
CN105371702A (en) * 2015-09-29 2016-03-02 北京普凡防护科技有限公司 Bullet-proof composite plate and manufacturing method thereof
CN105444622A (en) * 2015-11-16 2016-03-30 中国人民解放军总后勤部军需装备研究所 Burster block of composite structure and manufacturing method of burster block
CN112595175A (en) * 2020-11-25 2021-04-02 张帆 Multi-shot-resistant special-shaped integral ceramic bulletproof plugboard and bulletproof device
CN114963874A (en) * 2022-06-10 2022-08-30 天津开姆科新材料科技有限公司 Composite bulletproof flashboard and preparation method thereof
CN114963874B (en) * 2022-06-10 2024-04-26 天津开姆科新材料科技有限公司 Composite bulletproof plugboard and preparation method thereof

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Granted publication date: 20130731