CN201976399U - Full-automatic bonding-inserting integrated machine for LED and component - Google Patents

Abstract

The utility model discloses a full-automatic LED and component sticking and inserting integrated machine. The integrated machine is based on the original placement machine, by adding a kick mechanism motion platform, a kick mechanism, and an LED suction nozzle, and updating the functions of the control system. The combination of component placement and plug-in technology forms a fully automatic LED and component placement and insertion machine. The control system determines the placement and insertion position and the rotation angle of the insertion plug according to the deviation of the suction position and angle of the component; and then through the insertion of the plug When the mechanism performs the LED plug-in action, the leg is punched by the kick mechanism at the same time, so that the exposed pins of the LED under the PCB board are bent so that they are fixed on the PCB board, and the assembly of the LED components is completed. The utility model integrates two processes of placement and insertion on one machine, simplifies the traditional processes of silk screen printing, placement, reflow soldering, detection to insertion, wave soldering, and detection, and has the advantages of high efficiency and energy saving.

Description

Fully automatic LED and component placement and insertion machine

technical field

The utility model relates to a device for sticking and inserting LEDs and components, in particular to a fully automatic LED and components sticking and inserting integrated machine.

Background technique

At present, with the development of modern electronic components in the direction of miniaturization, integration and high reliability, especially in the face of increasingly fierce market competition, the production and manufacturing equipment of electronic products is moving towards high-speed, high-precision, intelligent, multi- functions and other fully automated direction. However, the assembly of electronic information products, especially the printed circuit boards of key components, needs to go through fully automatic placement and insertion processes, including silk screen, placement, reflow soldering, testing and other placement processes, as well as insertion, wave soldering, and testing. , especially after two reflow soldering and wave soldering processes with high power consumption, the cost of equipment purchase and electric energy has been greatly increased. Secondly, with the development of the LED industry, almost all electronic information products use LEDs as display devices, which brings huge new demand space. Existing placement machines (such as arch mounters) and plug-in machines can only perform the placement action of the patch type components and the plug-in action of the plug-in type components respectively, and there is no set placement machine in the international market at present. The device with the integrated function of plug-in comes out.

Utility model content

The purpose of the utility model is to provide a full-automatic LED and component sticking and inserting machine in order to overcome the current situation that the existing process requires two production lines for placement and insertion, which result in great waste. The utility model combines the mounting and plug-in technology into one for the first time, and integrates the chip technology and the plug-in technology into one machine to form a fully automatic LED and component plug-in machine, which simplifies the traditional process to achieve The purpose of high efficiency and energy saving has important utility model significance and application prospects, and the specific technical scheme is as follows.

Fully automatic LED and component placement and insertion all-in-one machine, including a placement machine, the horizontal placement area of the placement machine is the horizontal placement and insertion area in this all-in-one machine, which also includes the kick mechanism movement platform, kick mechanism and LED suction mouth, where the motion platform of the beating mechanism is installed in the middle of the machine base of the placement machine, and is located directly below the horizontal sticking area; the horizontal axis of the movement platform of the beating mechanism is parallel to the X-axis of the X-Y axis movement mechanism of the placement machine , the vertical axis of the movement platform of the kick mechanism is parallel to the Y axis of the X-Y axis movement mechanism of the placement machine, the kick mechanism is installed on the horizontal axis of the movement platform of the kick mechanism and is located below the horizontal insertion area of the placement machine, and the LED suction nozzle Installed on the fixed reed of the suction nozzle of the plug-in head of the placement machine, the control system of the placement machine controls the movement platform of the kick mechanism through the IO control board to drive the kick mechanism. When the LED suction nozzle inserts the LED into the PCB board, the beating mechanism performs a beating action on the LED pin part under the PCB board, and the control system also controls the mounting work of the placement head of the placement machine to the components.

