CN202827276U - 一种对称布置全自动控制智能型双机双泵固井半挂车 - Google Patents
一种对称布置全自动控制智能型双机双泵固井半挂车 Download PDFInfo
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Abstract
本实用新型涉及一种对称布置全自动控制智能型双机双泵固井半挂车。包括半挂车底盘、注浆系统、混浆系统、控制室、动力单元、管汇系统及辅助装置，所述注浆系统包括两台对称布置的主发动机，两台对称布置的变速箱，两台对称布置的三缸柱塞泵，灌注离心泵；所述混浆系统包括对称布置的计量罐和混浆罐，两台对称布置的分动箱，及供水离心泵和所述灌注离心泵作为一组与另一组循环离心泵和喷射离心泵对称布置；所述辅助装置包括对称布置的两个燃油箱，对称布置的液压油箱与润滑油箱、工具箱；所述控制室布置于操作平台上，位于混浆罐一侧。其有益效果是：整车布置采用对称分布结构,使得整车的承载更合理，工作更稳定。
Description
技术领域
本实用新型涉及一种对称布置全自动控制智能型双机双泵固井半挂车，属于油田作业设备领域。
背景技术
目前固井半挂车布置方式主要有两种，一种是计量罐在前，中间隔着操作平台，混浆罐在后的布置形式，另一种是计量罐在前，混浆罐侧置的布置形式。这两种半挂车布置方式都一定的局限性。前一种半挂车布置方式，当设备工作时，不容易监控发动机、变速箱的运行状况，后一种半挂车布置方式，当设备工作时，除同样存在不容易监控发动机、变速箱的运行状况的情况外，由于混浆罐是侧置式，半挂车左右两侧的承载不同时，设备工作时震动比较严重，既影响到设备工作的安全性，也影响到操作人员的舒适性。
发明内容
本实用新型针对上述不足，提供一种对称布置全自动控制智能型双机双泵固井半挂车，解决半挂车由于布置不对称而造成的左右承载不同，设备工作时震动比较严重问题；计量罐与混浆罐中间设有通道，可监控发动机、变速箱的运行状况。
本实用新型解决上述技术问题的技术方案如下：一种对称布置全自动控制智能型双机双泵固井半挂车，包括半挂车底盘、注浆系统、混浆系统、控制室、动力单元、管汇系统及辅助装置，其特征在于：
所述注浆系统包括两台对称布置于发动机护罩内的主发动机，两台与主发动机连接的对称布置的变速箱，两台背对背对称布置的三缸柱塞泵，以及灌注离心泵；
所述混浆系统包括对称布置的计量罐和混浆罐，两台位于所述动力单元后面对称布置的分动箱，以及供水离心泵、循环离心泵和喷射离心泵，其中供水离心泵和所述灌注离心泵作为一组与另一组的循环离心泵和喷射离心泵对称布置；
所述辅助装置包括位于所述动力单元两侧对称布置的两个燃油箱，以及液压油箱、润滑油箱、工具箱，其中所述液压油箱与润滑油箱、工具箱对称布置；
所述控制室布置于操作平台上，位于混浆罐一侧。
所述计量罐和混浆罐中间设有通道。
所述三缸柱塞泵位于半挂车底盘的后部。
所述混浆罐包括初混罐、消泡隔板和均衡罐。
所述混浆系统还包括与混浆罐的初混罐一端相连接的第一密度计，所述第一密度计的另一端连接自动混浆控制系统。
所述注浆系统还包括与混浆罐的均衡罐一端相连接的第二密度计，所述第二密度计的另一端连接三缸柱塞泵。
所述动力单元位于鹅颈平台中间。
所述管汇系统包括清水管汇、泥浆管汇、以及位于固井车后端的高压管汇。
本实用新型的有益效果是：整车布置采用对称分布的结构,保证了整车的承载更加合理，工作更加稳定；对称布置方便设备运行时对于各个部件的监控，提高了设备运行的安全性。计量罐与混浆罐中间设计有通道，解决不易监控发动机、变速箱的运行状况的问题。柱塞泵后置，提高了操作安全性、便于柱塞泵的维修保养。采用新型混浆罐，配有平滑圆弧形状消泡隔板，将混浆罐分成初混罐与均衡罐，当泥浆从混浆罐的初混室通过消泡隔板流到均衡室时，增大了泥浆与外界的接触面积，形成较薄的泥浆层，减小了泥浆内压力，使气泡自动溢出，达到有效消除气泡的目的，提高了密度检测的精度和密度控制的稳定性。双密度计控制与反馈，增加了流量精确检测，理论脉冲修正，均衡泥浆密度检测，备用与密度修正功能，为用户提供更加准确的固井数据。使用全自动智能型控制系统，通过采集泥浆密度信号自动调整发动机转速和变速箱挡位，达到调整液位的目的，减少因调整水量、灰量引起的泥浆密度波动，实现密度全流程工况稳定控制。独立的动力单元为液压系统提供动力，液压系统工作更加稳定，避免主发动机调整油门及变速箱换挡造成的液压系统波动，影响混浆密度稳定。
附图说明
图1为本实用新型固井半挂车左视图；
图2为本实用新型固井半挂车俯视图；
图3为本实用新型固井半挂车右视图。
在图1到图3中，各标号所表示的部件名称列表如下：
1、半挂车底盘，2、发动机护罩，3、主发动机，4、变速箱，5、计量罐，6、下灰阀，7、控制室，8、三缸柱塞泵，9、高压管汇，10、操作平台，11、灌注离心泵，12、清水管汇，13、供水离心泵，14、液压油箱，15、混浆罐，16、燃油箱，17、动力单元，18、分动箱，19、高能混合器，20、泥浆管汇，21、循环离心泵，22、喷射离心泵，23、润滑油箱，24、工具箱。
