CN203015236U - A LED drive power supply - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及LED制造领域,更具体地,涉及一种结构简单合理,成本降低,使用稳定可靠的LED驱动电源。 The utility model relates to the field of LED manufacturing, in particular to a stable and reliable LED driving power supply with simple and reasonable structure, reduced cost.
背景技术 Background technique
LED,发光二极管,为一种能够将电能转换为光能的半导体组件,具有体积小、耗电量低、使用寿命长、环保耐用等优点,广泛用于照明灯具、显示屏、交通讯号灯等领域。 LED, light-emitting diode, is a semiconductor component that can convert electrical energy into light energy. It has the advantages of small size, low power consumption, long service life, environmental protection and durability, and is widely used in lighting fixtures, display screens, traffic lights, etc. field.
由于LED是特性敏感的半导体器件,又具有负温度特性,因而在应用过程中需要对其进行稳定工作状态和保护,从而需要LED驱动电源。LED对驱动电源的要求近乎于苛刻,不像普通的白炽灯泡,可以直接连接220V的交流市电。LED是2~3V的低电压驱动,必须要设计复杂的变换电路。目前,在选择和设计LED驱动电源时,需要从高可靠性、高效率、高功率因数、浪涌保护、使用寿命、适配等方面考虑。 Since the LED is a semiconductor device with sensitive characteristics and has negative temperature characteristics, it needs to be in a stable working state and protected during the application process, thus requiring an LED drive power supply. LEDs have very strict requirements on driving power, unlike ordinary incandescent bulbs, which can be directly connected to 220V AC mains. LED is driven by a low voltage of 2 to 3V, and a complex conversion circuit must be designed. At present, when selecting and designing LED driving power, it is necessary to consider high reliability, high efficiency, high power factor, surge protection, service life, and adaptation.
现有技术中,如图1所示,传统的大功率LED驱动电源由AC电源输入端供电,依次输入至EMC电路、整流电路、PFC电路、电压变换电路、滤波电路、输出电流电压检测电路以及输出端的LED灯具。同时还设有恒流恒压控制电路,包括放大驱动和驱动电路,由输出电流电压检测电路的输出端依次输出至放大驱动、驱动电路、电压变换电路的输入端,为LED提供恒流恒压驱动。其中PFC电路还与直流电源、功率因素控制电路一起形成回路。 In the prior art, as shown in Figure 1, the traditional high-power LED drive power supply is powered by the input terminal of the AC power supply, which is sequentially input to the EMC circuit, rectification circuit, PFC circuit, voltage conversion circuit, filter circuit, output current and voltage detection circuit and LED lamps on the output side. At the same time, there is also a constant current and constant voltage control circuit, including amplifying drive and driving circuit, which is sequentially output from the output terminal of the output current and voltage detection circuit to the input terminal of the amplifying drive, driving circuit, and voltage conversion circuit, providing constant current and constant voltage drive for LED. . Among them, the PFC circuit also forms a loop together with the DC power supply and the power factor control circuit.
这种传统的大功率LED驱动电源较为复杂,其中一些元件具有体积大、功率大、成本高、故障率高的缺点,比如大功率的MOS管、高频变压器、恢复二极管、电解电容等,使得整个电路能耗较大,工作效率低,同时整体成本高,缺乏使用的稳定可靠性。 This traditional high-power LED drive power supply is relatively complex, and some of its components have the disadvantages of large volume, high power, high cost, and high failure rate, such as high-power MOS tubes, high-frequency transformers, recovery diodes, electrolytic capacitors, etc., making The entire circuit has high energy consumption, low work efficiency, high overall cost, and lack of stability and reliability in use.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种结构简单合理,提高工作效率,成本降低,使用稳定可靠的LED驱动电源。 The technical problem to be solved by the utility model is to provide a stable and reliable LED driving power supply with simple and reasonable structure, improved work efficiency, reduced cost.