A fully automatic LED and component placement and insertion machine, specifically including a machine base, an X-Y axis movement mechanism, a movement platform for a kick mechanism, a plug attachment mechanism, a kick mechanism, a feeding platform, a feeder, a PCB board transmission mechanism and a control System; the X-Y axis movement mechanism is installed horizontally on the machine base, the plug sticking mechanism is installed on the X axis of the X-Y axis movement mechanism, and the plug sticking mechanism is driven by the servo motor of the X-Y axis movement mechanism to move in the X-Y horizontal working area; The motion platform of the kicking mechanism is installed horizontally in the middle of the machine base, and the kicking mechanism is installed on the horizontal axis of the motion platform of the kicking mechanism. The kicking mechanism is driven by the servo motor of the motion platform of the kicking mechanism to move in the horizontal sticking area; two The feeding platforms are respectively installed on the front and rear sides of the machine base, the front and rear directions are parallel to the X-axis of the X-Y axis movement mechanism, and a plurality of feeding troughs are distributed at equal intervals on the feeding platform. A feeder is placed on the trough; a line array camera is installed between the horizontal insertion area and the feeding tables on the front and rear sides, and the nozzle changing station is installed on the right side of the line array camera. The stations are all installed on the machine base; the PCB board transmission mechanism is horizontally installed in the middle of the machine base, above the movement platform of the kick mechanism, and the control system controls the work of the X-Y axis movement mechanism, the plug attachment mechanism and the feeding platform through the line.

For the above-mentioned full-automatic LED and component placement and insertion machine, the motion platform of the kick mechanism includes a horizontal axis of motion, a vertical axis of motion, and a vertical motor mounting base. The horizontal axis of motion and the vertical motion axis each include a mounting base, a ball screw pair, a The guide rail pair, the servo motion motor, the mounting base of the vertical axis of motion are fixedly installed on the machine base, the mounting base of the horizontal axis of motion passes through the ball screw-rail connector of the vertical axis of motion and the slider of the linear guide rail pair of the vertical axis of motion It is fixedly connected so that the servo motion motor of the vertical axis can drive the horizontal axis to move, and the vertical motor mounting base is fixedly connected with the slider of the linear guide pair of the horizontal axis through the ball screw-rail connector of the horizontal axis.

The above-mentioned full-automatic LED and component sticking and inserting all-in-one machine, the kicking mechanism includes a vertical motor, a vertical motor base, a coupling, a vertical motor screw and a ball screw-rail connector for the vertical motor screw, a vertical guide rail and The mounting surface of the vertical guide rail, the slider connected to the vertical guide rail, the kick motor, the base of the kick motor and the kick head; the vertical motor of the kick mechanism is installed on the base of the vertical motor, the shaft coupling shaft connects the screw rod of the vertical motor, and the screw rod of the vertical motor The ball screw-rail connecting piece is fixedly connected with the kick motor base and the slider connected with the vertical guide rail respectively, the slider connected with the vertical guide rail slides on the vertical guide rail, the vertical guide rail is installed on the vertical guide rail mounting surface and the mounting surface is fixed on the on the vertical motor base.

The ball screw-guide rail connector of the screw rod of the above vertical motor works together with the slider connected to the vertical guide rail and the vertical guide rail to limit that when the vertical motor moves forward and reverse, it drives the kick motor base to move up and down, and the kick mechanism movement platform drives the kick mechanism Always follow the plug attachment mechanism on the top of the PCB and only move in the horizontal insertion area. The vertical motor is used to lift the base of the kick motor when performing the kick action. The rotation of the kick motor drives the kick head to rotate so that the LED pins are bent and fixed on the PCB. Thereby completing the kick action.

The above-mentioned fully automatic LED and component placement and insertion all-in-one machine, the plug placement mechanism includes 4 placement heads and 4 plug-in heads, multiple LED suction nozzles and patch-type general suction nozzles, the placement heads and plug-in heads are assembled at intervals, The plug-in head adopts LED suction nozzle, the lower part of the LED suction nozzle is cylindrical, with an inner cavity at the bottom, the top of the inner cavity is hemispherical, and the lower part is cylindrical. The suction nozzle fixing reed is connected to fix the suction nozzle, and a cylindrical air pipeline is opened from the upper end surface of the LED suction nozzle to the hemispherical inner cavity of the lower part of the LED suction nozzle.

The above-mentioned fully automatic LED and component placement and insertion machine, the control system adopts DCS distributed control mode, including PC main control system, servo control system, image acquisition and processing system, light source control system and IO control board, PC main control system Directly control the servo control system and image acquisition and processing system through the PCI bus, and control the IO control board through a communication card with 4 communication ports, in which the servo control system controls all the servo motion motors in the fully automatic LED and component insertion machine. , the image acquisition and processing system is responsible for collecting the images of the PCB and the absorbed components for processing and giving the position and angle correction of the plug; the IO control board includes the light source IO control board, the feeding platform IO control board, and the head board IO control board. Control the light source control system, feeding platform and head plate respectively.

