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CN202923094U - Screen printing machine - Google Patents

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Publication number
CN202923094U
CN202923094U CN201220614943.XU CN201220614943U CN202923094U CN 202923094 U CN202923094 U CN 202923094U CN 201220614943 U CN201220614943 U CN 201220614943U CN 202923094 U CN202923094 U CN 202923094U
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mask
substrate
attraction
described mask
washer
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Chinese (zh)
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友松道范
村上俊行
村上稔
前田亮
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

本实用新型的目的在于提供一种丝网印刷机,操作者能够准确地掌握掩模清洗器上产生的异常状态并采取适当的对策。使掩模清洗器(18)进行真空吸引,计测掩模清洗器(18)的吸引力(步骤ST1及步骤ST6),将该计测的掩模清洗器(18)的吸引力(在真空管路(41)内通过的空气的流量或真空管路(41)内的压力)与预定的基准值进行比较(步骤ST2及步骤ST7)。其结果,在计测的掩模清洗器(18)的吸引力低于基准值的情况下,使报知器(45)进行规定的报知动作(步骤ST4及步骤ST9)。

Figure 201220614943

An object of the present invention is to provide a screen printing machine in which an operator can accurately grasp an abnormal state generated on a mask cleaner and take appropriate countermeasures. Make the mask cleaner (18) perform vacuum suction, measure the suction force of the mask cleaner (18) (step ST1 and step ST6), and measure the suction force of the mask cleaner (18) (in the vacuum tube The flow rate of air passing through the passage ( 41 ) or the pressure in the vacuum pipe ( 41 )) is compared with a predetermined reference value (step ST2 and step ST7 ). As a result, when the measured suction force of the mask cleaner (18) is lower than the reference value, the notifier (45) is made to perform a predetermined notification operation (step ST4 and step ST9).

Figure 201220614943

Description

丝网印刷机screen printing machine

技术领域technical field

本实用新型涉及通过使刮板在基板接触的掩模上滑动而将膏转印于基板的丝网印刷机及丝网印刷机的异常检测方法。The utility model relates to a screen printing machine and an abnormal detection method of the screen printing machine which transfer paste to a substrate by making a scraper slide on a mask in contact with the substrate.

背景技术Background technique

丝网印刷机在使基板与具有与基板的电极部的配置对应设置的开口部的掩模的下面与基板接触后,使滑板在掩模的上面滑动,由此经由掩模的开口部将膏转印于基板上。这样在基板上转印了膏后,使基板从掩模离开,进行脱模,但此时若在掩模的下面附着有膏,则在之后的基板上可能产生印刷不良。因此,丝网印刷机通常具备在向基板转印膏后将附着于掩模的下面的膏擦去进行清洗的掩模清洗器(例如专利文献1)。In the screen printing machine, after the substrate is brought into contact with the lower surface of the mask having openings provided corresponding to the arrangement of the electrode portions of the substrate, the slider is slid on the upper surface of the mask, whereby the paste is applied through the openings of the mask. printed on the substrate. After transferring the paste to the substrate in this way, the substrate is separated from the mask to perform mold release. However, if the paste adheres to the lower surface of the mask at this time, printing defects may occur on subsequent substrates. Therefore, a screen printing machine generally includes a mask cleaner that wipes and cleans the paste adhering to the lower surface of the mask after transferring the paste to the substrate (for example, Patent Document 1).

专利文献1:(日本)特开2011-189668号公报Patent Document 1: (Japanese) Unexamined Patent Application Publication No. 2011-189668

但是,在上述现有的丝网印刷机中存在如下问题,即,在通过了纸部件的眼儿的膏的渣滓附着于掩模清洗器的内部或与其相连的真空管路内而引起堵塞,或因经年变化而使真空管路产生破损的异常状态下,掩模清洗器的吸附力降低,附着于掩模的下面的膏的擦拭不充分,虽然基板可能产生印刷不良,但操作者难以注意这样的异常状态。However, in the above-mentioned conventional screen printing machine, there is a problem that the residue of the paste that has passed through the holes of the paper member adheres to the inside of the mask cleaner or a vacuum line connected thereto to cause clogging, or In the abnormal state where the vacuum line is damaged due to changes over time, the adsorption force of the mask cleaner is reduced, and the paste attached to the lower surface of the mask is not wiped sufficiently, and although printing defects may occur on the substrate, it is difficult for the operator to notice this. abnormal state.

实用新型内容Utility model content

因此,本实用新型的目的在于提供丝网印刷机及丝网印刷机的异常检测方法,操作者能够准确地掌握掩模清洗器上产生的异常状态并采取适当的对策。Therefore, an object of the present invention is to provide a screen printing machine and an abnormality detection method of the screen printing machine so that an operator can accurately grasp an abnormal state generated on a mask cleaner and take appropriate countermeasures.

本实用新型第一方面的丝网印刷机具备:掩模,其具有与基板的电极部的配置对应设置的开口部;刮板,其通过在与所述基板接触的所述掩模的上面滑动而经由所述掩模的开口部将膏转印到所述基板上;掩模清洗器,其在将纸部件压靠于所述掩模的下面的状态下一边从吸引口进行真空吸引一边相对于所述掩模的下面相对移动而进行所述掩模的下面的清洗,其中,具备:吸引力计测装置,其使所述掩模清洗器进行真空吸引并计测所述掩模清洗器的吸引力;报知控制装置,其将由所述吸引力计测装置计测的所述掩模清洗器的吸引力与预定的基准值进行比较,其结果,在由所述吸引力计测装置计测的所述掩模清洗器的吸引力低于所述基准值的情况下使报知器进行规定的报知动作。The screen printing machine according to the first aspect of the present invention includes: a mask having openings provided corresponding to the arrangement of the electrodes of the substrate; The paste is transferred to the substrate through the opening of the mask; and the mask cleaner is opposed to each other while performing vacuum suction from the suction port while pressing the paper member against the lower surface of the mask. Cleaning the lower surface of the mask by moving relatively to the lower surface of the mask, including: a suction force measuring device for performing vacuum suction on the mask cleaner and measuring the mask cleaner the suction force of the mask cleaner; the control device is notified, which compares the suction force of the mask cleaner measured by the suction force measurement device with a predetermined reference value, and as a result, the suction force measured by the suction force measurement device When the measured suction force of the mask cleaner is lower than the reference value, the notifier performs a predetermined notification operation.

