CN202232203U - Transmission case for double-knife reciprocating cutter - Google Patents
Transmission case for double-knife reciprocating cutter Download PDFInfo
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- CN202232203U CN202232203U CN 201120344241 CN201120344241U CN202232203U CN 202232203 U CN202232203 U CN 202232203U CN 201120344241 CN201120344241 CN 201120344241 CN 201120344241 U CN201120344241 U CN 201120344241U CN 202232203 U CN202232203 U CN 202232203U
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 23
- 239000003351 stiffener Substances 0.000 claims 4
- 230000007246 mechanism Effects 0.000 abstract description 17
- 230000033001 locomotion Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 241001124569 Lycaenidae Species 0.000 description 2
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
一种双动刀往复式切割器传动箱,涉及农业机械,尤其是一种用于减小双动刀往复式切割器体积的双动刀往复式切割器传动箱。本实用新型的一种双动刀往复式切割器传动箱,包括箱体、上摆臂以及下摆臂,其特征在于所述的箱体内集成动力输入轴、大锥齿轮、小锥齿轮和偏心机构总成,动力输出轴一端为花键形式与外接动力连接,另一端与大椎齿轮固定连接;小锥齿轮安装在偏心机构总成上,并与大锥齿轮啮合;偏心机构总成与上摆臂、下摆臂分别连接,带动上摆臂和下摆臂做往复运动。本实用新型的双动刀往复式切割器传动箱,结构紧凑,便于连接,能方便的在小型农具与双动刀往复式切割器之间实现传动功能。
A double-moving knife reciprocating cutter transmission box relates to agricultural machinery, in particular to a double-moving knife reciprocating cutter transmission box for reducing the volume of the double-moving knife reciprocating cutter. A double-moving knife reciprocating cutter transmission box of the present utility model includes a box body, an upper swing arm and a lower swing arm, and is characterized in that a power input shaft, a large bevel gear, a small bevel gear and an eccentric mechanism are integrated in the box Assembly, one end of the power output shaft is splined to connect with the external power, and the other end is fixedly connected to the large gear; the small bevel gear is installed on the eccentric mechanism assembly and meshes with the large bevel gear; the eccentric mechanism assembly is connected to the upper swing arm and the lower swing arm are respectively connected to drive the upper swing arm and the lower swing arm to reciprocate. The transmission box of the double-moving-knife reciprocating cutter of the utility model has a compact structure, is convenient for connection, and can conveniently realize the transmission function between the small farm tool and the double-moving-knife reciprocating cutter.
Description
技术领域 technical field
本实用新型涉及农业机械,尤其是一种用于减小双动刀往复式切割器体积的双动刀往复式切割器传动箱。 The utility model relates to agricultural machinery, in particular to a double-moving knife reciprocating cutter transmission box for reducing the volume of the double-moving knife reciprocating cutter.
背景技术 Background technique
目前,在稻麦收割机上均使用单动刀往复式切割器,其结构是切割器梁上安装有一定数量的护刃器,每个护刃器上都有定刀片,定刀片上部有护舌,护刃器体尖部用于导禾。动刀杆与动刀片位于护舌下部。当动刀片在定刀片作往复运动时,利用定刀片和护舌作横向支承割断作物。单动刀往复式切割器的特点是只需驱动一组动刀片作往复运动即可,但在使用中,它存在着以下不足之处:一是,由于动刀杆上固定一组动刀片,其质量大,作高速往复运动时作用于切割器驱动机构上的惯性力较大,且只能作部分平衡,因此机器振动和磨损较大,极易引起故障;二是,由于动刀片运动,定动片固定,平均切割速度不高,若增加切割速度,必需提高驱动机构转速,而转速增加使惯性进一步增大,因此也限制了提高机器作业效率。 At present, single-action knife reciprocating cutters are used on rice and wheat harvesters. The structure is that a certain number of edge guards are installed on the cutter beam, and each edge guard has a fixed blade, and there is a tongue guard on the upper part of the fixed blade. , The tip of the blade guard body is used to guide the grain. The moving knife rod and the moving blade are located at the lower part of the tongue guard. When the movable blade reciprocates on the fixed blade, the fixed blade and the tongue guard are used as lateral support to cut off the crops. The single-moving knife reciprocating cutter is characterized in that it only needs to drive a set of moving blades for reciprocating motion, but in use, it has the following disadvantages: First, because a set of moving blades is fixed on the moving knife rod, Its mass is large, and the inertial force acting on the driving mechanism of the cutter is relatively large when it is in high-speed reciprocating motion, and it can only be partially balanced, so the vibration and wear of the machine are relatively large, and it is easy to cause failure; The fixed rotor is fixed, and the average cutting speed is not high. If the cutting speed is increased, the speed of the driving mechanism must be increased, and the increase of the speed will further increase the inertia, which also limits the improvement of the machine's operating efficiency.
