CN201911121U - Seedling-stage mulch recycling machine - Google Patents
Seedling-stage mulch recycling machine Download PDFInfo
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- CN201911121U CN201911121U CN2010206970259U CN201020697025U CN201911121U CN 201911121 U CN201911121 U CN 201911121U CN 2010206970259 U CN2010206970259 U CN 2010206970259U CN 201020697025 U CN201020697025 U CN 201020697025U CN 201911121 U CN201911121 U CN 201911121U
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Abstract
本实用新型公布一种苗期地膜回收机,属于农业机械领域。苗期地膜回收机包括机架、松土圆盘、收膜链总成、起膜输膜板、传动装置、网状收膜箱和地轮,核心部件为两组左右排列并从前向后倾斜置于机架上的收膜链总成以及与其配合工作的S形起膜输膜板。收膜链总成由上、下收膜链轮、带侧翼的传动链、变径的滑道以及置于带侧翼的传动链和滑道上带拾膜齿的摆杆-摇臂-滑块机构组成。作业时,起膜输膜板托起地膜,地轮驱动收膜链总成转动,在滑道控制下,拾膜齿将滑入拾膜区域的地膜挑起并沿起膜输膜板的窄槽向后上方输送,在起膜输膜板顶部,拾膜齿卸膜,地膜滑入网状收膜箱,在输膜过程中地膜与其表面的泥土分离。适用于用于玉米、棉花等作物苗期地膜回收。
The utility model discloses a plastic film recycling machine at seedling stage, which belongs to the field of agricultural machinery. The film recovery machine at the seedling stage includes a frame, a loose soil disc, a film collection chain assembly, a film film delivery plate, a transmission device, a mesh film collection box and a ground wheel. The core components are arranged in two groups left and right and tilted from front to back The film-winding chain assembly placed on the frame and the S-shaped film-lifting and film-transporting plate that work with it. The film-winding chain assembly consists of upper and lower film-winding sprockets, a drive chain with wings, a slideway with variable diameter, and a pendulum-rocker-slider mechanism with film picking teeth placed on the drive chain with wings and the slideway composition. During operation, the film lifting and conveying plate lifts the plastic film, and the ground wheel drives the film collecting chain assembly to rotate. Under the control of the slideway, the film picking teeth lift up the plastic film that has slipped into the film picking area and move it along the narrow gap of the film lifting and conveying plate. The trough is conveyed backward and upward, and on the top of the film-lifting and conveying plate, the pick-up tooth unloads the film, and the mulch slides into the net-shaped film collecting box, and the mulch film is separated from the soil on the surface during the film conveying process. It is suitable for the recycling of plastic film at the seedling stage of crops such as corn and cotton.
Description
技术领域technical field
本实用新型属于农业机械领域,特别涉及一种苗期地膜回收机。The utility model belongs to the field of agricultural machinery, in particular to a recycling machine for plastic film at seedling stage.
背景技术Background technique
随着人们生活的需要,为了提高农作物产量和品质,越来越多的农作物进行覆膜种植。残留于田间的地膜如果不及时清除干净,一方面影响下茬作物的种植,同时,由于长年累月的积累,对土壤和环境造成严重的污染,为此,需要研制能够满足作业要求的地膜回收机具。With the needs of people's life, in order to improve the yield and quality of crops, more and more crops are planted with plastic film. If the plastic film left in the field is not cleaned in time, it will affect the planting of the next crops on the one hand, and at the same time, due to the accumulation over the years, it will cause serious pollution to the soil and the environment. Therefore, it is necessary to develop a plastic film recycling machine that can meet the operational requirements.