本实用新型第二方面的丝网印刷机,在第一方面的基础上,所述吸引力计测装置在使所述掩模清洗器的所述吸引口不接触所述掩模的状态下使所述掩模清洗器进行真空吸引,计测所述掩模清洗器的吸引力。In the screen printing machine according to the second aspect of the present invention, in the first aspect, the suction force measuring device uses The mask cleaner performs vacuum suction, and the suction force of the mask cleaner is measured.

本实用新型第三方面的丝网印刷机,在第一方面的基础上,所述吸引力计测装置在使所述掩模清洗器的所述吸引口与所述掩模的下面的不含所述开口部的区域接触的状态下,使所述掩模清洗器进行真空吸引,计测所述掩模清洗器的吸引力。In the screen printing machine according to the third aspect of the present invention, based on the first aspect, the suction force measuring device does not contain the suction port of the mask cleaner and the lower surface of the mask. In a state where the regions of the openings were in contact, the mask cleaner was subjected to vacuum suction, and the suction force of the mask cleaner was measured.

在本实用新型中,计测掩模清洗器的吸引力并将其与预定的基准值进行比较,其结果,在计测的掩模清洗器的吸引力低于基准值的情况下使报知器进行规定的报知动作,因此,操作者能够准确地掌握掩模清洗器上产生的异常状态并采取适当的对策。由此,能够防止在吸引力不足的状态下进行掩模的清洗的情况,能够抑制基板的印刷不良的产生。In the present invention, the suction force of the mask cleaner is measured and compared with a predetermined reference value. As a result, when the measured suction force of the mask cleaner is lower than the reference value, a notification is sent Since the predetermined notification operation is performed by the mask cleaner, the operator can accurately grasp the abnormal state generated on the mask cleaner and take appropriate countermeasures. Accordingly, it is possible to prevent the mask from being cleaned in a state where the suction force is insufficient, and it is possible to suppress the occurrence of printing defects on the substrate.

附图说明Description of drawings

图1是本实用新型一实施方式的丝网印刷机的俯视图;Fig. 1 is the top view of the screen printing machine of one embodiment of the present utility model;

图2是本实用新型一实施方式的丝网印刷机的正面图;Fig. 2 is a front view of a screen printing machine according to an embodiment of the present invention;

图3是本实用新型一实施方式的丝网印刷机的侧面图;Fig. 3 is a side view of a screen printing machine according to an embodiment of the present invention;

图4是将本实用新型一实施方式的丝网印刷机具备的掩模与基板一同表示的立体图;4 is a perspective view showing a mask and a substrate included in the screen printing machine according to an embodiment of the present invention;

图5是表示本实用新型一实施方式的丝网印刷机的控制系统的框图;5 is a block diagram showing a control system of a screen printing machine according to an embodiment of the present invention;

图6是表示本实用新型一实施方式的丝网印刷机具备的掩模清洗器的构成的图;6 is a diagram showing the configuration of a mask cleaner included in the screen printing machine according to the embodiment of the present invention;

图7是表示本实用新型一实施方式的丝网印刷机执行的异常检测作业的顺序的流程图;Fig. 7 is a flow chart showing the sequence of abnormality detection work performed by the screen printing machine according to an embodiment of the present invention;

图8(a)、(b)是本实用新型一实施方式的丝网印刷机执行的异常检测作业的说明图;Fig. 8(a) and (b) are explanatory diagrams of the abnormal detection operation performed by the screen printing machine according to an embodiment of the present invention;

图9是表示本实用新型一实施方式的丝网印刷机执行的丝网印刷作业的顺序的流程图;9 is a flowchart showing the sequence of screen printing operations performed by the screen printing machine according to an embodiment of the present invention;

图10(a)、(b)是说明本实用新型一实施方式的丝网印刷机执行的丝网印刷作业的执行顺序的图;Fig. 10 (a), (b) is a diagram illustrating the execution sequence of the screen printing operation performed by the screen printing machine according to an embodiment of the present invention;

图11(a)、(b)是说明本实用新型一实施方式的丝网印刷机执行的丝网印刷作业的执行顺序的图;Fig. 11 (a), (b) is a diagram illustrating the execution sequence of the screen printing operation performed by the screen printing machine according to an embodiment of the present invention;

图12是表示通过本实用新型一实施方式的丝网印刷机具备的掩模清洗器进行掩模的清洗的状态的图。12 is a diagram illustrating a state in which a mask is cleaned by a mask cleaner included in the screen printing machine according to the embodiment of the present invention.

标记说明Mark description

1:丝网印刷机1: screen printing machine

2:基板2: Substrate

2a:电极部2a: Electrode part

15:掩模15: mask

15h:开口部15h: opening

17b:刮板17b: Scraper

18:掩模清洗器18: Mask cleaner

20:控制装置(报知控制装置)20: Control device (notification control device)

32:纸部件32: Paper Parts

33a:吸引口33a: Suction port

43:流量计(吸引力计测装置)43: Flow meter (suction force measuring device)

44:压力计(吸引力计测装置)44: Pressure gauge (attractive force measuring device)

45:报知器45: Announcer

Pt:膏Pt: Paste

具体实施方式Detailed ways

以下,参照附图说明本实用新型的实施方式。图1、图2及图3所示的丝网印刷机1为在基板2的电极部2a上丝网印刷焊锡等膏Pt的装置,除在基台10上具备基板搬入输送机11、通过基板保持单元移动机构12进行移动的基板保持单元13及基板搬出输送机14之外,还具有以水平姿势被保持于基板保持单元13的上方的掩模15、在掩模15的下方移动自如地设置的照相机单元16、在掩模15的上方区域移动自如地设置的刮板单元17及在掩模15的下方移动自如地设置的掩模清洗器18而构成。Hereinafter, embodiments of the present invention will be described with reference to the drawings. The screen printing machine 1 shown in FIG. 1, FIG. 2 and FIG. 3 is a device for screen-printing paste Pt such as solder on the electrode portion 2a of the substrate 2. In addition to being equipped with a substrate loading conveyor 11 on the base 10, passing the substrate In addition to the substrate holding unit 13 and the substrate carrying out conveyor 14 that are moved by the holding unit moving mechanism 12, a mask 15 held above the substrate holding unit 13 in a horizontal posture is provided below the mask 15 to move freely. A camera unit 16 , a squeegee unit 17 movably provided above the mask 15 , and a mask cleaner 18 movably provided below the mask 15 are configured.