为了克服在稻麦收割机上使用单动刀往复式切割器的不足,采用双动刀往复式切割器是一种解决方案。工作时,双动刀往复式切割器上下动刀作速度相同、行程相等,方向相反往复运动切割作物,因此,在行程相同时其切割速度是单动刀的二倍,切割速度大,且作用于驱动机构上的往复运动惯性力相互抵消,因此振动小、磨损少、故障少。而现有的双动刀往复式切割器基本是与中、大型联合收割机配套使用,且其驱动装置安装在工作幅宽的一侧或两侧,采用曲柄连杆等机构实现往复运动,其结构形式针对小型农机具安装时较复杂,不利于布置。 In order to overcome the deficiency of using the single-action knife reciprocating cutter on the rice and wheat harvester, it is a kind of solution to adopt the double-action knife reciprocating cutter. When working, the double-moving knife reciprocating cutter moves up and down at the same speed and equal stroke, and reciprocates in the opposite direction to cut crops. Therefore, when the stroke is the same, its cutting speed is twice that of the single-moving knife, the cutting speed is large, and the effect The reciprocating inertial forces on the driving mechanism cancel each other out, so there is less vibration, less wear and less failure. And the existing double-moving knife reciprocating cutter is basically used with medium and large combine harvesters, and its driving device is installed on one side or both sides of the working width, and mechanisms such as crank connecting rods are used to realize reciprocating motion. The structural form is more complicated to install for small-scale agricultural implements, which is not conducive to layout.
发明内容 Contents of the invention
本实用新型所要解决的就是现有双动刀往复式切割器体积大,无法安装在小型农具上使用的问题,提供一种体积小,适用于小型农具安装双动刀往复式切割器的双动刀往复式切割器传动箱。 What the utility model aims to solve is the problem that the existing double-moving knife reciprocating cutter has a large volume and cannot be installed and used on small agricultural tools. Knife reciprocating cutter transmission box.
本实用新型的一种双动刀往复式切割器传动箱,包括箱体、上摆臂以及下摆臂,其特征在于所述的箱体内集成动力输入轴、大锥齿轮、小锥齿轮和偏心机构总成,动力输出轴一端为花键形式与外接动力连接,另一端与大椎齿轮固定连接;小锥齿轮安装在偏心机构总成上,并与大锥齿轮啮合;偏心机构总成与上摆臂、下摆臂分别连接,带动上摆臂和下摆臂做往复运动。 A double-moving knife reciprocating cutter transmission box of the present utility model includes a box body, an upper swing arm and a lower swing arm, and is characterized in that a power input shaft, a large bevel gear, a small bevel gear and an eccentric mechanism are integrated in the box Assembly, one end of the power output shaft is splined to connect with the external power, and the other end is fixedly connected to the large gear; the small bevel gear is installed on the eccentric mechanism assembly and meshes with the large bevel gear; the eccentric mechanism assembly is connected to the upper swing arm and the lower swing arm are respectively connected to drive the upper swing arm and the lower swing arm to reciprocate.
