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CN203076882U - A fully automatic screw machine - Google Patents

A fully automatic screw machine Download PDF

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Publication number
CN203076882U
CN203076882U CN 201320007227 CN201320007227U CN203076882U CN 203076882 U CN203076882 U CN 203076882U CN 201320007227 CN201320007227 CN 201320007227 CN 201320007227 U CN201320007227 U CN 201320007227U CN 203076882 U CN203076882 U CN 203076882U
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axis manipulator
screw
ccd camera
screws
frame
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Expired - Fee Related
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CN 201320007227
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Chinese (zh)
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刘有志
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Individual
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  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

The utility model discloses a full-automatic screw driving machine, a clamp, a screw automatic alignment device, an X-axis manipulator, a Y-axis manipulator, a Z-axis manipulator and a movable mounting seat are arranged on a frame of the machine, the movable mounting seat is arranged on the Z-axis manipulator, and an electric screwdriver and a CCD camera are arranged on the movable mounting seat; the full-automatic screw machine is also provided with a control system, and the control system is respectively and electrically connected with the X-axis manipulator, the Y-axis manipulator, the Z-axis manipulator, the screwdriver and the CCD camera. When the robot works, the X-axis manipulator, the Y-axis manipulator and the Z-axis manipulator drive the CCD camera to move, and the CCD camera takes phases and analyzes screw coordinates through the control system; after the coordinates are determined, the screwdriver sucks the screws of the automatic screw arraying device and moves the screws to screw hole positions through the movement of the X-axis manipulator, the Y-axis manipulator and the Z-axis manipulator, the screwdriver acts and locks the screws in the corresponding screw holes, and the locking and installing of the screws is efficient and accurate, high in flexibility and high in adaptability.

Description

一种全自动打螺丝机A fully automatic screw machine

技术领域 technical field

 本实用新型涉及螺丝锁紧装置技术领域,尤其涉及一种全自动打螺丝机。 The utility model relates to the technical field of screw locking devices, in particular to a fully automatic screw driving machine.

背景技术 Background technique

现有的锁螺丝装置一般为程序控制,即对已设置好的程序点进行螺丝锁装作业,其中,程序控制需要专门受过培训的人员输入程序后,电批自动运转并进行螺丝锁装作业,且电批动作前还需对工件进行准确地对位。通过程序控制来锁装螺丝的方式较传统的手工方式在效率方面有所提高,然而,程序控制锁装螺丝依然存在下述缺陷,例如:加工步骤死板,只能按照程序来依次锁装螺丝,一旦程序出错了,锁装螺丝作业就不可正常进行。 The existing screw locking devices are generally program-controlled, that is, the screw-locking operation is performed on the set program points. Among them, the program control requires specially trained personnel to input the program, and the electric batch will automatically run and perform the screw-locking operation. And the workpiece needs to be accurately aligned before the electric batch moves. The method of locking screws through program control is more efficient than the traditional manual method. However, program control screw locking still has the following defects, for example: the processing steps are rigid, and the screws can only be locked sequentially according to the program. Once the program is wrong, the locking screw operation cannot be carried out normally.

发明内容 Contents of the invention

本实用新型的目的在于针对现有技术的不足而提供一种全自动打螺丝机,该全自动打螺丝机能够高效且准确地锁装螺丝,无需通过程序点来定位螺孔位置,作业灵活且适应性强。 The purpose of this utility model is to provide a fully automatic screw driving machine for the deficiencies of the prior art. The fully automatic screw driving machine can lock and install screws efficiently and accurately, and does not need to locate the screw hole position through the program point. The operation is flexible and Adaptable.

为达到上述目的,本实用新型通过以下技术方案来实现。 In order to achieve the above object, the utility model is realized through the following technical solutions.

一种全自动打螺丝机,包括有机架,机架的上端部装设有用于夹持工件的夹具,机架于夹具的上方可活动地装设有活动安装座,机架的上方对应活动安装座装设有依次连接的X轴机械手、Y轴机械手以及Z轴机械手,活动安装座装设于Z轴机械手,活动安装座装设有电批和CCD摄像机,机架于电批的下方装设有螺丝自动整列装置;该全自动打螺丝机还配装有控制系统,控制系统分别与X轴机械手、Y轴机械手、Z轴机械手、电批以及CCD摄像机电连接。 A fully automatic screw driving machine, including a frame, the upper end of the frame is equipped with a clamp for clamping a workpiece, the frame is movably equipped with a movable mounting seat above the clamp, and the upper part of the frame corresponds to the movable The mounting base is equipped with X-axis manipulator, Y-axis manipulator and Z-axis manipulator connected in sequence, the movable mounting base is installed on the Z-axis manipulator, the movable mounting base is equipped with electric batch and CCD camera, and the rack is installed under the electric batch. There is an automatic screw alignment device; the automatic screw machine is also equipped with a control system, which is electrically connected to the X-axis manipulator, the Y-axis manipulator, the Z-axis manipulator, the electric batch and the CCD camera.