基板搬入输送机11搬入从丝网印刷机1的外部投入的基板2并将其交接到基板保持单元13。基板搬出输送机14将从基板保持单元13接收的基板2搬出到丝网印刷机1的外部。即,基板2以基板搬入输送机11、基板保持单元13、基板搬出输送机14的顺序进行搬送,以该基板2的移动方向为X轴方向(从操作员OP观察到的左右方向)。另外,以与该X轴方向正交的水平面内方向为Y轴方向(从操作员OP观察到的前后方向),以上下方向为Z轴方向。The substrate carrying conveyor 11 carries in the substrate 2 loaded from the outside of the screen printer 1 and delivers it to the substrate holding unit 13 . The substrate unloading conveyor 14 unloads the substrate 2 received from the substrate holding unit 13 to the outside of the screen printer 1 . That is, the substrate 2 is conveyed in the order of the substrate carrying conveyor 11 , the substrate holding unit 13 , and the substrate carrying conveyor 14 , and the moving direction of the substrate 2 is defined as the X-axis direction (the left-right direction viewed from the operator OP). In addition, the horizontal in-plane direction perpendicular to the X-axis direction is defined as the Y-axis direction (the front-rear direction viewed from the operator OP), and the up-down direction is defined as the Z-axis direction.

在图4中,掩模15具有薄壁金属制的、由矩形的板状部件构成的掩模主体15a、安装于掩模主体15a的外缘的树脂(例如聚酯)制的片状部件15b以及支承片状部件15b的外缘的矩形框状的掩模框15w而构成,在掩模主体15a的中央部设有与基板2的电极部2a对应的多个开口部15h。在本实施方式中,将掩模主体15a中包含开口部15h的中央部的区域称作开口部区域R1,将不含开口部15h的周边部的区域(图4中阴影表示的区域)称作非开口部区域R2。In FIG. 4 , the mask 15 has a thin metal mask main body 15 a made of a rectangular plate member, and a resin (for example, polyester) sheet member 15 b attached to the outer edge of the mask main body 15 a. and a rectangular frame-shaped mask frame 15w supporting the outer edge of the sheet member 15b, and a plurality of openings 15h corresponding to the electrode portions 2a of the substrate 2 are provided in the center of the mask main body 15a. In this embodiment, the region including the central portion of the opening 15h in the mask main body 15a is referred to as the opening region R1, and the region not including the peripheral portion of the opening 15h (the region indicated by hatching in FIG. 4 ) is referred to as R1. Non-aperture region R2.

在图4中,在基板2上的一对角位置设有两个基板侧标记2m,在掩模主体15a上,与这两个基板侧标记2rn对应而设有两个掩模侧标记15m。在使两个基板侧标记2m和两个掩模侧标记15m上下相对的状态下使基板2上升并使基板2与掩模15接触时,基板2的电极部2a和设于掩模15的开口部15h成为相一致的状态。In FIG. 4 , two substrate-side marks 2m are provided at a pair of corner positions on the substrate 2, and two mask-side marks 15m are provided on the mask main body 15a corresponding to the two substrate-side marks 2rn. When the substrate 2 is lifted up and the substrate 2 is brought into contact with the mask 15 in a state where the two substrate-side marks 2 m and the two mask-side marks 15 m face up and down, the electrode portion 2 a of the substrate 2 and the opening provided in the mask 15 The part 15h is in the same state.

在图2及图3中,基板保持单元13具有:相对于基台10升降自如地设置的基体部13a、安装于基体部13a并沿X轴方向搬送基板2的基板搬送输送机13b(也参照图1)、使利用基板搬送输送机13b搬送并定位于规定的基板保持位置的基板2在被下支承部件13c从下方支承的状态下进行升降的基板升降缸13d及将利用基板升降缸13d顶起的基板2从Y轴方向夹持保持的一对夹持部件13e(也参照图1)而构成。In FIG. 2 and FIG. 3 , the substrate holding unit 13 has a base portion 13a that can be raised and lowered relative to the base 10, and a substrate transfer conveyor 13b that is installed on the base portion 13a and transfers the substrate 2 along the X-axis direction (see also 1), a substrate lifting cylinder 13d that lifts and lowers the substrate 2 conveyed by the substrate conveying conveyor 13b and positioned at a predetermined substrate holding position while being supported from below by the lower supporting member 13c, and a substrate lifting cylinder 13d that lifts the substrate 2 up and down. The raised substrate 2 is configured by sandwiching and holding a pair of clamping members 13e (also refer to FIG. 1 ) from the Y-axis direction.

在图5中,基板搬入输送机11、基板保持单元13的基板搬送输送机13b、基板搬出输送机14的动作控制、基板升降缸13d的动作控制及驱动一对夹持部件13e的由未图示的促动器等构成的夹持部件驱动机构13A对基板2的夹持动作的控制通过丝网印刷机1所具备的控制装置20进行。In FIG. 5, the operation control of the substrate carrying-in conveyor 11, the substrate carrying conveyor 13b of the substrate holding unit 13, the substrate carrying-out conveyor 14, the operation control of the substrate elevating cylinder 13d, and the mechanism for driving the pair of clamping members 13e are not shown. Control of the clamping operation of the substrate 2 by the clamping member driving mechanism 13A constituted by an actuator or the like shown above is performed by the control device 20 included in the screen printing machine 1 .