所述的偏心机构总成包括偏心轴、上摆臂轴、下摆臂轴、下臂和偏心臂,偏心轴与上摆臂轴竖直设置,且相互平行;偏心轴上设置上、下两个水平的偏心臂;上摆臂轴从上至下分别连接下摆臂轴和下臂,下摆臂轴与下臂分别通过销轴与上、下设置的两个偏心臂铰接;上摆臂轴与下摆臂轴上均设置有花键,并通过花键分别与上摆臂、下摆臂连接。 The eccentric mechanism assembly includes an eccentric shaft, an upper swing arm shaft, a lower swing arm shaft, a lower arm and an eccentric arm. The eccentric shaft and the upper swing arm shaft are arranged vertically and parallel to each other; Horizontal eccentric arm; the shaft of the upper swing arm connects the shaft of the lower swing arm and the lower arm respectively from top to bottom; The arm shafts are all provided with splines, and are respectively connected with the upper swing arm and the lower swing arm through the splines.
所述的传动箱箱体前端端面上设置有四个螺纹孔,传动箱通过螺纹孔与切割器连接。 Four threaded holes are arranged on the front end surface of the transmission box body, and the transmission box is connected with the cutter through the threaded holes.
外接动力通过花键带动动力输入轴转动,动力输入轴通过其上固定安装的大锥齿轮以及与大锥齿轮啮合的小锥齿轮将动力传递至偏心轴处,带动偏心轴以及偏心轴上、下设置的偏心臂旋转,上偏心臂由销轴带动下摆臂轴做往复的旋转运动,下偏心臂通过销轴带动下臂转动,以此带动上摆臂轴做往复的旋转运动,上摆臂与下摆臂分别由上摆臂轴及下摆臂轴带动做往复运动,以此带动双动刀往复式切割器完成切割工作。 The external power drives the power input shaft to rotate through the spline, and the power input shaft transmits the power to the eccentric shaft through the large bevel gear fixed on it and the small bevel gear meshing with the large bevel gear, driving the eccentric shaft and the eccentric shaft up and down The set eccentric arm rotates, the upper eccentric arm drives the lower swing arm shaft to perform reciprocating rotational movement through the pin shaft, and the lower eccentric arm drives the lower arm to rotate through the pin shaft, thereby driving the upper swing arm shaft to perform reciprocating rotational movement. The lower swing arm is respectively driven by the upper swing arm shaft and the lower swing arm shaft to reciprocate, so as to drive the double-knife reciprocating cutter to complete the cutting work.
本实用新型的双动刀往复式切割器传动箱,结构紧凑,便于连接,能方便的在小型农具与双动刀往复式切割器之间实现传动功能,有效减小传统双动刀往复式切割器的体积,便于安装在小型农具上使用,传动方式采用偏心式传动,方便机具连接,减少维护次数,提供使用率,降低生产成本。 The transmission box of the double-knife reciprocating cutter of the utility model has a compact structure and is easy to connect, and can conveniently realize the transmission function between small-scale agricultural tools and the double-knife reciprocating cutter, effectively reducing the traditional double-knife reciprocating cutting. The small size of the machine makes it easy to install and use on small agricultural tools. The transmission mode adopts eccentric transmission, which is convenient for machine tool connection, reduces maintenance times, improves utilization rate, and reduces production costs.
附图说明 Description of drawings
图1为本实用新型剖面结构示意图。 Fig. 1 is a schematic cross-sectional structure diagram of the utility model.
图2为本实用新型俯视图。 Fig. 2 is a top view of the utility model.
图3为本实用新型偏心机构总成结构示意图。 Fig. 3 is a structural schematic diagram of the eccentric mechanism assembly of the utility model.
图4为本实用新型偏心机构总成俯视图。 Fig. 4 is a top view of the eccentric mechanism assembly of the present invention.
图5为本实用新型偏心轴结构示意图。 Fig. 5 is a schematic diagram of the structure of the eccentric shaft of the utility model.
图6为本实用新型偏心轴俯视图。 Fig. 6 is a plan view of the eccentric shaft of the utility model.