目前,国内研制的地膜回收机主要有伸缩杆齿式、弹齿式和轮齿式等几种。伸缩杆齿式回收机结构复杂,造价高;弹齿式回收机地膜回收率较低,并只能将地膜收集成堆或集条;轮齿式不适于苗期地膜回收。这些机具普遍存在地膜回收率较低,结构复杂,维修、保养、清理困难的问题。弹齿式悬挂收膜机(中国专利授权公开号:CN 2376731Y)的收膜齿链与脱模装置安装位置要求高,地膜易与收膜齿链发生缠绕。因此,研制一种结构简单、回收率高、农艺适应性好的地膜回收机对提高农业种植环境和农业机械化水平有实际价值。At present, the mulch recycling machines developed in China mainly include telescopic rod-tooth type, spring-tooth type and gear-tooth type. The retractable rod-tooth type recovery machine has a complex structure and high cost; the spring-tooth type recovery machine has a low film recovery rate and can only collect the film into piles or strips; the gear-tooth type is not suitable for film recovery at the seedling stage. These implements generally have the problems of low plastic film recovery rate, complex structure, and difficult repair, maintenance and cleaning. The spring-tooth type suspension film winder (Chinese patent authorization publication number: CN 2376731Y) has high requirements for the installation position of the film-winding tooth chain and the demoulding device, and the film is easy to be entangled with the film-winding tooth chain. Therefore, the development of a plastic film recovery machine with simple structure, high recovery rate and good agronomic adaptability has practical value for improving the agricultural planting environment and the level of agricultural mechanization.
实用新型内容Utility model content
本实用新型的目的克服现有技术中地膜回收机的地膜回收率较低,结构复杂,维修、保养、清理困难,地膜易与收膜齿链发生缠绕等问题,提供一种苗期地膜回收机,其特征在于,苗期地膜回收机由机架5、松土圆盘1、收膜链总成6、起膜输膜板10、传动装置、网状收膜箱12和地轮11组成,机架5的主体为长方形钢架,采用三点悬挂的悬挂架3固定在机架5的前梁,1个上悬挂销4和2个下悬挂销2置于在悬挂架3的圆孔内,2个带仿形装置的松土圆盘1安装在机架前横梁下方,机架5的左右两边中部各固接1个机架纵向支撑梁9,上支撑轴15通过轴承座水平置于两个机架纵向支撑梁9上并与其构成转动连接,左右2个下支撑轴16分别水平固接在机架5的左侧梁和右侧梁下,2组收膜链总成6左右排列并从前向后倾斜置于机架5上,收膜链总成6由上收膜链轮14、下收膜链轮17、带侧翼的传动链21、拾膜齿19、摇臂18、摆杆23、滑块22和滑道20组成,收膜链总成6的上收膜链轮14固接在上支撑轴15上,收膜链总成6的下收膜链轮17安装在下支撑轴16上与其构成转动连接,S形的起膜输膜板10置于收膜链总成6下方与机架5固接,起膜输膜板10的倾角小于收膜链总成6的倾角,起膜输膜板10上有三个下端开口的槽,左右两边的窄槽分别对准左右的收膜链总成6,收膜链总成6的拾膜齿19在窄槽内运动,中间的宽槽为农苗通过槽,起膜输膜板10的上部圆弧部分为托膜板,托膜板在网状收膜箱12前部上方并伸入网状收膜箱12,起膜输膜板10的下部圆弧部分为起膜板,起膜板贴近地面,网状收膜箱12置于机架5后部的上方,地轮轴25通过轴承座安装在机架5的左右两个侧梁上,构成水平的转动连接,两个地轮11在机架5的两侧分别固接在地轮轴25的左右两端;The purpose of this utility model is to overcome the problems of low plastic film recovery rate, complicated structure, difficult repair, maintenance and cleaning in the prior art, and the plastic film is easy to be entangled with the film collection tooth chain, etc., and to provide a plastic film recovery machine at the seedling stage , it is characterized in that the seedling stage mulch recovery machine is composed of a
所述传动装置包括主动链轮13、被动链轮7和链条8,主动链轮13在机架5一侧的地轮11与机架侧梁之间固接在地轮轴25上,被动链轮7与主动链轮13在机架5的同侧,被动链轮7在机架纵向支撑梁9的外侧固接在上支撑轴15上,链条8套在主动链轮13和被动链轮7上构成链条传动机构,传动装置把地轮转动的动力传递给收膜链总成6的上收膜链轮14。Described transmission device comprises driving