基板保持单元移动机构12由XYZ机械手构成,通过控制装置20进行动作控制,使基板保持单元13在水平面内移动(也包含旋转),同时使基板保持单元13在上下方向(Z轴方向)移动(图5)。The substrate holding unit moving mechanism 12 is composed of an XYZ manipulator, and is controlled by the control device 20 to move the substrate holding unit 13 in the horizontal plane (including rotation) and at the same time move the substrate holding unit 13 in the up-down direction (Z-axis direction) ( Figure 5).

在图1及图3中,照相机单元16具备使拍摄视野朝向下方的下方拍摄照相机16a和使拍摄视野朝向上方的上方拍摄照相机16b而构成,通过由未图示的促动器构成的照相机清洗器移动机构16M(图5)使掩模15的下方在水平面内方向移动。In FIGS. 1 and 3 , the camera unit 16 includes a downward imaging camera 16 a whose imaging field of view is directed downward, and an upper imaging camera 16 b whose imaging field of view is directed upward. The moving mechanism 16M ( FIG. 5 ) moves the lower part of the mask 15 in the horizontal plane direction.

在图5中,上述照相机和清洗器移动机构16M的动作控制通过控制装置20进行控制,下方拍摄照相机16a的拍摄动作及上方拍摄照相机16b的拍摄动作通过控制装置20进行控制。另外,由下方拍摄照相机16a的拍摄动作得到的图像数据及由上方拍摄照相机16b的拍摄动作得到的图像数据被发送到控制装置20。In FIG. 5 , the operation control of the above-mentioned camera and washer moving mechanism 16M is controlled by the control device 20 . In addition, the image data obtained by the imaging operation of the lower imaging camera 16 a and the image data obtained by the imaging operation of the upper imaging camera 16 b are sent to the control device 20 .

在图1、图2及图3中,刮板单元17具有在通过由水平正交坐标工作台构成的刮板单元移动机构17M的动作而在掩模15的上方沿Y轴方向自如移动的基体部17a的下方具备在Y轴方向上相对设置的两个刮板17b的构成,各刮板17b利用安装于基体部17a的两个气压缸17c分别独立地在基体部17a的下方进行升降。刮板单元移动机构17M的动作控制及基于各气压缸17c的动作进行的刮板17b的升降控制通过控制装置20进行(图5)。In FIG. 1 , FIG. 2 and FIG. 3 , the squeegee unit 17 has a base that can move freely in the Y-axis direction above the mask 15 by the operation of the squeegee unit moving mechanism 17M composed of a horizontal orthogonal coordinate table. The lower portion 17a has two scrapers 17b facing each other in the Y-axis direction, and each scraper 17b is independently raised and lowered below the base portion 17a by two pneumatic cylinders 17c attached to the base portion 17a. Operation control of the squeegee unit moving mechanism 17M and lift control of the squeegee 17b based on the operation of each pneumatic cylinder 17c are performed by the control device 20 ( FIG. 5 ).

在图6中,掩模清洗器18在框体30内具有绕X轴旋转自如地设置的两个旋转体31a、31b(抽出侧的旋转体31a及卷取侧的旋转体31b)、挂设于这两个旋转体31a、31b间的纸部件32及向该纸部件32上方顶起的沿X轴方向延伸的嘴部33而构成,通过将两个旋转体31a、31b向同一方向驱动并使纸部件32沿Y轴方向行进,可以更新纸部件32位于嘴部33的上面的清洗部位。在嘴部33的上端设有经由纸部件32从下方抵接掩模15的下面的吸引口。即,本实施方式的掩模清洗器18为在上端的吸引口33a挂设有纸部件32的构成。In FIG. 6 , the mask cleaner 18 has two rotating bodies 31a and 31b (rotating body 31a on the draw-out side and rotating body 31b on the winding-up side) installed rotatably around the X-axis in a housing 30 , and hangs The paper member 32 between the two rotating bodies 31a, 31b and the nozzle 33 extending in the X-axis direction protruding upward from the paper member 32 are constituted. By driving the two rotating bodies 31a, 31b in the same direction and By advancing the paper member 32 in the Y-axis direction, the cleaning portion of the paper member 32 located on the upper surface of the nozzle 33 can be renewed. At the upper end of the mouth part 33, a suction port which abuts the lower surface of the mask 15 from below via the paper member 32 is provided. That is, the mask cleaner 18 of the present embodiment has a structure in which the paper member 32 is suspended from the suction port 33a at the upper end.

在图6中,掩模清洗器18的嘴部33与连接真空源40的真空管路41连接,通过由控制装置20进行动作控制的真空吸引控制阀42进行的真空管路41的开闭动作,对嘴部33的吸引口33a赋予真空吸引力。在真空管路41连接有计测在真空管路41内通过的空气的流量的流量计43和计测真空管路41内的压力的压力计44。通过流量计43计测的真空管路41内的空气的流量值和压力计44计测的真空管路41内的压力值分别被输入控制装置20(图5)。In FIG. 6 , the mouth 33 of the mask cleaner 18 is connected to a vacuum line 41 connected to a vacuum source 40 , and the opening and closing of the vacuum line 41 by a vacuum suction control valve 42 controlled by the control device 20 controls the operation of the vacuum line 41 . The suction port 33a of the mouth part 33 applies vacuum suction. A flow meter 43 for measuring the flow rate of air passing through the vacuum line 41 and a pressure gauge 44 for measuring the pressure in the vacuum line 41 are connected to the vacuum line 41 . The flow rate value of the air in the vacuum line 41 measured by the flow meter 43 and the pressure value in the vacuum line 41 measured by the pressure gauge 44 are respectively input to the control device 20 ( FIG. 5 ).

掩模清洗器18利用通过控制装置20进行动作控制的上述的照相机和清洗器移动机构16M与照相机单元16一同在Y轴方向动作。使纸部件32行进,更新挂设于嘴部33的上面的纸部件32的清洗部位的动作通过由控制装置20使驱动上述两个旋转体31a、31b的旋转体驱动电动机31A(图5)动作来进行。The mask cleaner 18 operates in the Y-axis direction together with the camera unit 16 by the camera and cleaner moving mechanism 16M whose operation is controlled by the control device 20 . The operation of moving the paper member 32 and renewing the cleaning part of the paper member 32 hung on the upper surface of the nozzle 33 is performed by the control device 20 operating the rotating body driving motor 31A ( FIG. 5 ) that drives the two rotating bodies 31 a and 31 b. to proceed.