The working process of the above-mentioned fully automatic LED and component placement and insertion machine includes the following steps: the control system automatically calculates the final X, Y placement and insertion positions of the components to be pasted and inserted according to the deviation of the suction position and the deviation of the suction angle of the components and the rotation angle of the plug. ; After that, the plug sticking mechanism moves to the top of the PCB board to be pasted and inserted under the drive of the servo motion motor of the X-Y axis movement mechanism, and the vertical direction servo motion motor of the plug sticking mechanism drives the plug sticking mechanism to drop to the specified height. The X-axis and Y-axis of the axis movement mechanism are both vertical, and the plug-in mechanism puts down the components at the predetermined position for sticking and inserting; when the patch component is placed, neither the moving platform nor the kicking mechanism of the kicking mechanism moves; when the LED plug-in action is performed, When the plug-attaching mechanism has finished absorbing the components and moves to the horizontal insertion area, the servo motor of the movement platform of the kicking mechanism drives the kicking mechanism to always follow the plug on the top of the PCB to move in the horizontal insertion area, so that the kicking mechanism and the current waiting The plug-in head of the plug-in arrives at the place where the LED is to be plugged in synchronously. When the LED nozzle of the plug-in head puts down the component, the vertical motor of the synchronous kicking mechanism lifts the base of the kicking motor, and then the kicking motor drives the kicking head to rotate, making the LED on the PCB. The pins exposed under the board are bent to fix it on the PCB board, completing the assembly of the LED component.

The control system can adopt the DCS distributed control mode, wherein the servo control system and the image acquisition and processing system are directly controlled by the PC main control system through the PCI bus, the IO control board is controlled by the PC main control system through the communication card, and the light source control system Controlled by the IO control board through electrical connection.

Compared with the prior art, the beneficial effect of the utility model is that, for the first time, the two process technologies of placement and plug-in are combined into one, and the chip technology and plug-in technology are integrated on one machine to form a fully automatic LED and element The all-in-one device placement and insertion machine can simplify the traditional processes of silk screen printing, placement, reflow soldering, detection to insertion, wave soldering, and detection to achieve high efficiency and energy saving. It has important utility model significance and application prospects. The utility model will be specifically applied to the independent innovation development and actual production process of the all-in-one machine for sticking and inserting. It integrates the traditional two production lines of sticking and inserting into one sticking and inserting integrated production line, which completely changes the production process and makes each production line annual The average power saving is more than 300,000 yuan, and the production capacity of the developed prototype plug-in parts reaches 12,000 pieces/hour, which has obvious social and economic benefits.

Description of drawings

Below in conjunction with accompanying drawing and embodiment the utility model is further described.

Fig. 1 is a schematic diagram of the overall structure in the embodiment.

Fig. 2 is a schematic diagram of the kick mechanism.

Fig. 3 is a schematic top view of the kick mechanism.

Fig. 4 is a schematic front view of the kick mechanism.

Fig. 5 is a schematic cross-sectional view of the suction nozzle of the LED plug-in head.

Figure 6 is a block diagram of the control system.

In the figure: 1. Machine base, 2. X-Y axis movement mechanism, 3. Kinetic platform of kicking mechanism, 4. Plug sticking mechanism, 5. Kicking mechanism, 6. Feeding platform, 7. Feeder, 8. PCB board Transmission mechanism, 10. X-Y horizontal working area, 11. Horizontal sticking and inserting area, 12. Line array camera, 13. Feeding trough, 14. Nozzle changing station, 15. Plug sticking, 16. LED components, 17. Vertical motor installation Base, 18. Vertical motor, 19. Coupling, 20. Screw rod of vertical motor, 21. X-axis of X-Y platform, 22. Y-axis of X-Y platform, 23. Ball screw-rail connector of screw rod of vertical motor . Nozzle, 33, inner cavity of LED suction nozzle, 34, external groove of LED suction nozzle, 35, air pipeline, 36, suction nozzle rod, 41, horizontal axis of movement platform of kick mechanism, 42, vertical axis of movement platform of kick mechanism , 51. Servo control system, 52. Image acquisition and processing system, 53. PC main control system, 54. Light source control system, 55. Light source IO control board, 56. Conveyor belt and feeding platform IO control board, 57. Head board IO control board.

