CN201996303U - Energy-saving electric heating double-layer stainless steel vacuum heat insulation kettle - Google Patents
Energy-saving electric heating double-layer stainless steel vacuum heat insulation kettle Download PDFInfo
- Publication number
- CN201996303U CN201996303U CN2011200374247U CN201120037424U CN201996303U CN 201996303 U CN201996303 U CN 201996303U CN 2011200374247 U CN2011200374247 U CN 2011200374247U CN 201120037424 U CN201120037424 U CN 201120037424U CN 201996303 U CN201996303 U CN 201996303U
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- Prior art keywords
- stainless steel
- resistive film
- energy
- double
- vacuum heat
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- Expired - Fee Related
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 22
- 239000010935 stainless steel Substances 0.000 title claims abstract description 22
- 238000009413 insulation Methods 0.000 title claims abstract description 14
- 238000005485 electric heating Methods 0.000 title abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000000741 silica gel Substances 0.000 claims abstract description 4
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000004134 energy conservation Methods 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 4
- 229910010293 ceramic material Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000005086 pumping Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 11
- 239000004411 aluminium Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 230000000680 avirulence Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
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Abstract
The utility model relates to an energy-saving electric heating double-layer stainless steel vacuum heat insulation kettle, which comprises a kettle body and a double-layer heat insulation upper cover, wherein the kettle body is formed through vacuum pumping after a case, an inner liner and a sealing bottom are mutually sealed and welded, the double-layer heat insulation upper cover consists of an outer cover and an inner cover, flanging holes are respectively arranged in the center of the sealing bottom and the center of a sunk pit of the inner liner, a metal pipe is welded on flanges of the two flanging holes, a hollow solenoid of a resistive film heating disc passes through the metal pipe, a silica gel sealing ring is arranged between the resistive film heating disc and the sunk pit, a screw nut is tightly screwed on the hollow solenoid, a base is fixed under the sealing bottom, a control circuit board and a socket are arranged in the base, a temperature display and a power button are arranged on a panel of the base, a temperature sensor is fixed under the resistive film heating disc, and the resistive film heating disc and the temperature sensor are respectively connected with the control circuit board through conducting wires. The energy-saving electric heating double-layer stainless steel vacuum heat insulation kettle has the characteristics that the heat efficiency is high, the electric energy is saved, the qualification rate of finished products is improved, the manufacture difficulty and the cost of the kettle body are reduced, and the large-scale mass production can be realized.
Description
Technical field
A kind of heating and insulating utensils that uses electric energy particularly has the stainless steel electric heater unit of vacuum heat-insulating layer.
Background technology
Along with the raising of living standards of the people, electric kettle is universal day by day in family.Traditional electric kettle uses the simple combination of a heat-generating disc and single layer enclosure, and electric hot tray is made up of electrothermal tube, heat conduction aluminium dish, stainless steel disc.Because the electric hot tray volume causes thermal capacity big more greatly, again heat is delivered to the water in the kettle behind the electrothermal tube heating aluminium dish, and kettle body is single layer structure, in the electric hot tray heating, heat outwards distributes simultaneously in a large number, has reduced the utilization rate of electric energy.If the user wants boiled water is incubated for a long time simultaneously, a kind of method is that hot water is imported in the vacuum flask, and another kind of method is when detecting coolant-temperature gage in the kettle and being reduced to a certain degree, utilizes the heat-generating pipe of electric kettle to reheat, so circulation has caused a large amount of wastes of electric energy.
00240114.2 number utility model patent proposes " a kind of stainless steel electric heating thermal insulation kettle ", attenuating thermal loss, heating back intercept heat were distributed the function that improves the hot water thermal insulating duration when this electric kettle possessed heating.Because its bottom will be used for the device heater, therefore forming kettle body side is double-layer vacuum, and the bottom can only be the structure of individual layer, causes heat still can distribute in a large number from the bottom, and heat insulation effect is not good.