在该丝网印刷机1中,在相对于基板2进行丝网印刷作业之前,以图7的流程图所示的顺序执行掩模清洗器18的异常检测作业。在掩模清洗器18的异常检测作业中,控制装置20首先在不使掩模清洗器18与掩模15接触的状态下(图8(a)),通过真空吸引控制阀42打开真空管路41,使掩模清洗器18进行真空吸引动作,通过流量计43计测在真空管路41内通过的空气的流量(图7所示的步骤ST1)。而且,控制装置20在由流量计43计测在真空管路41内通过的空气的流量后,将计测的在真空管路41内通过的空气的流量与预定的基准值进行比较(图7所示的步骤ST2),其结果,在计测的空气的流量为基准值以上的情况下,控制装置20使与控制装置20连接的报知器45(例如显示器装置。图6)进行在真空管路41内通过的空气的流量正常的报知(图7所示的步骤ST3)。另一方面,控制装置20在计测的空气的流量低于基准值的情况下,使报知器45进行在真空管路41内通过的空气的流量异常的报知(图7所示的步骤ST4)。In this screen printer 1 , before the screen printing operation is performed on the substrate 2 , the abnormality detection operation of the mask cleaner 18 is executed in the procedure shown in the flowchart of FIG. 7 . In the abnormality detection operation of the mask cleaner 18 , the control device 20 first opens the vacuum line 41 through the vacuum suction control valve 42 while the mask cleaner 18 is not in contact with the mask 15 ( FIG. 8( a )). , the mask cleaner 18 is vacuum suctioned, and the flow rate of the air passing through the vacuum line 41 is measured by the flow meter 43 (step ST1 shown in FIG. 7 ). Moreover, after the control device 20 measures the flow rate of the air passing through the vacuum line 41 by the flow meter 43, it compares the measured flow rate of the air passing through the vacuum line 41 with a predetermined reference value (shown in FIG. Step ST2), as a result, when the measured air flow rate is above the reference value, the control device 20 makes the notification device 45 connected to the control device 20 (for example, a display device. FIG. It is reported that the flow rate of the air passing through the inside is normal (step ST3 shown in FIG. 7 ). On the other hand, when the measured air flow rate is lower than the reference value, the control device 20 causes the notification device 45 to report that the flow rate of the air passing through the vacuum line 41 is abnormal (step ST4 shown in FIG. 7 ). ).

控制装置20在结束上述在真空管路41内通过的空气的流量的检查后,进行照相机和清洗器移动结构16M的动作控制,使掩模清洗器18与掩模15的非开口部区域R2接触(图8(b)。图7所示的步骤ST5)。而且,通过真空吸引控制阀42打开真空管路41,使掩模清洗器18进行真空吸引动作,通过压力计44计测真空管路41内的压力(图7所示的步骤ST6)。After the control device 20 finishes checking the flow rate of the air passing through the vacuum line 41, it controls the operation of the camera and the cleaner moving mechanism 16M so that the mask cleaner 18 is brought into contact with the non-opening region R2 of the mask 15 ( Fig. 8(b). Step ST5 shown in Fig. 7). Then, the vacuum line 41 is opened by the vacuum suction control valve 42 , the mask cleaner 18 is vacuum-suctioned, and the pressure in the vacuum line 41 is measured by the pressure gauge 44 (step ST6 shown in FIG. 7 ).

控制装置20在通过压力计44计测了真空管路41内的压力后,将计测的真空管路41内的压力与预定的基准值进行比较(图7所示的步骤ST7),其结果,在计测的压力为基准值以上的情况下,控制装置20使报知器45进行真空管路41内的压力正常的报知(图7所示的步骤ST8)。另一方面,控制装置20在计测出的压力低于基准值的情况下,使报知器45进行真空管路41内的压力异常的报知(图7所示的步骤ST9)。After the control device 20 measures the pressure in the vacuum line 41 with the pressure gauge 44, it compares the measured pressure in the vacuum line 41 with a predetermined reference value (step ST7 shown in FIG. 7 ). When the measured pressure is equal to or higher than the reference value, the control device 20 causes the notification device 45 to report that the pressure in the vacuum line 41 is normal (step ST8 shown in FIG. 7 ). On the other hand, when the measured pressure is lower than the reference value, the control device 20 causes the notification device 45 to report that the pressure in the vacuum line 41 is abnormal (step ST9 shown in FIG. 7 ).

这样,本实施方式的控制装置20将通过吸引力计测装置即流量计43或压力计44计测的掩模清洗器18的吸引力(在真空管路41内通过的空气的流量或真空管路41内的压力)与预定的基准值进行比较,其结果,在由吸引力计测装置计测的掩模清洗器18的吸引力低于基准值的情况下,作为使报知器45进行规定的报知动作的报知控制装置起作用。In this way, the control device 20 of the present embodiment measures the suction force of the mask cleaner 18 (the flow rate of the air passing through the vacuum line 41 or the flow rate of the vacuum line 41 pressure inside) is compared with a predetermined reference value, and as a result, when the suction force of the mask cleaner 18 measured by the suction force measuring device is lower than the reference value, the notification device 45 determines The notification control device of the notification operation works.

