CN202237812U - Dismountable column type film assembly - Google Patents
Dismountable column type film assembly Download PDFInfo
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- CN202237812U CN202237812U CN2011203926333U CN201120392633U CN202237812U CN 202237812 U CN202237812 U CN 202237812U CN 2011203926333 U CN2011203926333 U CN 2011203926333U CN 201120392633 U CN201120392633 U CN 201120392633U CN 202237812 U CN202237812 U CN 202237812U
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- 239000012528 membrane Substances 0.000 claims abstract description 85
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 206010058109 Hangnail Diseases 0.000 claims 1
- 238000010586 diagram Methods 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 239000003292 glue Substances 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 11
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000000835 fiber Substances 0.000 description 6
- 239000012510 hollow fiber Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000009827 uniform distribution Methods 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000009194 climbing Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000009285 membrane fouling Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
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- Separation Using Semi-Permeable Membranes (AREA)
Abstract
本实用新型涉及一种可拆卸式柱式膜组件,包括由机械连接的封头(1)、膜壳(9),及由胶层骨架(10)、浓水管(8)、支撑管(7)、均化盘(3)、空心销钉(4)、管束(6)及膜丝组成的膜滤芯、进水支撑管(2)、密封图(5)、密封图(11)、密封图(14)、卡箍(12)组成的可拆卸式部件,其特征在于所述膜滤芯与膜壳(9)之间为可拆卸式连接;所述膜丝靠近进水支撑管(2)的一端开孔胶合,另一端封闭为束状分散结构。本实用新型的可拆卸式柱式膜组件外部、内部均可拆卸,灵活实现膜滤芯的清洗、维护、修复、故障处置及更换;并实现结构件的利用;降低膜壳体的报废处置。
The utility model relates to a detachable column type membrane module, which comprises a mechanically connected head (1), a membrane shell (9), and a glue layer skeleton (10), a concentrated water pipe (8), a support pipe (7 ), homogenizing disc (3), hollow pin (4), tube bundle (6) and membrane filter element composed of membrane filaments, water inlet support tube (2), sealing diagram (5), sealing diagram (11), sealing diagram ( 14), a detachable part composed of a clamp (12), characterized in that the membrane filter element and the membrane housing (9) are detachably connected; the membrane wire is close to one end of the water inlet support pipe (2) The openings are glued together, and the other end is closed into a beam-like dispersed structure. The detachable column membrane module of the utility model can be disassembled both externally and internally, which can flexibly realize the cleaning, maintenance, repair, fault handling and replacement of the membrane filter element; realize the utilization of structural parts; and reduce the scrap disposal of the membrane shell.
Description
【技术领域】 【Technical field】
本实用新型涉及水处理设备。更具体地,本实用新型涉及一种内部可拆卸的膜组件,可用于中水回用及净水生产。The utility model relates to water treatment equipment. More specifically, the utility model relates to an internal detachable membrane module, which can be used for reuse of reclaimed water and production of purified water.
【背景技术】 【Background technique】
近年来随着膜行业的发展,膜技术的应用越来越多的引起人们的关注。中空纤维膜组件因其独特的结构特点,如装填密度大、自支撑体系等已被广泛的应用于污水处理、废水回用等诸多领域。但特别对于高浊度的水处理应用中,不可避免会出现膜污染问题及膜元件污堵,影响元件过滤效率和使用寿命。因此,降低膜污染及膜元件的抗污堵性、提高膜元件的过滤效率、延长其使用寿命、改善元件内水流均匀性、特别是滤芯部分的优化设计日益受关注。In recent years, with the development of the membrane industry, more and more applications of membrane technology have attracted people's attention. Hollow fiber membrane modules have been widely used in many fields such as sewage treatment and wastewater reuse due to their unique structural characteristics, such as high packing density and self-supporting system. However, especially for high turbidity water treatment applications, membrane fouling and fouling of membrane elements will inevitably occur, which will affect the filtration efficiency and service life of elements. Therefore, reducing membrane fouling and anti-fouling of membrane elements, improving the filtration efficiency of membrane elements, prolonging their service life, improving the uniformity of water flow in elements, and especially the optimized design of filter elements are increasingly concerned.