200420016838.1 number patent has proposed a kind of " Separate Type Three-layer Vacuum Electric Heating And Insulation Containers ", aluminium matter heat-generating disc is welded in the vacuum layer of inner bag bottom, the lead-in wire of heat-generating disc and the lead-in wire of temperature control element are all drawn from vacuum layer, because stainless steel kettle body need bear the high temperature more than 500 ℃ in vacuumizing plugging technology, high-temperature insulation seal member material properties and fusion plugging technology to charged lead-in wire and stainless steel kettle body lead-out wire require high, bad and the defective insulation situation of sealing shutoff appears easily, and this heat-generating disc and kettle body are welded as a whole, in case heat-generating pipe damages, this kettle body must be scrapped, because manufacturing cost high, make the large-scale industrial production of this scheme cannot.
02114858.9 disclose " a kind of electrothermal water boiling and heat maintainting bottle (kettle) ", the heat-generating disc of aluminium matter is fixed on the top of vacuum layer at the bottom of the kettle, kettle body bottom has metal tube to connect inner bag and back cover.Since added the metal tube that needs welding, the qualification rate of control weld seam, and preventing to vacuumize failure becomes the key that the kettle body is made.And metal tube and kettle body adopt the corner connection mode in this scheme, because stainless steel kettle body wall thickness is thinner, welding causes weld seam fusion burn-through and fine cracks to produce easily under the individual layer thin plate corner connection state, when vacuumizing,, cause this technical scheme can not transform productivity equally owing to the sealing failure causes the kettle body to be scrapped.Aluminium matter heat-generating disc in this scheme exists thermal capacity big equally, the slow problem of generating heat, and in addition, aluminium matter heat-generating disc can produce aluminium rust toxicity problem directly with the water contact.
Summary of the invention
The purpose of this utility model provides a kind of energy-conservation electrical heating double-layer stainless steel vacuum heat-preserving kettle, accomplishes easy making, easily welding between metal tube and the kettle body, heater thermal efficiency height, avirulence.
The utility model comprises by vacuumizing the kettle body that forms after the mutual seal welding of shell, inner bag and back cover, the double thermal insulation loam cake that constitutes by enclosing cover, inner cap, improvements are that the heavy hole central authorities of inner bag have the flange hole, there is the flange hole in back cover central authorities, metal tube interts in two flange holes and is welded on the flange in flange hole, the hollow screwed pipe of resistive film heat-generating disc passes metal tube, is equipped with silica gel sealing ring between resistive film heat-generating disc and the heavy hole, and nut is tightened on the hollow screwed pipe; Base is fixed on the hold-down nut of back cover below through screw, be equipped with in the base on control circuit board and socket, its panel temperature indicator and power knob are housed, be fixed with temperature sensor below the resistive film heat-generating disc, the resistive film heat-generating disc all passes through lead with temperature sensor and links to each other with control circuit board.The substrate of resistive film heat-generating disc is stainless steel or pottery.
Compared with the prior art, the utility model has following characteristics:
1, owing to the metal tube between inner bag and the back cover inserts in both flange holes; all the flange with the flange hole forms double-deck stack overlapping mode; this double-deck stack overlapping mode has increased the fusion thickness of material; metal burn through phenomenon in the time of can reducing welding; therefore improve product qualified rate; reduce kettle body manufacture difficulty and cost, can realize the scale production in enormous quantities.
2, in the heavy hole of inner bag, the resistive film heat-generating disc is installed, the substrate of heat-generating disc is stainless steel or ceramic making, upper surface of base plate contacts with water, and lower surface is printed with the resistive film of handling through insulation, when the resistive film heating power, because the substrate volume is little, thermal capacity is little, so substrate is rapidly heated, and is delivered to heat in the water fast, thereby reach thermal efficiency height, the purpose of saves energy.
3,, therefore do not influence water quality, sanitation and hygiene because the substrate of the resistive film heat-generating disc that contacts with water is stainless steel or pottery.
Description of drawings
Fig. 1 is that energy-conservation electrical heating double-layer stainless steel vacuum heat-preserving kettle master looks cutaway view.
Fig. 2 is that kettle body master looks cutaway view.
Fig. 3 is a resistive film heat-generating disc stereogram.
Fig. 4 is vacuum heat-preserving kettle partial structurtes figure.