在这样的掩模清洗器18的异常检测作业中,在由报知器45进行了在真空管路41内通过的空气流量异常或真空管路41内的压力异常的报知的情况下,操作者OP采取适当的对策。具体而言,就在真空管路41内通过的空气流量异常(低)而言,考虑为纸部件32自身引起堵塞的情况、及通过纸部件32的眼儿的膏Pt的渣滓附着于掩模清洗器18的内部或真空管路41内而引起堵塞的情况,因此,在进行该消息的报知时,更换纸部件32,或扫除掩模清洗器18的空气的通路的内壁。另外,认为真空管路41内的压力的异常(低)的原因是真空管路41的经年变化引起的破损等,因此,在进行了该消息的报知时,进行真空管路41的修理及更换等。In such an abnormality detection operation of the mask cleaner 18, when the notifier 45 reports that the flow rate of air passing through the vacuum line 41 is abnormal or the pressure in the vacuum line 41 is abnormal, the operator OP Take appropriate countermeasures. Specifically, the abnormal (low) flow rate of air passing through the vacuum line 41 is considered to be that the paper member 32 itself is clogged, and the residue of the paste Pt passing through the holes of the paper member 32 adheres to the mask cleaning. The inside of the mask cleaner 18 or the inside of the vacuum line 41 may be clogged. Therefore, when this message is reported, the paper member 32 is replaced or the inner wall of the air passage of the mask cleaner 18 is cleaned. In addition, it is considered that the cause of the abnormal (low) pressure in the vacuum line 41 is the breakage of the vacuum line 41 due to the change over time, and therefore, when this message is notified, the vacuum line 41 is repaired, replaced, etc. .

控制装置20在上述异常检测作业(及操作者OP进行的必要处置)结束后,按照图9的流程图所示的顺序执行丝网印刷作业。控制装置20在进行丝网印刷作业时,首先利用基板搬入输送机11搬入从丝网印刷机1的外部投入的基板2,将其交接给基板搬送输送机13b,并定位于上述规定的作业位置(基板搬入工序。图9所示的步骤ST11)。而且,进行基板升降缸13d对基板2的顶起(图10(a)中所示的箭头标记A)和夹持部件13e对基板2的夹持(图10(a)中所示的箭头标记B),保持基板2(基板搬入保持工序。图9所示的步骤ST12。图10(a))。The control device 20 executes the screen printing operation according to the procedure shown in the flowchart of FIG. 9 after the above-mentioned abnormality detection operation (and necessary measures by the operator OP) is completed. When the control device 20 performs the screen printing operation, firstly, the substrate 2 loaded from the outside of the screen printing machine 1 is loaded by the substrate carrying conveyor 11, delivered to the substrate conveying conveyor 13b, and positioned at the above-mentioned predetermined working position. (Board loading process. Step ST11 shown in FIG. 9 ). Furthermore, the lifting of the substrate 2 by the substrate elevating cylinder 13d (arrow A shown in FIG. B) Holding the substrate 2 (substrate loading and holding step. Step ST12 shown in FIG. 9 . FIG. 10( a )).

控制装置20在如上所述保持基板2后,进行照相机和清洗器移动机构16M的动作控制,使照相机单元16移动,使上方拍摄照相机16b位于在掩模15设置的掩模侧标记15m的正下方,进行掩模侧标记15m的拍摄,同时使下方拍摄照相机16a位于在基板2设置的基板侧标记2m的正上方,进行基板侧标记2m的拍摄(标记拍摄工序。图9所示的步骤ST13)。After holding the substrate 2 as described above, the controller 20 controls the operation of the camera and cleaner moving mechanism 16M to move the camera unit 16 so that the upper shooting camera 16b is positioned directly below the mask side mark 15m provided on the mask 15. , to photograph the mask-side mark 15m while positioning the downward photographing camera 16a directly above the substrate-side mark 2m provided on the substrate 2 to photograph the substrate-side mark 2m (mark photographing process. Step ST13 shown in FIG. 9 ) .

控制装置20在步骤ST13中进行了基板侧标记2m和掩模侧标记15m的拍摄后,使基板保持单元13在水平面内方向移动,以使基板侧标记2rn和掩模侧标记15m上下相对的方式进行基板2相对于掩模15的水平面内方向的对位(对位工序。图9所示的步骤ST14)。After the control device 20 has photographed the substrate-side marks 2m and the mask-side marks 15m in step ST13, it moves the substrate holding unit 13 in the horizontal direction so that the substrate-side marks 2rn and the mask-side marks 15m face up and down. The alignment of the board|substrate 2 with respect to the horizontal in-plane direction of the mask 15 is performed (alignment process: step ST14 shown in FIG. 9).

控制装置20在基板2相对于掩模15的对位结束后,进行基板保持单元移动机构12的动作控制,使基板保持单元13相对于基台10上升(图10(b)中所示的箭头标记C1),使由一对夹持部件13e保持的基板2的上面与掩模15的下面接触,由此使基板2接触掩模15(接触工序。图9所示的步骤ST15。图10(b)),由此,基板2上的电极部2a和掩模15的开口部15h成为相一致的状态。After the alignment of the substrate 2 with respect to the mask 15 is completed, the control device 20 controls the operation of the substrate holding unit moving mechanism 12 to raise the substrate holding unit 13 relative to the base 10 (arrows shown in FIG. 10( b ) Mark C1), make the upper surface of the substrate 2 held by a pair of clamping members 13e contact the lower surface of the mask 15, thereby making the substrate 2 contact the mask 15 (contact process. Step ST15 shown in FIG. 9. FIG. 10 ( b)) Thereby, the electrode part 2a on the board|substrate 2 and the opening part 15h of the mask 15 will be in the same state.

控制装置20在使基板2与掩模15接触后,进行刮板17b的刮涂,将预先供给到掩模15上的膏Pt转印到基板2的电极部2a(转印工序。图9所示的步骤ST16)。该刮涂具体而言如下进行,使刮板单元17所具备的两个刮板17b中的一方向下动作(图11(a)中所示的箭头标记D1),在维持与掩模15的上面抵接的状态下使基体部17a沿水平方向移动(图11(a)中所示的箭头标记E)。由此,刮板17b在掩模15上滑动,掩模15上的膏Pt被刮板17b刮拢到一起,推入掩模15的开口部15h内,转印于各基板2的电极部2a上。After the control device 20 brings the substrate 2 into contact with the mask 15, the squeegee 17b is applied to transfer the paste Pt previously supplied on the mask 15 to the electrode portion 2a of the substrate 2 (transfer process. FIG. 9 ). step ST16 shown). Specifically, this squeegee coating is performed by moving one of the two squeegee blades 17b provided in the squeegee unit 17 downward (arrow D1 shown in FIG. The base part 17a is moved in the horizontal direction in the state where the upper surface abuts (arrow mark E shown in FIG. 11( a )). As a result, the scraper 17b slides on the mask 15, and the paste Pt on the mask 15 is scraped together by the scraper 17b, pushed into the opening 15h of the mask 15, and transferred to the electrode portion 2a of each substrate 2. superior.