现有的外压柱式中空纤维膜元件中的滤芯一般有两种结构形式:一种为双端浇注,即具有出水端树脂固定层和进水端树脂固定层,且至少有一端开口;另一种为通过U形单端开口浇注,形成出水端树脂固定层。这两种结构存在以下实施缺陷:The filter elements in the existing external pressure column type hollow fiber membrane elements generally have two structural forms: one is double-ended casting, that is, it has a resin fixed layer at the water outlet and a resin fixed layer at the water inlet, and at least one end is open; One is pouring through a U-shaped single-end opening to form a resin fixing layer at the water outlet. Both structures suffer from the following implementation flaws:
第一、双端浇注型滤芯的两端分别是进水端树脂固定层和出水端树脂固定层,中空纤维膜丝固定在其间,因此使用时极易对膜丝根部造成损伤,大大降低了膜元件的使用寿命。First, the two ends of the double-ended pouring filter element are the resin fixed layer at the water inlet and the resin fixed layer at the water outlet, and the hollow fiber membrane is fixed between them. Therefore, it is very easy to damage the root of the membrane during use, which greatly reduces the damage of the membrane. Component life.
第二、对于双端固定的外压式膜元件而言,纤维间水流道较狭窄,极易形成死角,容易导致堵塞,堵塞后的膜元件将不可恢复,直接影响其使用寿命。Second, for the external pressure membrane elements fixed at both ends, the water flow path between the fibers is relatively narrow, which can easily form dead angles and easily lead to clogging. The clogged membrane elements will not be recoverable, which will directly affect their service life.
第三、对于U形单端浇注滤芯,其膜丝内部水流道弯曲,当受到水流剪切作用和水流冲击应力集中影响时,会明显降低膜元件的使用寿命。Third, for the U-shaped single-end cast filter element, the inner water channel of the membrane wire is bent, and when it is affected by the shearing action of the water flow and the concentration of the impact stress of the water flow, the service life of the membrane element will be significantly reduced.
第四、无论是双端浇注还是单端浇注的滤芯,在浇注树脂时,由于聚合物的爬杆效应会使得树脂沿纤维丝外壁爬升,浇注工序完成后纤维丝明显变脆,而固化后的树脂固定层的高度会低于树脂沿纤维丝外壁爬升的高度,加剧了纤维丝根部脆化。这样当纤维丝在使用中出现晃动时,其根部易折断,不但直接影响膜元件的使用寿命,而且产品难以保证出水水质。Fourth, regardless of whether it is a filter element cast at both ends or single-ended, when pouring resin, due to the climbing rod effect of the polymer, the resin will climb up along the outer wall of the fiber filament. The height of the resin fixed layer will be lower than the climbing height of the resin along the outer wall of the fiber filament, which will exacerbate the embrittlement of the fiber filament root. In this way, when the fiber filament shakes during use, its root is easily broken, which not only directly affects the service life of the membrane element, but also makes it difficult to ensure the quality of the effluent.
针对上述问题,有大量专利或专利申请或通过优化膜组件浇注方法、或通过改变组件端头的设计、流道设计等在一定程度上提高了中空纤维膜丝的耐污染性,延长了组件的使用寿命和运行周期。例如中国专利申请200510015346.X、200910110831.3或ZL200520027729.4公开的采用在中空纤维根部实施二次浇注形成保护层,以防止纤维膜的破损,提高了出水质量和膜元件的使用寿命。但是,由于其膜元件制备和设计优化繁琐复杂,不能很好的兼顾膜元件的维护保养和膜丝的耐污染,以及整套膜过滤装置的产水质量。In response to the above problems, a large number of patents or patent applications have improved the pollution resistance of the hollow fiber membrane to a certain extent by optimizing the casting method of the membrane module, or by changing the design of the module end and flow channel, and prolonging the life of the module. service life and operating cycles. For example, Chinese patent applications 200510015346.X, 200910110831.3 or ZL200520027729.4 disclose the use of secondary pouring at the root of the hollow fiber to form a protective layer to prevent damage to the fiber membrane and improve the quality of the effluent and the service life of the membrane element. However, due to the cumbersome and complicated preparation and design optimization of the membrane elements, the maintenance of the membrane elements, the pollution resistance of the membrane filaments, and the water quality of the entire membrane filtration device cannot be well considered.