Fig. 5 is a loam cake exhaust gear cutaway view.
The specific embodiment
As shown in the figure, the utility model comprises by shell 2, vacuumize the kettle body 1 that forms after inner bag 3 and the back cover 8 mutual seal weldings, by enclosing cover 25, the double thermal insulation loam cake 28 that inner cap 34 constitutes, difference is that there is flange hole 5 in heavy hole 4 central authorities of inner bag 3, there is flange hole 9 in back cover 8 central authorities, metal tube 6 interts in flange hole 5, in 9 and be welded on flange hole 5, on 9 the flange, the hollow screwed pipe 16 of resistive film heat-generating disc 21 passes metal tube 6, be equipped with silica gel sealing ring 29 between resistive film heat-generating disc 21 and the heavy hole 4, nut 30 is tightened on the hollow screwed pipe 16, base 24 is fixed on the hold-down nut 41 of back cover 8 belows through screw, control circuit board 42 and socket 31 are housed in the base 24, temperature indicator 22 and power knob 23 are housed on its panel, be fixed with temperature sensor 38 below resistive film heat-generating disc 21, resistive film heat-generating disc 21 all passes through lead with temperature sensor 38 and links to each other with control circuit board 42.
In order to improve the thermal efficiency, there is the upper surface through electrochemical polish or machine glazed finish in the heavy hole 4 of inner bag 3, with the radiant heat of reflected resistance film emission dish.
The substrate of the resistive film heat-generating disc that present embodiment adopts is a stainless steel, also can adopt ceramic material.
In Fig. 2, label 10～13 is respectively a weld seam, and label 7 is to vacuumize the hole.When vacuumizing for body 1, at first weld label and be 10～13 weld seam, vacuumize at label 7 places then, block at last and vacuumize the hole.
In the present embodiment, water inlet 36 is arranged on the inner cap 34, delivery port 32 is arranged on the enclosing cover 25, dodge gate 33 is located on the inner cap 34 lower edge crossbeams 48 through spring 47, dodge gate 33 1 ends are close on the water inlet 36 through flexible glue pad 37, and the other end abuts against on the driving face 26 of water outlet button 27.If push water outlet button 27, its driving face 26 promotes down deflection of dodge gate, makes flexible glue pad 37 leave water inlet 36, thereby the water in the kettle can be toppled over outflow.When unclamping water outlet button 27, dodge gate 33 resets under the effect of spring 47, and flexible glue pad 37 is sealed water inlet 36 again.
In the present embodiment, air intake 46 is arranged on the inner cap 34, gas outlet 43 is arranged on the enclosing cover 25, ball sealer 45 is positioned on the air intake 46, is equipped with spring 44 between ball sealer 45 and the gas outlet 43.When steam pressure was excessive in the kettle, steam pressure backed down ball sealer 45, and steam 43 is selected from the gas outlet.When the kettle internal gas pressure descended, ball sealer 45 was blocked air intake 46 again under the effect of spring 44, prevented that heat distributes in the kettle.
Claims (5)
1. energy-conservation electrical heating double-layer stainless steel vacuum heat-preserving kettle, comprise by shell (2), inner bag (3) and back cover (8) vacuumize the kettle body (1) that forms after the seal welding mutually, by enclosing cover (25), the double thermal insulation loam cake (28) that inner cap (34) constitutes, there is flange hole (5) in heavy hole (4) central authorities that it is characterized in that inner bag (3), there is flange hole (9) in back cover (8) central authorities, metal tube (6) interts in flange hole (5,9) in and be welded on flange hole (5,9) on the flange, the hollow screwed pipe (16) of resistive film heat-generating disc (21) passes metal tube (6), be equipped with silica gel sealing ring (29) between resistive film heat-generating disc (21) and the heavy hole (4), nut (30) is tightened on the hollow screwed pipe (16), base (24) is fixed on the hold-down nut (41) of back cover (8) below through screw, control circuit board (42) and socket (31) are housed in the base (24), temperature indicator (22) and power knob (23) are housed on its panel, be fixed with temperature sensor (38) in resistive film heat-generating disc (21) below, resistive film heat-generating disc (21) all passes through lead with temperature sensor (38) and links to each other with control circuit board (42).