具体实施方式
以下结合附图对本实用新型的原理和特征进行描述，所举实例只用于解释本实用新型，并非用于限定本实用新型的范围。
一种对称布置全自动控制智能型双机双泵固井半挂车，包括半挂车底盘1、注浆系统、混浆系统、控制室7、动力单元17、管汇系统及辅助装置，其特征在于：
所述注浆系统包括两台对称布置于发动机护罩2内的主发动机3，两台与主发动机3连接的对称布置的变速箱4，两台背对背对称布置的三缸柱塞泵8，以及灌注离心泵11；
所述混浆系统包括对称布置的计量罐5和混浆罐15，两台位于所述动力单元17后面对称布置的分动箱18，以及供水离心泵13、循环离心泵21和喷射离心泵22，其中供水离心泵21和所述灌注离心泵22作为一组与另一组的循环离心泵21和喷射离心泵22对称布置；
所述辅助装置包括位于所述动力单元17两侧对称布置的两个燃油箱16，以及液压油箱14、润滑油箱23、工具箱24，其中所述液压油箱14与润滑油箱23、工具箱24对称布置；
所述控制室7布置于操作平台10上，位于混浆罐15一侧。
所述计量罐（5）和混浆罐（15）中间设有通道。
所述三缸柱塞泵8位于半挂车底盘1的后部。
所述混浆罐15包括初混罐、消泡隔板和均衡罐。
所述混浆系统还包括与混浆罐15的初混罐一端相连接的第一密度计，所述第一密度计的另一端连接自动混浆控制系统。
所述注浆系统还包括与混浆罐15的均衡罐一端相连接的第二密度计，所述第二密度计的另一端连接三缸柱塞泵8。
所述动力单元17位于鹅颈平台中间。
所述管汇系统包括清水管汇12、泥浆管汇20、以及位于固井车后端的高压管汇9。
固井作业时，供水离心泵13吸入清水泵到计量罐5内，喷射离心泵22从计量罐5吸入清水加压后喷射到高能混合器19中，与下灰阀6进入的干灰混合后进入混浆罐15，通过搅拌器搅拌均匀混合。其中部分泥浆通过循环离心泵21再次泵入高能混合器19中，实现泥浆的二次循环混合，同时一部分泥浆经过第一密度计实现泥浆密度的检测，将密度信号提供给自动混浆控制系统，自动调整清水、干灰的排量以稳定泥浆密度。混浆罐15的均衡室中混合好的泥浆经过第二密度计检测密度后，通过灌注离心泵11泵送给三缸柱塞泵8，由主发动机3通过变速箱4带动三缸柱塞泵8完成泥浆的泵送作业，满足固井作业的需求。以上离心泵和搅拌器的动力通过动力单元17驱动的液压系统提供。
以上所述仅为本实用新型的较佳实施例，并不用以限制本实用新型，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。
Claims (8)
1.一种对称布置全自动控制智能型双机双泵固井半挂车，包括半挂车底盘（1）、注浆系统、混浆系统、控制室（7）、动力单元（17）、管汇系统及辅助装置，其特征在于：
所述注浆系统包括两台对称布置于发动机护罩（2）内的主发动机（3），两台与主发动机（3）连接的对称布置的变速箱（4），两台背对背对称布置的三缸柱塞泵（8），以及灌注离心泵（11）；
所述混浆系统包括对称布置的计量罐（5）和混浆罐（15），两台位于所述动力单元（17）后面对称布置的分动箱（18），以及供水离心泵（13）、循环离心泵（21）和喷射离心泵（22），其中供水离心泵（13）和所述灌注离心泵（11）作为一组与另一组的循环离心泵（21）和喷射离心泵（22）对称布置；
所述辅助装置包括位于所述动力单元（17）两侧对称布置的两个燃油箱（16），以及液压油箱（14）、润滑油箱（23）、工具箱（24），其中所述液压油箱（14）与润滑油箱（23）、工具箱（24）对称布置；
所述控制室（7）布置于操作平台（10）上，位于混浆罐（15）一侧。
2.根据权利要求1所述的一种对称布置全自动控制智能型双机双泵固井半挂车，其特征在于，所述计量罐（5）和混浆罐（15）中间设有通道。
3.根据权利要求1所述的一种对称布置全自动控制智能型双机双泵固井半挂车，其特征在于，所述三缸柱塞泵（8）位于半挂车底盘（1）的后部。
4. 根据权利要求1所述的一种对称布置全自动控制智能型双机双泵固井半挂车，其特征在于，所述混浆罐（15）包括初混罐、消泡隔板和均衡罐。
5.根据权利要求1或2或3所述的一种对称布置全自动控制智能型双机双泵固井半挂车，其特征在于，所述混浆系统还包括与混浆罐（15）的初混罐一端相连接的第一密度计，所述第一密度计的另一端连接自动混浆控制系统。
6.根据权利要求1或2或3所述的一种对称布置全自动控制智能型双机双泵固井半挂车，其特征在于，所述注浆系统还包括与混浆罐（15）的均衡罐一端相连接的第二密度计，所述第二密度计的另一端连接三缸柱塞泵（8）。
7.根据权利要求6所述的一种对称布置全自动控制智能型双机双泵固井半挂车，其特征在于，所述动力单元（17）位于鹅颈平台中间。
8.根据权利要求1所述的一种对称布置全自动控制智能型双机双泵固井半挂车，其特征在于，所述管汇系统包括清水管汇（12）、泥浆管汇（20）、以及位于固井车后端的高压管汇（9）。
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