Detailed ways

The implementation of the utility model will be described in further detail below in conjunction with the embodiments and accompanying drawings, but the implementation and protection scope of the utility model are not limited thereto.

Example

As shown in Figure 1, the utility model embodiment includes a machine base 1, an X-Y axis motion mechanism 2, a kick mechanism motion platform 3, a plug mechanism 4, a kick mechanism 5, a feeding platform 6, and a feeder 7 , PCB board transmission mechanism 8, control system. The X-Y axis movement mechanism 2 is horizontally installed on the machine base 1, and the plug attachment mechanism 4 is installed on the X-Y platform X axis 21 of the X-Y axis movement mechanism 2. The plug attachment mechanism 4 is driven by the servo motor of the X-Y axis movement mechanism 2. Movement within the X-Y horizontal working area 10 of FIG. 1 . The kick mechanism motion platform 3 is horizontally installed in the middle of the machine base 1, and its motion horizontal axis 41 is parallel to the X-Y platform X axis 21 of the X-Y axis motion mechanism 2, and its motion vertical axis 42 is parallel to the X-Y platform Y axis of the X-Y axis motion mechanism 2. 22 parallel, the kicking mechanism 5 is installed on the ball screw-guide rail connecting piece of the motion transverse axis 41 of the kicking mechanism moving platform 3, and the kicking mechanism 5 is driven by the servo motor of the kicking mechanism moving platform 3 and can be pasted and inserted at the level of Fig. 1 Sports in Zone 11. The feeding platform 6 is installed on the front and rear sides of the machine base 1 respectively. On the feeding platform 6, a plurality of feeding troughs 13 are distributed at equal intervals. A feeder 7 can be placed on each feeding trough 13. A line array camera 12 is installed between the horizontally pasting and inserting area 11 and the feeding platform 6 on the front and rear sides, and a nozzle changing station 14 is installed on the right side thereof. The PCB board transfer mechanism 8 is horizontally installed in the middle part of the machine base 1, and is located above the kick mechanism motion platform 3, and the PCB board is transferred to the horizontal sticking and inserting area 11 by the PCB board transfer mechanism 8 and fixed.

In the plug attachment embodiment shown in Fig. 2, the plug attachment mechanism 4 can move left and right on the X-Y platform X-axis 21 itself, move forward and backward on the X-Y platform X-axis 21 itself, move up and down in the vertical direction of the plug attachment, and attach the plug. The vacuum switch operation of the upper nozzle rod is used to complete the task of picking up and placing components. Their rotational motion around the axis is controlled by the plug sticking rotary servo motor of the plug sticking mechanism 4, and the vertical movement of the whole plug sticking mechanism 4 is controlled by the plug sticking mechanism 4 vertical direction servo motion motors. 4 placement heads and 4 plug-in heads are assembled on the plug sticking mechanism 4 . The mounting head and the plug-in head are assembled at intervals. The mounting head adopts a general-purpose suction nozzle suitable for SMD components, and the plug-in head adopts an LED suction nozzle specially designed for LED plug-in. PCB board MARK positioning reference.

In the embodiment of the motion platform of the kick mechanism shown in FIG. 3 , the motion platform 3 of the kick mechanism includes a horizontal axis 41 , a vertical axis 42 , and a vertical motor mounting base 17 . The horizontal and vertical axes 41 and 42 are respectively composed of a mounting base, a ball screw pair, a linear guide rail pair and a servo motion motor. The linear guide pair of the longitudinal axis 42 is fixedly connected so that the servo motion motor of the moving longitudinal axis 42 can drive the moving horizontal axis 41 to move. The linear guide rail pair of 41 is fixedly connected so that the vertical motor mounting base 17 is driven by two servo motion motors of the kick mechanism moving platform 3 and can move in the horizontal sticking area 11.