所述收膜链总成6中,拾膜齿19、摆杆23、摇臂18和滑道20内的滑块22构成带拾膜齿的摆杆-摇臂-滑块机构,环状的滑道20在带侧翼的传动链21的后面固定在上支承轴15和下支撑轴16上,滑道20上的滑槽开口朝向传动链21,摇臂18一端通过方形孔套在拾膜齿19一端的方形凸轴上,拾膜齿19与摇臂18延长线的夹角固定为60°,拾膜齿19一端的方形凸轴的中心有一个圆孔,摇臂18和拾膜齿19通过方形凸轴中心的圆孔与摆杆23的一端铰接,摆杆23的另一端与带侧翼的传动链21的侧翼铰接,摇臂18的另一端与滑块22铰接,滑块22置于滑道20的滑槽内与滑道20构成滑动连接,滑道20上部尺寸内缩,形成上部小、下部大的瓶形环状轨道,圆盘形的挡膜板24固接在拾膜齿19靠近根部处,6~12个带拾膜齿的摆杆-摇臂-滑块机构等间隔分布置于滑道20和带侧翼的传动链21上。In the film
收膜链总成6的工作过程为,起膜输膜板10在拾膜齿19运动到最低点前起膜,带侧翼的传动链21转动时,在滑道20的AB段,与摇臂18成60°固定角度的拾膜齿19在摇臂18和摆杆23的控制下将地膜拾起,在BC段,拾膜齿19上仰,随带侧翼的传动链21向上运动,拾膜齿19将地膜向上输送,经过BC段的输膜,地膜上的泥土逐渐脱落,拾膜齿19运动到滑道20的CD段时,拾膜齿19在滑道20变径处逐步呈悬垂状态,将地膜卸到起膜输膜板10的的上部圆弧部分的托膜板,经滑道20的DA段后,拾膜齿19重新恢复为拾膜状态。The working process of the film-
拖拉机牵引苗期地膜回收机作业时,首先由松土圆盘1将地膜边缘压膜土疏松,起膜输膜板10将地膜托起,使地膜滑入拾膜区域。收膜链总成6在地轮11的驱动下与地轮11同向转动,其上的拾膜齿19在滑道20的控制下,将滑入拾膜区域的地膜挑起并沿起膜输膜板10上的窄槽向后上方输送。在输膜过程中地膜与其表面的泥土分离,在起膜输膜板10顶部,地膜在拾膜齿19的拨动和重力作用下落入起膜输膜板10后部托膜板上,滑入网状收膜箱12,网状收膜箱12的门开在下部,方便卸膜。When the tractor pulls the mulch recovery machine at the seedling stage to work, firstly, the loosening
本实用新型的有益效果为,采用收膜链总成与起膜输膜板结合完成松土、起膜、拾膜、输膜和卸膜工作,在地膜回收过程中能保证土、膜充分分离,为后续回收地膜的再加工利用提供了方便;整机结构简单,工作可靠,工作过程中无需人工辅助,并具有能耗低,操作方便,具有很高的实用价值。The beneficial effect of the utility model is that the combination of the film collecting chain assembly and the film film conveying plate is used to complete loosening, film lifting, film picking, film conveying and film unloading, and the soil and film can be fully separated during the film recovery process. , It provides convenience for the subsequent reprocessing and utilization of recycled plastic film; the whole machine has a simple structure, reliable operation, no manual assistance in the working process, low energy consumption, convenient operation, and high practical value.
附图说明Description of drawings
图1为本实用新型苗期地膜回收机实施例结构示意图;Fig. 1 is the embodiment structural representation of the utility model seedling stage mulching film recovery machine;
图2为图1俯视的结构示意图;Fig. 2 is the structural schematic diagram of Fig. 1 top view;
图3为收膜链总成具体结构示意图。Fig. 3 is a schematic diagram of the specific structure of the film wrapping chain assembly.
图中,1--松土圆盘,2--下悬挂销,3--悬挂架,4--上悬挂销,5--机架,6--收膜链总成,7--被动链轮,8--链条,9--机架纵向支撑梁,10--起膜输膜板,11--地轮,12--网状收膜箱,13--主动链轮,14--上收膜链轮,15--上支撑轴,16--下支撑轴,17--下收膜链轮,18--摇臂,19--拾膜齿,20--滑道,21--带侧翼的传动链,22-滑块,23--摆杆,24--挡膜板,25--地轮轴。In the figure, 1--soil loosening disc, 2--lower suspension pin, 3--suspension frame, 4--upper suspension pin, 5--frame, 6--retracting chain assembly, 7--passive Sprocket, 8--chain, 9--frame longitudinal support beam, 10--film feeding plate, 11--ground wheel, 12--mesh film collection box, 13--driving sprocket, 14- -Upper film sprocket, 15-up support shaft, 16-lower support shaft, 17-bottom film sprocket, 18-rocker arm, 19-film pick-up tooth, 20-slide, 21 --transmission chain with flanks, 22-slide block, 23--fork, 24--baffle plate, 25--ground wheel shaft.