本实用新型的有益效果为:本实用新型所述的一种全自动打螺丝机,其机架的上端部装设有夹具,机架于夹具的上方可活动地装设有活动安装座,机架的上方对应活动安装座装设有依次连接的X轴机械手、Y轴机械手以及Z轴机械手,活动安装座装设于Z轴机械手,活动安装座装设有电批和CCD摄像机,机架于电批的下方装设有螺丝自动整列装置;该全自动打螺丝机还配装有控制系统,控制系统分别与X轴机械手、Y轴机械手、Z轴机械手、电批以及CCD摄像机电连接。在本实用新型工作过程中,夹具夹持并固定工件,X轴机械手、Y轴机械手以及Z轴机械手带动CCD摄像机移动,CCD摄像机取相并将螺孔位置信号传输至控制系统,控制系统分析所有螺孔的坐标;待螺纹坐标确定后,电批逐个地吸取螺丝自动整列装置的螺丝并通过X   轴机械手、Y轴机械手以及Z轴机械手活动将螺丝移动至螺孔位置,电批动作并将螺丝锁装于相应的螺孔内。综合上述情况可知,本实用新型具有锁装螺丝高效且准确、灵活性强以及适应性强的优点。 The beneficial effects of the utility model are: a fully automatic screw-driving machine described in the utility model, the upper end of the frame is equipped with a clamp, and the frame is movably equipped with a movable mounting seat above the clamp. The upper part of the frame corresponds to the movable mounting seat equipped with X-axis manipulator, Y-axis manipulator and Z-axis manipulator connected in sequence. The movable mounting seat is installed on the Z-axis manipulator. The bottom of the electric screwdriver is equipped with a screw automatic alignment device; the automatic screwdriver is also equipped with a control system, which is electrically connected to the X-axis manipulator, Y-axis manipulator, Z-axis manipulator, electric screwdriver and CCD camera. During the working process of the utility model, the fixture clamps and fixes the workpiece, the X-axis manipulator, the Y-axis manipulator and the Z-axis manipulator drive the CCD camera to move, the CCD camera takes the phase and transmits the screw hole position signal to the control system, and the control system analyzes all The coordinates of the screw holes; after the thread coordinates are determined, the electric batch will absorb the screws of the automatic screw alignment device one by one and move the screws to the position of the screw holes through the movement of the X-axis manipulator, the Y-axis manipulator and the Z-axis manipulator, and the electric batch will move the screws The lock is installed in the corresponding screw hole. Based on the above circumstances, it can be seen that the utility model has the advantages of high efficiency and accuracy, high flexibility and strong adaptability of locking screws.

附图说明 Description of drawings

下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。 The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

在图1中包括有: In Figure 1 are included:

1——机架              2——夹具    1——Rack 2——Clamp

3——活动安装座        4——X轴机械手   3——Active mount 4——X-axis manipulator

5——Y轴机械手        6——Z轴机械手 5——Y-axis manipulator 6——Z-axis manipulator

7——电批              8——CCD摄像机 7——electric batch 8——CCD camera

9——螺丝自动整列装置。 9——Screw automatic alignment device.

具体实施方式 Detailed ways

下面结合具体的实施方式来对本实用新型进行说明。 The utility model will be described below in conjunction with specific embodiments.

如图1所示,一种全自动打螺丝机,包括有机架1,机架1的上端部装设有用于夹持工件的夹具2,机架1于夹具2的上方可活动地装设有活动安装座3,机架1的上方对应活动安装座3装设有依次连接的X轴机械手4、Y轴机械手5以及Z轴机械手6,活动安装座3装设于Z轴机械手6,活动安装座3装设有电批7和CCD摄像机8,机架1于电批7的下方装设有螺丝自动整列装置9;该全自动打螺丝机还配装有控制系统,控制系统分别与X轴机械手4、Y轴机械手5、Z轴机械手6、电批7以及CCD摄像机8电连接。 As shown in Figure 1, a fully automatic screwing machine includes a frame 1, the upper end of the frame 1 is equipped with a clamp 2 for clamping the workpiece, and the frame 1 is movably installed above the clamp 2 There is a movable mounting seat 3, and the upper part of the frame 1 corresponds to the movable mounting seat 3. The X-axis manipulator 4, the Y-axis manipulator 5, and the Z-axis manipulator 6 are connected in sequence. The movable mounting seat 3 is installed on the Z-axis manipulator 6. Mounting seat 3 is equipped with electric screwdriver 7 and CCD camera 8, and frame 1 is equipped with screw automatic alignment device 9 below electric screwdriver 7; Axis manipulator 4, Y-axis manipulator 5, Z-axis manipulator 6, electric batch 7 and CCD camera 8 are electrically connected.