即,在本实施方式中,刮板17b通过在与基板2接触的掩模15上滑动,经由掩模15的开口部15h在基板2上转印膏Pt。That is, in the present embodiment, the paste Pt is transferred onto the substrate 2 through the opening 15 h of the mask 15 by sliding the squeegee 17 b on the mask 15 in contact with the substrate 2 .

控制装置20在基板2的电极部2a上转印了膏Pt后,使抵接于掩模15的刮板17b向上动作后(图11(b)中所示的箭头标记D2),使基板保持单元移动机构12动作,使基板保持单元13下降,由此使基板2离开掩模15(图11(b)中所示的箭头标记C2),进行脱模(脱模工序。图9所示的步骤ST17。图11(b))。由此,膏Pt残留于基板2的电极部2a上,在基板2上印刷膏Pt。After the control device 20 transfers the paste Pt onto the electrode portion 2 a of the substrate 2 , the squeegee 17 b in contact with the mask 15 moves upward (arrow D2 shown in FIG. 11( b )), and holds the substrate The unit moving mechanism 12 operates to lower the substrate holding unit 13, thereby separating the substrate 2 from the mask 15 (arrow C2 shown in FIG. Step ST17. Fig. 11(b)). As a result, the paste Pt remains on the electrode portion 2 a of the substrate 2 , and the paste Pt is printed on the substrate 2 .

控制装置20在进行脱模后,进行基板保持单元13的动作控制,解除对基板2的保持(保持解除工序。图9所示的步骤ST18)。该基板2的保持的解除具体而言通过如下方式进行,即,控制装置20在进行夹持部件驱动机构13A的动作控制而使夹持部件13e打开后,使基板升降缸13d动作而使基板2下降,使基板2的两端降到一对基板搬送输送机13b上(参照图3)。The control device 20 controls the operation of the substrate holding unit 13 to release the holding of the substrate 2 after the mold release is performed (hold release process: step ST18 shown in FIG. 9 ). Specifically, the release of the holding of the substrate 2 is performed in such a manner that the control device 20 operates the substrate elevating cylinder 13 d to move the substrate 2 after opening the clamping member 13 e by controlling the operation of the clamping member driving mechanism 13A. Descend to lower both ends of the substrate 2 onto a pair of substrate transfer conveyors 13b (see FIG. 3 ).

控制装置20在解除对基板2的保持后,使基板保持单元移动机构12动作,使基板保持单元13在水平面内移动,调整了基板搬送输送机13b的方向后,使基板搬送输送机13b及基板搬出输送机14动作,将基板2搬出到丝网印刷机1的外部(基板搬出工序。图9所示的步骤ST19)。After releasing the holding of the substrate 2, the control device 20 operates the substrate holding unit moving mechanism 12 to move the substrate holding unit 13 in the horizontal plane, and after adjusting the direction of the substrate conveying conveyor 13b, the substrate conveying conveyor 13b and the substrate The unloading conveyor 14 operates to unload the substrate 2 to the outside of the screen printing machine 1 (substrate unloading process: step ST19 shown in FIG. 9 ).

控制装置20进行了基板2的搬出后(与基板2的搬出并行),通过掩模清洗器18进行掩模15的清洗(掩模清洗工序。图9所示的步骤ST20)。在该掩模15的清洗中,控制装置20首先进行照相机和清洗器移动机构16M的动作控制,使纸部件32的清洗部位与掩模15的下面接触。然后,进行真空吸引控制阀42的动作控制,使嘴部33进行真空吸引,同时使掩模清洗器18沿Y轴方向移动(图12中所示的箭头标记F)。由此,附着于掩模15的下面的膏Pt(膏Pt的残渣)被纸部件32擦掉,清洗掩模15的下面,由此,每一张基板2的丝网印刷作业结束。After the control device 20 carries out the carrying out of the substrate 2 (in parallel with the carrying out of the substrate 2 ), the mask 15 is cleaned by the mask cleaner 18 (mask cleaning step; step ST20 shown in FIG. 9 ). In this cleaning of the mask 15 , the control device 20 first controls the operation of the camera and the washer moving mechanism 16M so that the cleaned portion of the paper member 32 comes into contact with the lower surface of the mask 15 . Then, the operation control of the vacuum suction control valve 42 is performed so that the nozzle 33 is vacuum suctioned and the mask cleaner 18 is moved in the Y-axis direction (arrow F shown in FIG. 12 ). As a result, the paste Pt (paste Pt residue) adhering to the lower surface of the mask 15 is wiped off by the paper member 32 , and the lower surface of the mask 15 is cleaned, thereby completing the screen printing operation for each substrate 2 .

这样,在本实施方式中,掩模清洗器18在将纸部件32压靠于掩模15的下面的状态下一边从吸引口33a进行真空吸引一边相对于掩模15的下面相对移动,进行掩模下面的清洗。此外,该掩模清洗器18进行的掩模15的清洗可以对每一张基板1进行丝网印刷作业,但也可以对预定的规定张进行。Thus, in the present embodiment, the mask cleaner 18 moves relative to the lower surface of the mask 15 while performing vacuum suction from the suction port 33a while pressing the paper member 32 against the lower surface of the mask 15 to perform masking. Cleaning under the mold. In addition, the cleaning of the mask 15 by the mask cleaner 18 may be performed for each substrate 1 , but may also be performed for predetermined predetermined sheets.