具体实施方式Detailed ways
下面结合实施例和附图对本实用新型作进一步详细描述:Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail:
图1为本实用新型苗期地膜回收机实施例结构示意图,图2为图1俯视的结构示意图,苗期地膜回收机由机架5、松土圆盘1、收膜链总成6、起膜输膜板10、传动装置、网状收膜箱12和地轮11组成。机架5的主体为长方形钢架。采用三点悬挂的悬挂架3固定在机架5的前梁,1个上悬挂销4和2个下悬挂销2置于在悬挂架3的圆孔内。2个带仿形装置的松土圆盘1安装在机架前横梁下方。机架5的左右两边中部各固接1个机架纵向支撑梁9,上支撑轴15通过轴承座水平置于两个机架纵向支撑梁9上并与其构成转动连接。左右两个下支撑轴16分别水平固接在机架5的左侧梁和右侧梁下。如图2所示,两组收膜链总成6左右排列并从前向后倾斜置于机架5上,收膜链总成6的上收膜链轮14固接在上支撑轴15上,收膜链总成6的下收膜链轮17安装在下支撑轴16上与其构成转动连接,图2中,其中一组收膜链总成6只画出上收膜链轮14和下收膜链轮17。S形的起膜输膜板10置于收膜链总成6下方与机架5固接,起膜输膜板10的倾角小于收膜链总成6的倾角。起膜输膜板10上有三个下端开口的槽,左右两边的窄槽分别对准左右的收膜链总成6,收膜链总成6的拾膜齿19在两边的窄槽内运动,中间的宽槽为农苗通过槽。起膜输膜板10的上部圆弧部分为托膜板,托膜板在网状收膜箱12前部上方并伸入网状收膜箱12。起膜输膜板10的下部圆弧部分为起膜板,起膜板贴近地面。网状收膜箱12置于机架5后部的上方。地轮轴25通过轴承座安装在机架5的左右两个侧梁上,构成水平的转动连接,两个地轮11在机架5的两侧分别固接在地轮轴25的左右两端。Fig. 1 is a structural schematic diagram of an embodiment of the seedling stage mulching film recovery machine of the present invention, and Fig. 2 is a structural schematic diagram of a top view of Fig. 1. The film transporting
传动装置包括主动链轮13、被动链轮7和链条8,主动链轮13在机架5一侧的地轮11与机架侧梁之间固接在地轮轴25上,被动链轮7与主动链轮13在机架5的同侧,被动链轮7在机架纵向支撑梁9的外侧固接在上支撑轴15上,如图2所示。链条8套在主动链轮13和被动链轮7上构成链条传动机构,传动装置把地轮转动的动力传递给收膜链总成6的上收膜链轮14。Transmission device comprises driving
收膜链总成6的结构示意图如图3,上收膜链轮14、下收膜链轮17、带侧翼的传动链21、拾膜齿19、摇臂18、摆杆23、滑块22和滑道20组成带拾膜齿的收膜链总成6。拾膜齿19、摆杆23、摇臂18和滑道20内的滑块22构成摆杆-摇臂-滑块机构,环状的滑道20在带侧翼的传动链21的后面固定在上支承轴15和下支撑轴16上,滑道20上的滑槽开口朝向传动链21。摇臂18一端通过方形孔套在拾膜齿19一端的方形凸轴上将两者定位,拾膜齿19与摇臂18延长线的夹角固定为60°。拾膜齿19一端的方形凸轴的中心有一个圆孔,摇臂18和拾膜齿19通过方形凸轴中心的圆孔与摆杆23的一端铰接,摆杆23的另一端与带侧翼的传动链21的侧翼铰接,摇臂18的另一端与滑块22铰接,滑块22置于滑道20的滑槽内与滑道20构成滑动连接。滑道20上部尺寸内缩,形成上部小、下部大的瓶形环状轨道。圆盘形的挡膜板24固接在拾膜齿19靠近根部处。起膜输膜板10在拾膜齿19运动到最低点前起膜,拾膜齿19在AB段将起膜输膜板10下部积累的地膜拾起,经过BC输膜段,在滑道的CD段改变为卸膜状态,再经过DA段后重新恢复到拾膜状态。起膜输膜板10倾角小于收膜链总成6的倾角为了拾膜齿19在滑道20变径处容易卸膜。8个带拾膜齿的摆杆-摇臂-滑块机构等间隔分布置于滑道20和带侧翼的传动链21上。The structure schematic diagram of the
苗期地膜回收机工作时,悬挂架3与拖拉机相连,地轮11沿地面滚动带动主动链轮13转动,从而驱动被动链轮7转动,与被动链轮7同轴的上收膜链轮14通过带侧翼的传动链21带动下收膜链轮17一起转动,同时驱动带侧翼的传动链21上的摆杆23一起运动。带弹簧仿形的松土圆盘1将地膜边缘压膜土疏松,起膜输膜板10将地膜托起,使地膜滑入拾膜区域。由于地轮11运动的线速度比收膜链总成6的线速度稍快,地膜在起膜输膜板10下部有一定程度堆积,便于拾膜齿19拾膜。收膜链总成6在地轮11的驱动下与地轮11同向转动,其上的拾膜齿19在摇臂18、滑道20和摆杆23的控制下,将滑入拾膜区域的地膜挑起,并沿起膜输膜板10上的窄槽向后上方输送。在输送过程中,拾膜齿19上的挡膜板24可以避免地膜与工作部件发生缠绕。起膜输膜板10中间的宽槽能够有效避免机具刮伤农苗。在输膜过程中,起膜输膜板10的槽能够方便地膜表面的泥土滑落。在起膜输膜板10顶部,回收的地膜在拾膜齿19的拨动和重力作用下落入起膜输膜板后部的托膜板上,滑入网状收膜箱12,网状收膜箱12的网孔方便地膜上脱落的土粒漏出。此外,网状收膜箱12的门开在下部,方便卸膜。When the seedling stage mulch recovery machine is working, the