In the embodiment of the beating mechanism shown in Figure 4, when the assembly head inserts the LED element 16, a beating mechanism 5 as shown in Figure 2 is added to bend the pins of the LED so that the LED element 16 is fixed on the PCB board . The kick mechanism 5 includes a vertical motor base 17, a vertical motor 18, a shaft coupling 19, a screw mandrel 20 of the vertical motor, a ball screw-rail connector 23 of the screw rod of the vertical motor, a slide block 24 connecting the vertical guide rail, and a vertical guide rail 25, the vertical guide rail installation surface 26, beat the foot motor base 27, beat the foot motor 28, beat the foot head 29. The vertical motor 18 of beating foot mechanism 5 is installed on the vertical motor base 17, and it passes through the screw mandrel 20 of shaft coupling vertical motor 19, and the ball screw-guide rail connector 23 of the screw mandrel of vertical motor is respectively with beating foot motor base 27 1. The slider 24 connected to the vertical guide rail is fixedly connected, the slider 24 connected to the vertical guide rail can slide on the vertical guide rail 25, the vertical guide rail 25 is installed on the vertical guide rail mounting surface 26 and the vertical guide rail mounting surface 26 is fixed on the vertical motor base 17 , the ball screw-guide rail connector 23 of the screw rod of the vertical motor acts together with the slide block 24 and the vertical guide rail 25 connected to the vertical guide rail, so that when the vertical motor 18 rotates forward and reverse, it drives the kick motor base 27 to move up and down, and the kick motor The beating motor 28 on the base 27 completes the beating action by the beating head 29 installed thereon. Wherein the servo motion motor of the kick mechanism motion platform 3 drives the kick mechanism 5 to follow the plug mechanism 4 above the PCB board all the time and only moves in the horizontal sticking area 11, and the vertical motor 18 is used to jack up the kick motor base 27 when performing the kick action. , the beating motor 28 is used to rotate and drive the beating head 29 to rotate 120 degrees, so that the LED pins are bent and fixed on the PCB board to complete the beating action.

In the schematic cross-sectional view of the LED suction nozzle shown in FIG. 5 , the lower half of the LED suction nozzle 32 is cylindrical, and an inner cavity 33 is opened at the bottom. The top of the inner cavity is hemispherical, and the lower part is cylindrical. The diameter of the cylindrical inner cavity is divided into 10 specifications according to the size of the LED lamp, namely φ3, φ3.75, φ5, φ8, φ10, φ12, φ16, φ18, φ21 , φ26 (in mm). When sucking, the surface of the LED light can be closely attached to the inner cavity of the suction nozzle to ensure that the LED light remains vertical when sucking. There are grooves 34 on both sides of the upper part of the LED suction nozzle and are used to connect with the fixing reed 31 of the suction nozzle of the plug-in head to fix the suction nozzle. From the upper end surface of the suction nozzle to the hemispherical inner cavity of the lower part of the suction nozzle, there is a cylindrical air pipeline 35. The inner diameter of the air pipeline is φ2 and the depth is 4mm. When the suction nozzle is fixed, the cylindrical air pipeline is sleeved on the plug-in head for suction On the mouth rod 36.

Figure 6 shows the block diagram of the control system, the whole system adopts DCS distributed control mode. Among them, the servo control system 51 and the image acquisition and processing system 52 are directly controlled by the PC main control system 53 through the PCI bus. Light source IO control panel 55, conveyor belt and feeding platform IO control panel 56, head plate IO control panel 57 are controlled by a communication card PCL-846 with 4 485 communication ports by PC main control system 53. The light source control system 54 is controlled by the light source IO control board 55 through 24 IO electrical connections, wherein the servo control system controls all the servo motion motors of the entire system, and the image acquisition and processing system is responsible for collecting the images of the PCB and the absorbed components for processing and giving The position and angle correction of the plug, the light source IO control board, the conveyor belt and feeding platform IO control board, and the head board IO control board control the light source control system, conveyor belt and feeding platform, and the head board respectively.

work process

The utility model (full-automatic sticking and inserting all-in-one machine) mainly completes the sticking task according to the following sequence:

1. PCB board entry: the control program controls the PCB board conveying mechanism 8 to automatically transfer the PCB board from the entrance to the working position to be pasted and inserted, and fix the PCB board horizontally.

2. Take the PCB board MARK positioning reference, and calibrate the PCB board mounting origin: Before each new board is pasted and inserted, the PCB board MARK positioning reference is captured by the area array camera on the plug attachment mechanism 4. This step is only performed once, and it will be After the next PCB board is fed in, perform this step to re-determine the origin of the placement and insertion.

3. According to the placement program in the PC, the control system needs to prepare the type of components to be pasted and replaced the nozzle type of the plug, and select the plug-in head or the placement head according to whether it is an LED or a common patch component, and then according to the size of the component in the The servo motion motor of the X-Y axis motion mechanism 2 drives down to the nozzle changing station 14 to replace the suction nozzle.