本实用新型解决其技术问题所采用的技术方案是:一种LED驱动电源,包括依次连接的电源输入端、EMC电路、整流电路、电压变换电路、滤波电路、输出电流电压检测电路以及输出端的LED灯具,同时还包括恒流恒压控制电路,分别与输出电流电压检测电路的输出端和电压变换电路的输入端连接,在所述整流电路与所述电压变换电路之间串联一个电感以及并联一个压敏电阻,压敏电阻的输入端与电感的输出端连接。 The technical solution adopted by the utility model to solve the technical problem is: a LED drive power supply, including a power input terminal, an EMC circuit, a rectification circuit, a voltage conversion circuit, a filter circuit, an output current and voltage detection circuit and an LED output terminal connected in sequence. The lamp also includes a constant current and constant voltage control circuit, which is respectively connected to the output terminal of the output current and voltage detection circuit and the input terminal of the voltage conversion circuit, and an inductor is connected in series between the rectification circuit and the voltage conversion circuit and an inductor is connected in parallel. The varistor, the input terminal of the varistor is connected with the output terminal of the inductor.
本实用新型的LED驱动电源由电源输入端供电,依次输入至EMC电路、整流电路、电压变换电路、滤波电路、输出电流电压检测电路以及输出端的LED灯具,其中EMC电路对外来的电磁干扰信号进行抑制;整流电路把电源输入的交流电能转换为直流电能;电压变换电路则将高压直流转换为所需的低压直流信号;滤波电路则尽可能地减小脉动低压直流信号中的交流成分,保留直流成分,降低输出电压的纹波系数,使波形变得比较平滑;输出电流电压检测电路对输出的电流电压信号进行检测并通过恒流恒压控制电路反馈至电压变换电路,为LED提供恒流恒压驱动。 The LED drive power supply of the utility model is powered by the power supply input terminal, which is sequentially input to the EMC circuit, the rectification circuit, the voltage conversion circuit, the filter circuit, the output current voltage detection circuit and the LED lamp at the output end, wherein the EMC circuit performs a check on the external electromagnetic interference signal Suppression; the rectifier circuit converts the AC power input by the power supply into DC power; the voltage conversion circuit converts the high-voltage DC into the required low-voltage DC signal; the filter circuit reduces the AC component in the pulsating low-voltage DC signal as much as possible, and retains the DC components, reduce the ripple coefficient of the output voltage, and make the waveform smoother; the output current and voltage detection circuit detects the output current and voltage signal and feeds it back to the voltage conversion circuit through the constant current and constant voltage control circuit to provide constant current and constant voltage for the LED. pressure drive.
与传统的大功率LED驱动电源相比,本实用新型取消了PFC电路,从而不需要使用PFC电路中的大功率的MOS管及高频变压器,同时取消了图1中PFC电路与电压变换电路之间的大功率、高反压、快恢复二极管D2以及大体积、大容量、高耐压电解电容C20。上述元件均为功率大、体积大、故障率高、价格高的元件,本实用新型大幅度减少了这些元件,从而结构简单合理,能够有效提高工作效率,成本降低,工作稳定可靠。此外,在整流电路和电压变换电路之间增加了电感,抑制由于差模信号传导到电网上造成的不良影响。同时由于取消了高耐压电解电容C20,在整流电路和电压变换电路之间增加了压敏电阻,作为提高电源对外界的浪涌的抑制能力的补偿。 Compared with the traditional high-power LED drive power supply, the utility model cancels the PFC circuit, thus does not need to use the high-power MOS tube and high-frequency transformer in the PFC circuit, and cancels the connection between the PFC circuit and the voltage conversion circuit in Figure 1 at the same time. Between the high power, high reverse voltage, fast recovery diode D2 and large volume, large capacity, high voltage electrolytic capacitor C20. The above-mentioned components are all components with high power, large volume, high failure rate and high price. The utility model greatly reduces these components, so that the structure is simple and reasonable, the work efficiency can be effectively improved, the cost is reduced, and the work is stable and reliable. In addition, an inductance is added between the rectification circuit and the voltage conversion circuit to suppress the adverse effects caused by the transmission of the differential mode signal to the power grid. At the same time, due to the cancellation of the high withstand voltage electrolytic capacitor C20, a piezoresistor is added between the rectification circuit and the voltage conversion circuit as compensation for improving the ability of the power supply to suppress external surges.