2. energy-conservation electrical heating double-layer stainless steel vacuum heat-preserving kettle according to claim 1 is characterized in that there is the upper surface that passes through electrochemical polish or machine glazed finish in the heavy hole (4) of inner bag (3).
3. energy-conservation electrical heating double-layer stainless steel vacuum heat-preserving kettle according to claim 1 and 2 is characterized in that the substrate (14) of resistive film heat-generating disc (21) is stainless steel or ceramic material.
4. energy-conservation electrical heating double-layer stainless steel vacuum heat-preserving kettle according to claim 1 and 2, it is characterized in that water inlet (36) is arranged on the inner cap (34), delivery port (32) is arranged on the enclosing cover (25), dodge gate (33) is located on inner cap (34) the lower edge crossbeam (48) through spring (47), and dodge gate (33) one ends are close to through flexible glue pad (37) that water inlet (36) is gone up, the other end abuts against on the driving face (26) of water outlet button (27).
5. energy-conservation electrical heating double-layer stainless steel vacuum heat-preserving kettle according to claim 1 and 2, it is characterized in that air intake (46) is arranged on the inner cap (34), gas outlet (43) is arranged on the enclosing cover (25), ball sealer (45) is positioned on the air intake (46), is equipped with spring (44) between ball sealer (45) and gas outlet (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200374247U CN201996303U (en) | 2011-02-09 | 2011-02-09 | Energy-saving electric heating double-layer stainless steel vacuum heat insulation kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200374247U CN201996303U (en) | 2011-02-09 | 2011-02-09 | Energy-saving electric heating double-layer stainless steel vacuum heat insulation kettle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201996303U true CN201996303U (en) | 2011-10-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200374247U Expired - Fee Related CN201996303U (en) | 2011-02-09 | 2011-02-09 | Energy-saving electric heating double-layer stainless steel vacuum heat insulation kettle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201996303U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102429577A (en) * | 2011-10-30 | 2012-05-02 | 徐国元 | Electric heating heat-insulation kettle for vehicle |
| CN102715834A (en) * | 2012-06-06 | 2012-10-10 | 美的集团有限公司 | Vacuum electric heating container structure |
| CN102727082A (en) * | 2012-06-27 | 2012-10-17 | 吴江科沃客机械设备有限公司 | Thermos |
| CN103690027A (en) * | 2013-12-11 | 2014-04-02 | 高铭 | Multifunctional energy-saving pot |
| CN103705114A (en) * | 2013-12-30 | 2014-04-09 | 吴海荣 | Automobile-mounted heating cup on automobile |
| CN115067776A (en) * | 2022-07-15 | 2022-09-20 | 深圳市鑫月塘塑胶五金制品有限公司 | Special-shaped double-layer metal thermos flask manufacturing process and thermos flask |
-
2011
- 2011-02-09 CN CN2011200374247U patent/CN201996303U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102429577A (en) * | 2011-10-30 | 2012-05-02 | 徐国元 | Electric heating heat-insulation kettle for vehicle |
| CN102715834A (en) * | 2012-06-06 | 2012-10-10 | 美的集团有限公司 | Vacuum electric heating container structure |
| CN102715834B (en) * | 2012-06-06 | 2014-12-03 | 美的集团股份有限公司 | Vacuum electric heating container structure |
| CN102727082A (en) * | 2012-06-27 | 2012-10-17 | 吴江科沃客机械设备有限公司 | Thermos |
| CN103690027A (en) * | 2013-12-11 | 2014-04-02 | 高铭 | Multifunctional energy-saving pot |
| CN103705114A (en) * | 2013-12-30 | 2014-04-09 | 吴海荣 | Automobile-mounted heating cup on automobile |
| CN115067776A (en) * | 2022-07-15 | 2022-09-20 | 深圳市鑫月塘塑胶五金制品有限公司 | Special-shaped double-layer metal thermos flask manufacturing process and thermos flask |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111005 Termination date: 20130209 |