如上所述,本实施方式的丝网印刷机1(掩模清洗器18)的异常检测方法包括:使掩模清洗器18进行真空吸引并计测掩模清洗器18的吸引力的吸引力计测工序(步骤ST1及步骤ST6);将通过吸引力计测工序计测的掩模清洗器18的吸引力与预定的基准值进行比较(步骤ST2及步骤ST7),其结果,在计测的掩模清洗器18的吸引力低于基准值的情况下,使报知器45进行规定的报知动作的报知工序(步骤ST4及步骤ST9)。As described above, the abnormality detection method of the screen printer 1 (mask cleaner 18 ) according to the present embodiment includes a suction gauge that vacuum-suctions the mask cleaner 18 and measures the suction force of the mask cleaner 18 . measurement process (step ST1 and step ST6); compare the suction force of the mask cleaner 18 measured by the suction force measurement process with a predetermined reference value (step ST2 and step ST7), and as a result, the When the suction force of the mask cleaner 18 is lower than the reference value, the notification process of causing the notification device 45 to perform a predetermined notification operation (step ST4 and step ST9 ).

更详细而言,步骤ST1的吸引力计测工序中,在掩模清洗器18的吸引口33a不与掩模15接触的状态下使掩模清洗器18进行真空吸引,计测掩模清洗器18的吸引力(在真空管路41内通过的空气的流量),步骤ST6的吸引力计测工序中,在使掩模清洗器18的吸引口33a与掩模的下面的不含开口部15h的区域(非开口部区域R2)接触的状态下使掩模清洗器18进行真空吸引,计测掩模清洗器18的吸引力(真空管路41内的压力)。More specifically, in the suction force measurement process of step ST1, the mask cleaner 18 is vacuum-suctioned in a state where the suction port 33a of the mask cleaner 18 is not in contact with the mask 15, and the mask cleaner 18 is measured. 18 suction force (the flow rate of air passing through the vacuum line 41), in the suction force measurement process of step ST6, when the suction port 33a of the mask cleaner 18 is connected to the lower surface of the mask without the opening 15h The mask cleaner 18 was vacuum-suctioned while the regions (non-aperture region R2 ) were in contact, and the suction force of the mask cleaner 18 (the pressure in the vacuum line 41 ) was measured.

如以上说明,本实施方式的丝网印刷机1(丝网印刷机1的异常检测方法)中,计测掩模清洗器18的吸引力并将其与预定的基准值进行比较,其结果,在计测的掩模清洗器18的吸引力低于基准值的情况下,使报知器45进行规定的报知动作,因此,操作者OP能够准确地掌握掩模清洗器18产生的异常状态并采取适当的对策。由此,能够防止在吸引力不足的状态下进行掩模15的清洗的情况,能够抑制基板2的印刷不良的发生。As described above, in the screen printing machine 1 (abnormality detection method of the screen printing machine 1 ) of this embodiment, the suction force of the mask cleaner 18 is measured and compared with a predetermined reference value. As a result, When the measured suction force of the mask cleaner 18 is lower than the reference value, the notifier 45 performs a predetermined notification operation, so that the operator OP can accurately grasp the abnormal state generated by the mask cleaner 18. and take appropriate countermeasures. Thereby, it is possible to prevent cleaning of the mask 15 in a state where the suction force is insufficient, and it is possible to suppress occurrence of printing failure on the substrate 2 .

产业上的可利用性Industrial availability

提供一种操作者能够准确地掌握掩模清洗器产生的异常状态并采取适当的对策的丝网印刷机及丝网印刷机的异常检测方法。To provide a screen printing machine and an abnormality detection method of the screen printing machine in which an operator can accurately grasp an abnormal state generated in a mask cleaner and take appropriate countermeasures.

Claims (3)

1. screen process press, it possesses: mask, it has the peristome with the corresponding setting of configuration of the electrode part of substrate; Scraper plate, it is by with slip above the described mask of described substrate contacts and cream is transferred on described substrate via the peristome of described mask; The mask washer, under its state below the paper parts being pressed against described mask on one side from attract mouth carry out vacuum attraction carry out with respect to relatively moving below described mask on one side described mask below cleaning, it is characterized in that possessing:
The attraction measuring device, it makes described mask washer carry out the attraction of vacuum attraction and the described mask washer of instrumentation;
Report control device, it will be compared by the attraction of the described mask washer of described attraction measuring device instrumentation and predetermined a reference value, its result is in the situation that make lower than described a reference value the action of reporting that alarm device stipulates by the attraction of the described mask washer of described attraction measuring device instrumentation.
2. screen process press as claimed in claim 1, is characterized in that,
Described attraction measuring device makes described mask washer carry out vacuum attraction described attraction that makes described mask washer under mouthful state that does not contact described mask, the attraction of the described mask washer of instrumentation.
3. screen process press as claimed in claim 1, is characterized in that,
Described attraction measuring device make described mask washer described attract mouthful with state that the zone that does not contain described peristome below described mask contacts under, make described mask washer carry out vacuum attraction, the attraction of the described mask washer of instrumentation.
CN201220614943.XU 2012-03-22 2012-11-20 Screen printing machine Expired - Lifetime CN202923094U (en)

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CN114731782A (en) * 2019-11-18 2022-07-08 松下知识产权经营株式会社 Component mounting system, mounting head, and component mounting method
EP4400316A1 (en) * 2023-01-12 2024-07-17 ASMPT SMT Singapore Pte. Ltd. Underscreen cleaning

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JP6755143B2 (en) * 2016-08-01 2020-09-16 ヤマハ発動機株式会社 Mask cleaning device, printing machine, mask cleaning method

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JP2852342B2 (en) * 1989-08-22 1999-02-03 松下電器産業株式会社 Screen printing method
JP4994710B2 (en) * 2006-05-17 2012-08-08 ヤマハ発動機株式会社 Screen printing device
JP5280242B2 (en) * 2009-02-12 2013-09-04 日置電機株式会社 Adsorption device, inspection device, and mounting state determination method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114731782A (en) * 2019-11-18 2022-07-08 松下知识产权经营株式会社 Component mounting system, mounting head, and component mounting method
EP4400316A1 (en) * 2023-01-12 2024-07-17 ASMPT SMT Singapore Pte. Ltd. Underscreen cleaning

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