在一个实施方式中,所述恒流恒压控制电路包括放大驱动、功率因数控制电路,放大驱动的输入端与输出电流电压检测电路的输出端连接,放大驱动的输出端与功率因数控制电路的输入端连接,功率因数控制电路的输出端与电压变换电路的输入端连接。放大驱动将输出的电流电压信号经放大处理分析后生成相应的控制信号,输送至功率因数控制电路,功率因数控制电路经分析处理进行指示,将指示信号反馈至电压变换电路,实现恒电流与恒电压控制。与传统的大功率LED驱动电路相比,取消了驱动电路,进一步简化了整体结构。 In one embodiment, the constant current and constant voltage control circuit includes an amplifying drive and a power factor control circuit, the input end of the amplifying drive is connected to the output end of the output current and voltage detection circuit, and the output end of the amplifying drive is connected to the power factor control circuit. The input end is connected, and the output end of the power factor control circuit is connected with the input end of the voltage conversion circuit. The amplifying drive generates corresponding control signals after amplifying and analyzing the output current and voltage signals, and sends them to the power factor control circuit. voltage control. Compared with the traditional high-power LED driving circuit, the driving circuit is eliminated, which further simplifies the overall structure.
在一个实施方式中,所述整流电路与功率因数控制电路之间连接有过压保护电路,过压保护电路的输入端与整流电路的输出端连接,过压保护电路的输出端与功率因数控制电路的输入端连接。当整流电路的电压高于一定数值时,过压保护电路将信号输送至功率因数控制电路,控制切断电压变换电路;当电压恢复到正常范围时,过压保护电路又将信号输送至功率因数控制电路,控制接通电压变换电路。 In one embodiment, an overvoltage protection circuit is connected between the rectification circuit and the power factor control circuit, the input end of the overvoltage protection circuit is connected to the output end of the rectification circuit, and the output end of the overvoltage protection circuit is connected to the power factor control circuit. The input terminal of the circuit is connected. When the voltage of the rectifier circuit is higher than a certain value, the overvoltage protection circuit sends the signal to the power factor control circuit to control and cut off the voltage conversion circuit; when the voltage returns to the normal range, the overvoltage protection circuit sends the signal to the power factor control circuit The circuit is used to control the switching on of the voltage conversion circuit.
在一个实施方式中,所述放大驱动的输入端连接有过温保护电路。当LED灯具的温度过高时,过温保护电路将信号输送至放大驱动,然后由功率因数控制电路控制强制降低电压变换电路的输出电流,避免LED灯具因温度过高造成损坏,进一步提高使用的稳定可靠性。 In one embodiment, an over-temperature protection circuit is connected to the input end of the amplified drive. When the temperature of the LED lamp is too high, the over-temperature protection circuit sends the signal to the amplifying driver, and then the power factor control circuit controls the forced reduction of the output current of the voltage conversion circuit to avoid damage to the LED lamp due to excessive temperature and further improve the operating efficiency. Stable and reliable.
在一个实施方式中,所述放大驱动的输入端连接有输出短路开路保护电路。当检测到电路短路时,自动切断电路,实现自身的有效保护,并发出报警,防止危害进一步扩大,经过数秒钟后重新起动,如果仍是短路,再次切断电路,不断巡环,直到故障排除。 In one embodiment, the input end of the amplifying drive is connected with an output short-circuit open-circuit protection circuit. When the circuit is short-circuited, it will automatically cut off the circuit to realize its own effective protection and send out an alarm to prevent further damage. After a few seconds, it will restart. If the circuit is still short-circuited, it will cut off the circuit again and continue to patrol until the fault is eliminated.
在一个优选实施方式中,所述功率因数控制电路的型号为L6561,可非常精确地调整过电压输出,具有极小的启动电流和非常低的工作电流,是L6560规格的功率因数校正器的升级版本,具有更多优越的性能,可容许工作在很宽的有效输入电压范围内(从85V到265V),将启动电流压缩到低至数十微安并设有功能停止装置,以确保待机模式的电流损耗更低。 In a preferred embodiment, the model of the power factor control circuit is L6561, which can adjust the overvoltage output very precisely, has a very small starting current and a very low operating current, and is an upgrade of the power factor corrector of the L6560 specification Version, with more superior performance, can allow to work in a wide effective input voltage range (from 85V to 265V), compress the startup current to as low as tens of microamps and have a function stop device to ensure standby mode lower current consumption.