4. Pick up components: the assembly mechanism is driven by the servo motion motor of the X-Y axis motion mechanism 2 to reach the top of the feeder to be inserted and pasted, and the vertical servo motion motor of the plug attachment mechanism 4 drives the entire plug attachment mechanism 4 down to the specified height. The air valve acts, and the plug-attaching nozzle descends to the predetermined position to pick up the components.

5. Image inspection and position correction of picked-up components: the plug attachment mechanism 4 moves above the line array camera 12, and the line array camera 12 captures the images of the components on each attachment plug. The items to be checked include judging whether the type of absorbing element is correct, for chips with tube corners, checking whether the number of tube corners meets the requirements, and judging whether the arrangement of tube corners is abnormally bent, too close or short-circuited. For qualified components, calculate the XY offset of the component relative to the center of the nozzle on the plug and the rotation angle of the component.

6. Inserting components: The control system automatically calculates the final XY insertion position and plug rotation angle of the component to be inserted according to the component's suction position deviation and suction angle deviation. After that, the plug sticking mechanism is driven by the servo motion motor of the X-Y axis movement mechanism 2 to move above the PCB board to be inserted and pasted. The vertical servo motion motor of the plug sticking mechanism 4 drives the plug sticking device down to the specified height. The suction nozzle of the plug mechanism 4 descends to the predetermined position to put down the components, and insert and insert them; when the patch component is placed, neither the moving platform 3 nor the kick mechanism 5 of the kick mechanism operates; when the LED plug-in action is performed, the components are sucked by the plug mechanism 4 When finishing and moving into the horizontal sticking and inserting area 11, the servo motor of the kicking mechanism moving platform 3 drives the kicking mechanism 5 to follow the plug mechanism 4 on the top of the PCB to move in the horizontal sticking and inserting area 11, so that the kicking mechanism 5 and the current When the plug-in head of the plug-in arrives at the place where the LED is to be plugged in synchronously, when the LED suction nozzle of the plug-in head puts down the component, the vertical motor 18 of the kicker mechanism 5 that acts synchronously lifts up the kicker motor base 27, and then the kicker motor 28 drives the kicker head 29 Rotate 120 degrees to bend the exposed pins of the LED under the PCB to fix it on the PCB to ensure the normal assembly of the LED components.

7. PCB board sending: After all the insertion and insertion processes are completed, the control system controls the PCB board conveying mechanism 8 to send the PCB board to the exit and bring in a new PCB board to start a new cycle.

Claims (6)