又例如美国专利申请US5248424公开了一种在集水基板之间设置拱形无壳、无约束的中空纤维膜组件,使膜丝呈浮游状态,可自由摆动。该技术能够提高膜丝的自由度、改善了水处理性能,但实际使用中发现浮游状态的膜丝会呈大幅面屏幕状,会使得膜丝受力不均匀,也会影响膜组件的使用寿命和产水水质。Another example is the US patent application US5248424 which discloses an arched shellless and unconstrained hollow fiber membrane module arranged between water collecting substrates, so that the membrane filaments are in a floating state and can swing freely. This technology can increase the degree of freedom of the membrane filaments and improve the water treatment performance. However, in actual use, it is found that the membrane filaments in the floating state will be in the shape of a large screen, which will cause uneven force on the membrane filaments and affect the service life of the membrane modules. and water quality.
然而现有技术中,膜组件多为一体式设计,当膜丝被彻底污堵、或使用寿命已尽时,必须更换膜组件。然而,申请人在实践中发现,对于整体的膜组件而言,实际上必须更换的只是膜组件中的滤芯部分。同时更换其余部分增加了反应器的使用成本,也造成浪费。However, in the prior art, the membrane modules are mostly designed in one piece. When the membrane filaments are completely fouled or the service life is exhausted, the membrane modules must be replaced. However, the applicant found in practice that for the whole membrane module, only the filter element in the membrane module needs to be replaced. Simultaneously replacing the remaining parts increases the use cost of the reactor and also causes waste.
【实用新型内容】 【Content of utility model】
本实用新型的目的是提供一种便于拆卸、利于维护、维修、故障处理的可拆卸式柱式膜组件。The purpose of the utility model is to provide a detachable column type membrane module which is convenient for disassembly, maintenance, repair and fault treatment.
为了实现上述目的,本实用新型提供一种可拆卸式柱式膜组件,包括由机械连接的进产水封头1、膜壳9,及由胶层骨架10、浓水管8、支撑管7、均化盘3、空心销钉4、管束6及膜丝组成的膜滤芯、进水支撑管2、密封图5、密封图11、密封图14、卡箍12组成的可拆卸式部件,其中,所述膜滤芯与膜壳9之间为可拆卸式连接;所述膜丝靠近进水支撑管2的一端开孔胶合,另一端封闭成为束状分散结构。In order to achieve the above purpose, the utility model provides a detachable column membrane module, which includes a mechanically connected inlet water head 1, a membrane shell 9, and a glue layer skeleton 10, a concentrated water pipe 8, a support pipe 7, Homogenizing disc 3, hollow pin 4, tube bundle 6 and membrane filter element composed of membrane filaments, water inlet support tube 2, sealing figure 5, sealing figure 11, sealing figure 14, and clamp 12 are detachable parts, wherein the The membrane filter element and the membrane housing 9 are detachably connected; one end of the membrane filament close to the water inlet support pipe 2 is glued with a hole, and the other end is closed to form a bundle-like dispersed structure.
优选地,所述进产水封头1、膜壳9之间的机械连接为可拆卸式的。Preferably, the mechanical connection between the feed water head 1 and the membrane shell 9 is detachable.
优选地,所述由胶层骨架10、浓水管8、支撑管7、均化盘3、空心销钉4、管束6及膜丝组成的膜滤芯为可拆卸式结构,即可以从膜壳中抽出。Preferably, the membrane filter element composed of the glue layer skeleton 10, the concentrated water pipe 8, the support pipe 7, the homogenizing disc 3, the hollow pin 4, the tube bundle 6 and the membrane wire is a detachable structure, that is, it can be pulled out from the membrane shell .
根据上述可拆卸式柱式膜组件的一种优选的实施方式,其中管束6底端与均化盘3之间有排水空间,有利于膜组件的反洗排空。According to a preferred embodiment of the above-mentioned detachable column membrane module, there is a drainage space between the bottom end of the tube bundle 6 and the homogenizing plate 3, which is beneficial to the backwashing and emptying of the membrane module.
具体地,在于均化盘3的外边缘安装密封图5,用于补偿拆卸时的安装空隙,消除局部区域的布水不均匀。Specifically, the seal Figure 5 is installed on the outer edge of the homogenizing disc 3 to compensate for the installation gap during disassembly and eliminate uneven water distribution in local areas.