其中,箱体1,上摆臂2,下摆臂3,动力输入轴4,大锥齿轮5,小锥齿轮6,偏心轴7,上摆臂轴8,下摆臂轴9,下臂10,偏心臂11,销轴12。
Among them, box 1, upper swing arm 2, lower swing arm 3,
具体实施方式 Detailed ways
实施例1:一种双动刀往复式切割器传动箱,包括箱体1、上摆臂2以及下摆臂3,箱体1内集成动力输入轴4、大锥齿轮5、小锥齿轮6和偏心机构总成,动力输出轴一端为花键形式与外接动力连接,另一端与大椎齿轮固定连接;小锥齿轮6安装在偏心机构总成上,并与大锥齿轮5啮合;偏心机构总成与上摆臂2、下摆臂3分别连接,带动上摆臂2和下摆臂3做往复运动。偏心机构总成包括偏心轴7、上摆臂轴8、下摆臂轴9、下臂10和偏心臂11,偏心轴7与上摆臂轴8均竖直设置,且相互平行;偏心轴7上设置上、下两个水平的偏心臂11;上摆臂轴8从上至下分别连接下摆臂轴9和下臂10,下摆臂轴9与下臂10分别通过销轴12与上、下设置的两个偏心臂11铰接;上摆臂轴8与下摆臂轴9上均设置有花键,并通过花键分别与上摆臂2、下摆臂3连接。传动箱箱体1前端端面上设置有四个螺纹孔,传动箱通过螺纹孔与切割器连接。
Embodiment 1: A double-moving knife reciprocating cutter transmission box, including a box body 1, an upper swing arm 2 and a lower swing arm 3, and a
外接动力通过花键带动动力输入轴4转动,动力输入轴4动过其上固定安装的大锥齿轮5以及与大锥齿轮5啮合的小锥齿轮6将动力传递至偏心轴7处,带动偏心轴7以及偏心轴7上上、下设置的偏心臂11旋转,上偏心臂11由销轴12带动下摆臂轴9做往复的旋转运动,下偏心臂11通过销轴12带动下臂10转动,以此带动上摆臂轴8做往复的旋转运动,上摆臂2与下摆臂3分别由上摆臂轴8及下摆臂轴9带动做往复运动,以此带动双动刀往复式切割器完成切割工作。
The external power drives the
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120344241 CN202232203U (en) | 2011-09-15 | 2011-09-15 | Transmission case for double-knife reciprocating cutter |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201120344241 CN202232203U (en) | 2011-09-15 | 2011-09-15 | Transmission case for double-knife reciprocating cutter |
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| CN202232203U true CN202232203U (en) | 2012-05-30 |
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| CN 201120344241 Expired - Lifetime CN202232203U (en) | 2011-09-15 | 2011-09-15 | Transmission case for double-knife reciprocating cutter |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105052352A (en) * | 2015-07-17 | 2015-11-18 | 重庆嘉木机械有限公司 | Shears driving and transmitting box structure for grass-cutting and mini-tilling integrated machine |
| CN105052346A (en) * | 2015-07-17 | 2015-11-18 | 重庆嘉木机械有限公司 | Shear and rocker arm arrangement structure of grass-cutting-tilling dual function machine |
| CN107683712A (en) * | 2017-10-20 | 2018-02-13 | 东莞市佑宸机电科技有限公司 | The structure of the head of the double-blade brush cutter |
| CN108323308A (en) * | 2018-05-20 | 2018-07-27 | 咸宁职业技术学院 | A kind of double sickle cutterbar and driving device |
| CN112840881A (en) * | 2021-02-25 | 2021-05-28 | 国网冀北电力有限公司廊坊供电公司 | Electric power trimming means |
-
2011
- 2011-09-15 CN CN 201120344241 patent/CN202232203U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105052352A (en) * | 2015-07-17 | 2015-11-18 | 重庆嘉木机械有限公司 | Shears driving and transmitting box structure for grass-cutting and mini-tilling integrated machine |
| CN105052346A (en) * | 2015-07-17 | 2015-11-18 | 重庆嘉木机械有限公司 | Shear and rocker arm arrangement structure of grass-cutting-tilling dual function machine |
| CN107683712A (en) * | 2017-10-20 | 2018-02-13 | 东莞市佑宸机电科技有限公司 | The structure of the head of the double-blade brush cutter |
| CN108323308A (en) * | 2018-05-20 | 2018-07-27 | 咸宁职业技术学院 | A kind of double sickle cutterbar and driving device |
| CN112840881A (en) * | 2021-02-25 | 2021-05-28 | 国网冀北电力有限公司廊坊供电公司 | Electric power trimming means |
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Granted publication date: 20120530 |