1. Fully automatic LED and component placement and insertion machine, including a placement machine, the horizontal placement area of the placement machine is a horizontal placement and insertion area in this all-in-one machine, which is characterized by: it also includes a foot mechanism movement platform, Kicking mechanism and LED suction nozzle, wherein the kinematic platform of the kicking mechanism is installed in the middle of the machine base of the placement machine, and is located directly below the horizontal sticking area; the horizontal axis of the kinematic platform of the kicking mechanism and the X-Y axis movement of the placement machine The X-axis of the mechanism is parallel, and the vertical axis of the movement platform of the kick mechanism is parallel to the Y-axis of the X-Y axis movement mechanism of the placement machine. The kick mechanism is installed on the horizontal axis of the movement platform of the kick mechanism and is located in the horizontal insertion area of the placement machine. Below, the LED suction nozzle is installed on the suction nozzle fixing reed of the plug-in head of the placement machine. The control system of the placement machine controls the kick mechanism through the IO control board. The motion platform drives the kick mechanism. When the LED nozzle inserts the LED into the PCB board, the kick mechanism , to kick the LED pin part under the PCB board, and the control system also controls the mounting work of the placement head of the placement machine to the components. 2. A fully automatic LED and component sticking and inserting machine, which is characterized in that it specifically includes a machine base, an X-Y axis movement mechanism, a movement platform for a foot mechanism, a plug mechanism, a foot mechanism, a feeding platform, a feeder, and a PCB. Board transmission mechanism and control system; the X-Y axis movement mechanism is horizontally installed on the machine base, the plug sticking mechanism is installed on the X axis of the X-Y axis movement mechanism, and the plug sticking mechanism is driven by the servo motor of the X-Y axis movement mechanism to realize the X-Y level Movement in the working area; the kicking mechanism movement platform is installed horizontally in the middle of the machine base, the kicking mechanism is installed on the horizontal axis of the movement platform of the kicking mechanism, and the kicking mechanism is driven by the servo motor of the kicking mechanism movement platform to realize the horizontal insertion area Internal movement; two feeding platforms are respectively installed on the front and rear sides of the machine base, the front and rear directions are parallel to the X-axis of the X-Y axis movement mechanism, and there are multiple feeding feeding platforms at equal intervals Each feeding trough is used to place a feeder; a line array camera is installed between the horizontal sticking area and the feeding tables on the front and rear sides, and a nozzle changing station is installed on the right side of the line array camera. The array camera and the nozzle changing station are installed on the machine base; the PCB board transmission mechanism is installed horizontally in the middle of the machine base, above the movement platform of the kick mechanism, and the control system controls the X-Y axis movement mechanism, the plug attachment mechanism and the feeding through the line. platform work. 3. The full-automatic LED and components sticking and inserting machine according to claim 2, characterized in that the motion platform of the beating mechanism includes a horizontal axis of motion, a vertical axis of motion and a vertical motor mounting base, and the horizontal axis of motion and the vertical axis of motion are respectively Including installation base, ball screw pair, linear guide rail pair, servo motion motor, the installation base of the longitudinal axis of motion is fixedly installed on the machine base, and the installation base of the horizontal axis of motion is connected with the ball screw-guide rail connector of the vertical axis of motion. The slider of the linear guide pair of the vertical axis is fixedly connected, so that the servo motion motor of the vertical axis can drive the horizontal axis to move, and the vertical motor installation base is connected with the horizontal axis through the ball screw-rail connector The slider of the linear guide pair is fixedly connected. 4. The fully automatic LED and components sticking and inserting machine according to claim 2, characterized in that the beating mechanism includes a vertical motor, a vertical motor base, a shaft coupling, a screw rod of the vertical motor and a ball of the screw rod of the vertical motor Screw-rail connector, vertical guide rail and vertical guide rail mounting surface, slider connected to vertical guide rail, kick motor, kick motor base and kick head; the vertical motor of the kick mechanism is installed on the vertical motor base, and the shaft coupling is vertical The screw rod of the motor and the ball screw-rail connector of the screw rod of the vertical motor are respectively fixedly connected with the foot motor base and the slider connected to the vertical guide rail. The slider connected to the vertical guide rail slides on the vertical guide rail, and the vertical guide rail is installed on the vertical guide rail. The mounting surface of the guide rail and the mounting surface is fixed on the base of the vertical motor. The ball screw-rail connector of the screw rod of the vertical motor works together with the slider connected to the vertical guide rail and the vertical guide rail to limit when the vertical motor moves forward and backward. Drive the kick motor base to move up and down, the kick mechanism movement platform drives the kick mechanism to always follow the plug attachment mechanism above the PCB board and only move in the horizontal sticking area, the vertical motor is used to lift the kick motor base when performing the kick action, and the kick motor rotates Drive the kick head to rotate so that the LED pins are bent and fixed on the PCB board to complete the kick action. 5. The fully automatic LED and component sticking and inserting machine according to claim 2, characterized in that: the plug sticking mechanism includes 4 placement heads and 4 plug-in heads, a plurality of LED suction nozzles and a patch-type universal suction The nozzle, the placement head and the plug-in head are assembled at intervals. The plug-in head adopts the LED suction nozzle. The lower part of the LED suction nozzle is cylindrical, and the bottom has an inner cavity. There are grooves on both sides of the upper part for connecting with the fixing reed of the plug-in nozzle to fix the nozzle, and there is a cylindrical air pipeline from the upper end surface of the LED nozzle to the hemispherical inner cavity of the lower part of the LED nozzle. 6. The fully automatic LED and component sticking and inserting machine according to claim 2, characterized in that the control system adopts DCS distributed control mode, including PC main control system, servo control system, image acquisition and processing system, and light source control system And the IO control board, the PC main control system directly controls the servo control system and the image acquisition and processing system through the PCI bus, and controls the IO control board through a communication card with 4 communication ports, in which the servo control system controls the fully automatic LED and components All the servo motion motors in the sticking and inserting machine, the image acquisition and processing system is responsible for collecting the images of the PCB and the absorbed components for processing and giving the position and angle correction of the sticking plug; the IO control board includes the light source IO control board and the feeding platform The IO control board and the head board IO control board respectively control the light source control system, the feeding platform and the head board. the

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