本实用新型充分利用功率因数L6561的优良性能:它具有电流过零检测功能,不但有效避免了变压器由于饱和产生的不良后果,同时降低MOS管的开关损耗,大大提高整个电源电路的转换效率;它通过检测整流后的脉冲直流电压,自动调整输出频率及占空比,提高电路的转换效率和功率因数;它具有MOS管的过流保护功能,当MOS管的电流达到一定值时,瞬间关断MOS管,有效保护MOS管,使运行可靠,延长使用寿命。 The utility model makes full use of the excellent performance of the power factor L6561: it has the current zero-crossing detection function, which not only effectively avoids the adverse consequences of the transformer due to saturation, but also reduces the switching loss of the MOS tube and greatly improves the conversion efficiency of the entire power circuit; it By detecting the rectified pulsed DC voltage, the output frequency and duty cycle are automatically adjusted to improve the conversion efficiency and power factor of the circuit; it has the overcurrent protection function of the MOS tube, and when the current of the MOS tube reaches a certain value, it will be cut off instantly MOS tube, effectively protects the MOS tube, makes the operation reliable and prolongs the service life. the
本实用新型的有益效果是:本实用新型大幅度减少了体积大、故障率高、价格高的元件,结构简单合理,能够有效提高工作效率,成本降低。功率因数能够高达PF=0.95以上,符合国家路灯照明的A类标准。在整流电路和电压变换电路之间增加了电感,抵制由于差模信号传导到电网上造成的不良影响。同时在整流电路和电压变换电路之间还增加了压敏电阻,提高电源对外界的浪涌的抑制能力。此外,增加了过压保护电路和过温保护电路,进一步提高使用的稳定可靠性。 The beneficial effects of the utility model are: the utility model greatly reduces components with large volume, high failure rate and high price, has a simple and reasonable structure, can effectively improve work efficiency, and reduce costs. The power factor can be as high as PF=0.95 or more, which is in line with the Class A standard of national street lighting. An inductance is added between the rectification circuit and the voltage conversion circuit to resist adverse effects caused by differential mode signal conduction to the power grid. At the same time, a varistor is added between the rectification circuit and the voltage conversion circuit to improve the ability of the power supply to suppress external surges. In addition, an over-voltage protection circuit and an over-temperature protection circuit are added to further improve the stability and reliability of use. the
附图说明 Description of drawings
图1是现有技术中传统的大功率LED驱动电源的结构示意图。 FIG. 1 is a schematic structural diagram of a conventional high-power LED driving power supply in the prior art.
图2是本实用新型实施例1的结构示意图。 Fig. 2 is a schematic structural view of Embodiment 1 of the utility model.
图3是本实用新型实施例2的结构示意图。 Fig. 3 is a schematic structural view of Embodiment 2 of the utility model.
图4是本实用新型实施例3的结构示意图。 Fig. 4 is a schematic structural view of Embodiment 3 of the present utility model.
图5是本实用新型实施例4的结构示意图。 Fig. 5 is a schematic structural view of Embodiment 4 of the present utility model.
图中省略了与本实用新型设计要点无关的其他部件。 Other components irrelevant to the design points of the present utility model are omitted among the figures.