优选地,空心销钉4安装在均化盘3底部,所述空心销钉4为中空开槽倒刺型柱装结构,可进行拆卸,利于单束分离进行离散清洗。Preferably, the hollow pin 4 is installed at the bottom of the homogenizing pan 3, and the hollow pin 4 is a hollow, slotted and barbed column-mounted structure, which can be disassembled to facilitate the separation of single bundles for discrete cleaning.
在本实用新型中,进水端为管束6单端约束膜丝,形成分散束装结构。In the utility model, the water inlet end is a tube bundle 6 single-ended constraining membrane filaments, forming a dispersed bundle structure.
更优选地,所述膜滤芯由管束6进行膜丝微束化,环形多层均匀分布在均化盘3中,利于水、气的均匀分布。More preferably, the membrane filter element is micro-bundled by the tube bundle 6, and the ring-shaped multi-layers are evenly distributed in the homogenizing disc 3, which is beneficial to the uniform distribution of water and air.
优选地,所述进水支撑管2不仅可以实现圆周方向内均匀布水布气,同时支撑膜滤芯,缓冲因进水、进气时的内部冲击。Preferably, the water inlet support pipe 2 can not only realize the uniform distribution of water and air in the circumferential direction, but also support the membrane filter element to buffer the internal impact caused by water inlet and air inlet.
优选地,所述均化盘3外侧圆周开密封槽,用密封图密封,补偿侧隙、减小泄露。Preferably, a sealing groove is opened on the outer circumference of the homogenizing disc 3 and sealed with a sealing pattern to compensate for backlash and reduce leakage.
本实用新型的可拆卸式柱式膜组件外部、内部均可拆卸,灵活实现膜滤芯的清洗、维护、修复、故障处置及更换;并实现结构件的利用;降低膜壳体的报废处置。The detachable column membrane module of the utility model can be disassembled both externally and internally, which can flexibly realize the cleaning, maintenance, repair, fault handling and replacement of the membrane filter element; realize the utilization of structural parts; and reduce the scrap disposal of the membrane shell.
【附图说明】 【Description of drawings】
图1是本实用新型的可拆卸式柱式膜组件剖面结构示意图;Fig. 1 is a schematic diagram of a cross-sectional structure of a detachable column membrane module of the present invention;
其中:1、封头;2、进水支撑管;3、均化盘;4、空心销钉;5、密封图;6、管束;7、支撑管;8、浓水管;9、膜壳;10、胶层骨架;11、密封图;12、卡箍;13、中心管;14、密封图。Among them: 1. Head; 2. Inlet support pipe; 3. Homogenizing plate; 4. Hollow pin; 5. Sealing figure; 6. Tube bundle; 7. Support pipe; 8. Concentrated water pipe; 1. Adhesive layer skeleton; 11. Sealing figure; 12. Clamp; 13. Central tube; 14. Sealing figure.
图2是本实用新型的均化盘3剖面结构示意图;Fig. 2 is the schematic diagram of the sectional structure of homogenizing disc 3 of the present utility model;
图3是本实用新型的空心销钉4剖面结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of the hollow pin 4 of the present invention.
【具体实施方式】 【Detailed ways】
下述实施例非限制性地说明本实用新型的可拆卸式柱式膜组件。本技术领域的普通技术人员在不脱离本实用新型的精神和范围的情况下,还可以对本实用新型的结构尺寸做出各种变化和修改,但所有等效的技术方案都属于本实用新型的范畴,本实用新型保护范围是由权利要求书所限定的。The following examples illustrate the detachable column membrane module of the present invention without limitation. Those of ordinary skill in the art can also make various changes and modifications to the structural dimensions of the present utility model without departing from the spirit and scope of the present utility model, but all equivalent technical solutions belong to the utility model Category, the utility model protection scope is defined by the claims.
所述膜组件为9”柱式可拆卸式柱式膜组件,壳体直径φ238mm,包括封头1、进水支撑管2、均化盘3、空心销钉4、密封图5、管束6、支撑管7、浓水管8、膜壳9、胶层骨架10、密封图11、卡箍12、中心管13、密封图14。The membrane module is a 9" column detachable column membrane module with a shell diameter of φ238mm, including a head 1, a water inlet support pipe 2, a homogenizing disc 3, a hollow pin 4, a sealing pattern 5, a tube bundle 6, and a support Pipe 7, concentrated water pipe 8, membrane shell 9, glue layer skeleton 10, sealing figure 11, clamp 12, center pipe 13, sealing figure 14.