本实用新型适用于用于玉米、棉花等作物苗期地膜回收。The utility model is suitable for recycling plastic film at the seedling stage of crops such as corn and cotton.
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| CN2010206970259U CN201911121U (en) | 2010-12-24 | 2010-12-24 | Seedling-stage mulch recycling machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102726261A (en) * | 2012-07-24 | 2012-10-17 | 吴胜利 | Field coated mulching film recycling machine |
| CN103004360A (en) * | 2012-12-21 | 2013-04-03 | 中国农业大学 | Stubble removing and remained film recovering machine |
| CN104303628A (en) * | 2014-11-04 | 2015-01-28 | 中国农业大学 | Elastic toothed chain wheel plastic film residue recycling machine |
| CN103460838B (en) * | 2013-09-25 | 2016-03-02 | 刘世海 | Once visited place film pick-up machine |
| CN107242060A (en) * | 2017-08-16 | 2017-10-13 | 王伯胜 | A kind of agricultural skinning and winder all-in-one |
| CN114467590A (en) * | 2022-02-14 | 2022-05-13 | 董自豪 | Agricultural planting is with encircleing canopy receipts pole and receiving membrane device |
-
2010
- 2010-12-24 CN CN2010206970259U patent/CN201911121U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102726261A (en) * | 2012-07-24 | 2012-10-17 | 吴胜利 | Field coated mulching film recycling machine |
| CN103004360A (en) * | 2012-12-21 | 2013-04-03 | 中国农业大学 | Stubble removing and remained film recovering machine |
| CN103460838B (en) * | 2013-09-25 | 2016-03-02 | 刘世海 | Once visited place film pick-up machine |
| CN104303628A (en) * | 2014-11-04 | 2015-01-28 | 中国农业大学 | Elastic toothed chain wheel plastic film residue recycling machine |
| CN107242060A (en) * | 2017-08-16 | 2017-10-13 | 王伯胜 | A kind of agricultural skinning and winder all-in-one |
| CN114467590A (en) * | 2022-02-14 | 2022-05-13 | 董自豪 | Agricultural planting is with encircleing canopy receipts pole and receiving membrane device |
| CN114467590B (en) * | 2022-02-14 | 2023-12-08 | 台州市路桥方兴混凝土厂 | A device for closing poles and film in arch sheds for agricultural planting |
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