具体实施方式 Detailed ways
下面结合附图和具体实施例,对本实用新型做进一步详细说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
实施例1 Example 1
如图2所示,本实用新型的一种LED驱动电源,包括依次连接的电源输入端101、EMC电路102、整流电路103、电压变换电路104、滤波电路105、输出电流电压检测电路106以及输出端的LED灯具107。还包括恒流恒压控制电路,包括放大驱动108、功率因数控制电路109,放大驱动108的输入端与输出电流电压检测电路106的输出端连接,放大驱动108的输出端与功率因数控制电路109的输入端连接,功率因数控制电路109的输出端与电压变换电路104的输入端连接。同时在整流电路103与电压变换电路104之间串联一个电感L3以及并联一个压敏电阻YM3,压敏电阻YM3的输入端与电感L3的输出端连接。
As shown in Fig. 2, a kind of LED drive power supply of the present utility model comprises the power
本实用新型的LED驱动电源由电源输入端101供电,本实施例中,使用AC220V电源,依次输入至EMC电路102、整流电路103、电压变换电路104、滤波电路105、输出电流电压检测电路106以及输出端的LED灯具107,其中EMC电路102对外来的电磁干扰信号进行抑制;整流电路103把电源输入的交流电能转换为直流电能;电压变换电路104则将高压直流转换为所需的低压直流信号,主要包括MOS管Q1和绕组T1,在整流电路103和电压变换电路104之间并联一个电容C6,与电感L3形成一个LC电路;滤波电路105则尽可能地减小脉动直流电压中的交流成分,保留直流成分,降低输出电压的纹波系数,使波形变得比较平滑,主要包括二极管D1和电容C30;输出电流电压检测电路106对输出的电流电压信号进行检测并输送至放大驱动108,放大驱动108将输出的电流电压信号经放大处理分析后生成相应的控制信号,输送至功率因数控制电路109,功率因数控制电路经分析处理进行指示,将指示信号反馈至电压变换电路,实现恒电流与恒电压控制。放大驱动108和功率因数控制电路109之间串联一个光耦合器件U3以及并联一个电容C22,当输出电流电压检测电路106输出的电压值出现波动,功率因数控制电路109则自动改变输出的控制信号占空比,从而改变电压变换电路104中MOS管Q1的导通时间,进而改变输出电流和电压,实现恒电流和恒电压的有效调节。
The LED driving power supply of the present utility model is powered by the power
本实施例中,功率因数控制电路109的型号为L6561,由DC12V电源110供电,可非常精确地调整过电压输出。本实用新型充分利用功率因数L6561的优良性能:它具有电流过零检测功能,不但有效避免了变压器由于饱和产生的不良后果,同时降低MOS管的开关损耗,大大提高整个电源电路的转换效率;它通过检测整流后的脉冲直流电压,自动调整输出频率及占空比,提高电路的转换效率和功率因数;它具有MOS管的过流保护功能,当MOS管的电流达到一定值时,瞬间关断MOS管,有效保护MOS管,使运行可靠,延长使用寿命。
In this embodiment, the model of the power
本实施例中,所述放大驱动108的输入端连接有输出短路开路保护电路。当检测到电路短路时,自动切断电路,并发出报警,防止危害进一步扩大,经过数秒钟后重新起动,如果仍是短路,再次切断电路,不断巡环,直到故障排除。
In this embodiment, the input end of the
如图1、图2所示,与传统的大功率LED驱动电源相比,本实用新型取消了PFC电路,从而不需要使用PFC电路中的大功率的MOS管及高频变压器,同时取消了PFC电路与电压变换电路之间的大功率、高反压、快恢复二极管D2以及大体积、大容量、高耐压电解电容C20。上述元件均为功率大、体积大、故障率高、价格高的元件,本实用新型大幅度减少了这些元件,从而结构简单合理,能够有效提高工作效率,成本降低,工作稳定可靠。同时,还取消了驱动电路,进一步简化了整体结构。此外,在整流电路和电压变换电路之间增加了电感L3,抑制由于差模信号传导到电网上造成的不良影响。同时由于取消了高耐压电解电容C20,在整流电路和电压变换电路之间增加了压敏电阻YM3,作为提高电源对外界的浪涌的抑制能力的补偿。 As shown in Fig. 1 and Fig. 2, compared with the traditional high-power LED drive power supply, the utility model cancels the PFC circuit, so that it does not need to use high-power MOS tubes and high-frequency transformers in the PFC circuit, and at the same time cancels the PFC A high-power, high reverse voltage, fast recovery diode D2 and a large-volume, large-capacity, high-voltage-resistant electrolytic capacitor C20 between the circuit and the voltage conversion circuit. The above-mentioned components are all components with high power, large volume, high failure rate and high price. The utility model greatly reduces these components, so that the structure is simple and reasonable, the work efficiency can be effectively improved, the cost is reduced, and the work is stable and reliable. At the same time, the drive circuit is also eliminated, further simplifying the overall structure. In addition, an inductance L3 is added between the rectification circuit and the voltage conversion circuit to suppress adverse effects caused by the transmission of differential mode signals to the power grid. At the same time, due to the cancellation of the high withstand voltage electrolytic capacitor C20, a piezoresistor YM3 is added between the rectification circuit and the voltage conversion circuit as compensation for improving the ability of the power supply to suppress external surges.