胶层骨架10、浓水管8、支撑管7、均化盘3、空心销钉4、管束6及膜丝组成独立的膜滤芯。The adhesive layer skeleton 10, the concentrated water pipe 8, the support pipe 7, the homogenizing disc 3, the hollow pin 4, the tube bundle 6 and the membrane wire form an independent membrane filter element.
膜滤芯、进产水封头1、进水支撑管2、膜壳9、可通过卡箍12连接组成完整的膜组件。通过拆卸卡箍实现组件分体,膜滤芯可单独从膜壳9中抽出。The membrane filter element, feed water head 1, feed water support pipe 2, and membrane shell 9 can be connected by clamps 12 to form a complete membrane module. By dismantling the clamp, the components can be separated, and the membrane filter element can be pulled out from the membrane housing 9 separately.
管束6约束膜丝,为微束单元,环形双层分布在均化盘3中,利于水、气的均匀分布。The tube bundles 6 constrain the membrane filaments, which are micro-bundle units, and the annular double layer is distributed in the homogenizing disk 3, which is beneficial to the uniform distribution of water and air.
管束6底部与均化盘3保持一定距离,便于膜组件的反洗水的排空。A certain distance is kept between the bottom of the tube bundle 6 and the homogenizing disc 3 to facilitate the emptying of the backwash water of the membrane module.
空心销钉4为柱状中空开槽倒刺型柱装结构,可方便安装与拆卸。拆卸后可实现管束与均化盘分离,独立清洗。The hollow pin 4 is a column-shaped hollow slotted barb-type column-mounted structure, which can be easily installed and disassembled. After disassembly, the tube bundle can be separated from the homogenizing disc for independent cleaning.
本实用新型的可拆卸式柱式膜组件外部、内部均可拆卸,灵活实现膜滤芯的清洗、维护、修复、故障处置及更换;并实现结构件的利用;降低膜壳体的报废处置。The detachable column membrane module of the utility model can be disassembled both externally and internally, which can flexibly realize the cleaning, maintenance, repair, fault handling and replacement of the membrane filter element; realize the utilization of structural parts; and reduce the scrap disposal of the membrane shell.
Claims (7)
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| CN2011203926333U CN202237812U (en) | 2011-10-14 | 2011-10-14 | Dismountable column type film assembly |
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| CN (1) | CN202237812U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195346A (en) * | 2015-10-12 | 2015-12-30 | 珠海格力电器股份有限公司 | Nozzle and water purifier with same |
| CN107715696A (en) * | 2017-09-27 | 2018-02-23 | 衡阳美迪膜科技有限公司 | A kind of pressure type hollow fiber film assembly and its end seals structure |
| CN110508150A (en) * | 2019-09-27 | 2019-11-29 | 李俊宏 | There is one kind filtration efficiency tubular membrane to filter sealing |
| CN116585892A (en) * | 2023-05-06 | 2023-08-15 | 北京时远科技有限公司 | External pressure ultrafiltration membrane cleaning system and pure water test method |
-
2011
- 2011-10-14 CN CN2011203926333U patent/CN202237812U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195346A (en) * | 2015-10-12 | 2015-12-30 | 珠海格力电器股份有限公司 | Nozzle and water purifier with same |
| CN107715696A (en) * | 2017-09-27 | 2018-02-23 | 衡阳美迪膜科技有限公司 | A kind of pressure type hollow fiber film assembly and its end seals structure |
| CN107715696B (en) * | 2017-09-27 | 2023-10-10 | 膜泰膜科技(郴州)有限公司 | Pressure type hollow fiber membrane assembly and end sealing structure thereof |
| CN110508150A (en) * | 2019-09-27 | 2019-11-29 | 李俊宏 | There is one kind filtration efficiency tubular membrane to filter sealing |
| CN116585892A (en) * | 2023-05-06 | 2023-08-15 | 北京时远科技有限公司 | External pressure ultrafiltration membrane cleaning system and pure water test method |
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Granted publication date: 20120530 |