在本实用新型工作过程中,夹具2夹持并固定工件,X轴机械手4、Y轴机械手5以及Z轴机械手6带动CCD摄像机8移动,CCD摄像机8取相并将螺孔位置信号传输至控制系统,控制系统分析所有螺孔的坐标;待螺纹坐标确定后,电批7逐个地吸取螺丝自动整列装置9的螺丝并通过X  轴机械手4、Y轴机械手5以及Z轴机械手6活动将螺丝移动至螺孔位置,电批7动作并将螺丝锁装于相应的螺孔内;待所有的螺孔锁装螺丝完毕后,X轴机械手4、Y轴机械手5以及Z轴机械手6复位,工件从夹具2拆卸下来。 In the working process of the utility model, the fixture 2 clamps and fixes the workpiece, the X-axis manipulator 4, the Y-axis manipulator 5 and the Z-axis manipulator 6 drive the CCD camera 8 to move, and the CCD camera 8 takes the phase and transmits the screw hole position signal to the control System, the control system analyzes the coordinates of all screw holes; after the thread coordinates are determined, the electric screwdriver 7 sucks the screws of the automatic screw alignment device 9 one by one and moves the screws through the X-axis manipulator 4, Y-axis manipulator 5 and Z-axis manipulator 6 To the position of the screw hole, the electric batch 7 moves and locks the screw in the corresponding screw hole; after all the screw holes are locked and screwed, the X-axis manipulator 4, the Y-axis manipulator 5 and the Z-axis manipulator 6 reset, and the workpiece starts from the Fixture 2 is disassembled.

综合上述情况可知,本实用新型具有锁装螺丝高效且准确、灵活性强以及适应性强的优点。 Based on the above circumstances, it can be seen that the utility model has the advantages of high efficiency and accuracy, high flexibility and strong adaptability of locking screws.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (1)

1.一种全自动打螺丝机,包括有机架(1),其特征在于:机架(1)的上端部装设有用于夹持工件的夹具(2),机架(1)于夹具(2)的上方可活动地装设有活动安装座(3),机架(1)的上方对应活动安装座(3)装设有依次连接的X轴机械手(4)、Y轴机械手(5)以及Z轴机械手(6),活动安装座(3)装设于Z轴机械手(6),活动安装座(3)装设有电批(7)和CCD摄像机(8),机架(1)于电批(7)的下方装设有螺丝自动整列装置(9);该全自动打螺丝机还配装有控制系统,控制系统分别与X轴机械手(4)、Y轴机械手(5)、Z轴机械手(6)、电批(7)以及CCD摄像机(8)电连接。 1. A fully automatic screwing machine, comprising a frame (1), characterized in that: the upper end of the frame (1) is equipped with a clamp (2) for clamping the workpiece, and the frame (1) is attached to the clamp The upper part of (2) is movably equipped with a movable mounting seat (3), and the corresponding movable mounting seat (3) above the frame (1) is equipped with an X-axis manipulator (4) and a Y-axis manipulator (5) connected in sequence. ) and the Z-axis manipulator (6), the movable mount (3) is installed on the Z-axis manipulator (6), the movable mount (3) is equipped with an electric batch (7) and a CCD camera (8), and the frame (1 ) under the electric screwdriver (7) is equipped with a screw automatic alignment device (9); the fully automatic screw driving machine is also equipped with a control system, which is respectively connected with the X-axis manipulator (4) and the Y-axis manipulator (5) , Z-axis manipulator (6), electric batch (7) and CCD camera (8) are electrically connected.
CN 201320007227 2013-01-08 2013-01-08 A fully automatic screw machine Expired - Fee Related CN203076882U (en)

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Application Number Priority Date Filing Date Title
CN 201320007227 CN203076882U (en) 2013-01-08 2013-01-08 A fully automatic screw machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320007227 CN203076882U (en) 2013-01-08 2013-01-08 A fully automatic screw machine

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Publication Number Publication Date
CN203076882U true CN203076882U (en) 2013-07-24

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104932315A (en) * 2015-06-24 2015-09-23 苏州工业职业技术学院 Virtual screw positioning system and positioning method
CN104924064A (en) * 2015-07-08 2015-09-23 上海第二工业大学 Automatic screw disassembling method and device based on visual positioning and torque control
CN107399608A (en) * 2016-12-31 2017-11-28 深圳眼千里科技有限公司 Full-automatic plastic uptake conveyance
CN108406295A (en) * 2018-02-28 2018-08-17 山东临工工程机械有限公司 Excavator pivoting support automatic screwing device
CN110666493A (en) * 2019-09-05 2020-01-10 上海交通大学 Automatic installation device for temporary composite fasteners

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104932315A (en) * 2015-06-24 2015-09-23 苏州工业职业技术学院 Virtual screw positioning system and positioning method
CN104924064A (en) * 2015-07-08 2015-09-23 上海第二工业大学 Automatic screw disassembling method and device based on visual positioning and torque control
CN107399608A (en) * 2016-12-31 2017-11-28 深圳眼千里科技有限公司 Full-automatic plastic uptake conveyance
CN108406295A (en) * 2018-02-28 2018-08-17 山东临工工程机械有限公司 Excavator pivoting support automatic screwing device
CN110666493A (en) * 2019-09-05 2020-01-10 上海交通大学 Automatic installation device for temporary composite fasteners

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130724

Termination date: 20150108

EXPY Termination of patent right or utility model