实施例2 Example 2
如图3所示,本实施例与实施例1的不同之处在于:本实施例中,所述整流电路103与功率因数控制电路109之间连接有过压保护电路111,过压保护电路111的输入端与整流电路103的输出端连接,过压保护电路111的输出端与功率因数控制电路109的输入端连接。当整流电路103的电压高于一定数值时,过压保护电路111将信号输送至功率因数控制电路109,控制切断电压变换电路104;当电压恢复到正常范围时,过压保护电路111又将信号输送至功率因数控制电路109,控制接通电压变换电路104。
As shown in Figure 3, the difference between this embodiment and Embodiment 1 is that in this embodiment, an overvoltage protection circuit 111 is connected between the
其他结构与实施例1相同。 Other structures are the same as in Embodiment 1.
实施例3 Example 3
如图4所示,本实施例与实施例1的不同之处在于:本实施例中,所述放大驱动108的输入端连接有过温保护电路112。当LED灯具107的温度过高时,过温保护电路112将信号输送至放大驱动108,放大驱动108反馈至功率因数控制电路109的电压增大,然后由功率因数控制电路109使得输出的控制信号占空比减小,进而控制电压变换电路104中MOS管Q1的导通时间变短,从而强制降低输出电流,避免LED灯具因温度过高造成损坏,进一步提高使用的稳定可靠性。
As shown in FIG. 4 , the difference between this embodiment and Embodiment 1 lies in that: in this embodiment, the input terminal of the
其他结构与实施例1相同。 Other structures are the same as in Embodiment 1.
实施例4 Example 4
如图5所示,本实施例与实施例1的不同之处在于:本实施例中,所述整流电路103与功率因数控制电路109之间连接有过压保护电路111,过压保护电路111的输入端与整流电路103的输出端连接,过压保护电路111的输出端与功率因数控制电路109的输入端连接。当整流电路103的电压高于一定数值时,过压保护电路111将信号输送至功率因数控制电路109,控制切断电压变换电路104;当电压恢复到正常范围时,过压保护电路111又将信号输送至功率因数控制电路109,控制接通电压变换电路104。
As shown in Figure 5, the difference between this embodiment and Embodiment 1 is that in this embodiment, an overvoltage protection circuit 111 is connected between the
同时,本实施例中,所述放大驱动108的输入端还连接有过温保护电路112。当LED灯具107的温度过高时,过温保护电路112将信号输送至放大驱动108,放大驱动108反馈至功率因数控制电路109的电压增大,然后由功率因数控制电路109使得输出的控制信号占空比减小,进而控制电压变换电路104中MOS管Q1的导通时间变短,从而强制降低输出电流,避免LED灯具因温度过高造成损坏,进一步提高使用的稳定可靠性。
At the same time, in this embodiment, the input terminal of the
其他结构与实施例1相同。 Other structures are the same as in Embodiment 1.
以上仅为本实用新型的优选实施例,但本实用新型的设计构思并不局限于此,凡利用此构思对本实用新型做出的非实质性修改,也均落入本实用新型的保护范围之内。 The above are only preferred embodiments of the present utility model, but the design concept of the present utility model is not limited thereto, and all non-essential modifications made to the utility model by using this concept also fall within the scope of protection of the present utility model Inside.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103068129A (en) * | 2013-01-15 | 2013-04-24 | 中山市雅乐思电器实业有限公司 | A LED drive power supply |
| CN115085532A (en) * | 2022-07-18 | 2022-09-20 | 深圳莱福德科技股份有限公司 | High power factor low-voltage motor direct current fan lamp driver |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103068129A (en) * | 2013-01-15 | 2013-04-24 | 中山市雅乐思电器实业有限公司 | A LED drive power supply |
| CN115085532A (en) * | 2022-07-18 | 2022-09-20 | 深圳莱福德科技股份有限公司 | High power factor low-voltage motor direct current fan lamp driver |
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