A kind of compact is used for the overheat protector of liquid heater
Technical field
The utility model relates to a kind of anhydrous and overtemperature protection water-heater control device of being used for, and relates in particular to a kind of radio hot-water bottle overheat protector assembly.
Background technology
The overtemperature protection control device that existing radio hot-water bottle and liquid heater are used; claim control device preventing dry fry again; it mainly is used to be installed in the bottom of radio hot-water bottle and liquid heating vessel; radio hot-water bottle and liquid heating vessel bottom then are equipped with electrical heating elements; in above-mentioned radio hot-water bottle and liquid heating vessel; in order to prevent anhydrous and the dry combustion method phenomenon; generally all in radio hot-water bottle and liquid heating vessel bottom; one overheat protector assembly is installed, the contact point of when anhydrous and dry combustion method, cutting off the electricity supply.
As the patent No. is a kind of overheat protector assembly the Chinese invention patent application " liquid heating ware overheating protection controller assembly " of ZL200810120107.4 (notification number is CN101629758A) has disclosed, and includes a control body; Control body upper surface is provided with the conjuncted two braking heat-sensitive duplex metal brakes of monolithic, the conjuncted two braking heat-sensitive duplex metal brakes of described monolithic are the brake units that form two relatively independent doublets on a slice bimetallic sheet material, it is the inboard that the equal part of edge line of each brake unit in described two brake units falls into another brake unit edge line, the conjuncted two braking heat-sensitive duplex metal brakes of described monolithic have a public connection part, this public point of attachment also makes two brake units constitute the conjuncted two braking heat-sensitive duplex metal brakes of monolithic in the inboard of edge line of each brake unit effectively, correspondingly control and also be provided with two groups of make and break contacts on the body, every group of make and break contact matches with a corresponding brake unit.Two brake units of the conjuncted two braking heat-sensitive duplex metal brakes of monolithic are easier under the prerequisite of two brake unit brakings produces braking at same temperature spot.
The heat-sensitive duplex metal of this patent application is conjuncted pair of brake body of monolithic; in radio hot-water bottle and the actual use of liquid heating vessel; the overfire protection controller of conjuncted pair of brake body of this monolithic; in fact only provide one-level other anhydrous and dry burning protection function; because this structure is easy to produce action under a temperature spot, and the bimetal leaf of this structure, all is to be fixed on the fixed head inflexibly; some free gaps all do not have, and are easy to produce temperature deviation like this.In addition, because two bimetal leafs are structure as a whole, both recurvation power can produce and influence each other, and has reduced the sensitivity and the precision of temperature-sensitive action, makes product quality stability have problems.
What and for example another patent No. was that the Chinese invention patent " the whole radio air connector and the thermally-responsive controls assembly that are used for water-boiling vessel " of ZL95194418.5 (notification number CN1065406C) discloses is so a kind of overheat protector assembly; one controller that combines with liquid heating vessel skin bottom; comprise a carrier; in its opposite end portion two bimetallic brakes are installed; be installed in the position that separates of laterally leaving the connector central axial line on the controller face; described brake is installed or with water container bottom or electrical heating elements good thermo-contact is arranged; thereby the temperature when using can be separated each brake of position and be sensed on the bottom of water container or the electrical heating elements; interrelate with each brake and with coupled device and its coupled operationally electric switch contact; described electric switch contact and the coupled device that interrelates thereof are installed in a side of dedicated radio link device, and its installation will make two brakes when because of the anhydrous heating of water container or dryout water and produced heat energy and operate independently of each other to open the contact that links mutually and cut off the electricity supply.
The heat-sensitive duplex metal brake of this patent; and two bimetallic brakes; be installed in the position that separates of laterally leaving the connector central axial line on the controller face; electric switch contact and the coupled device that interrelates thereof are installed in a side of dedicated radio link device; the spacing of two bimetallic brakings of this structure will be bigger; it is big that the face territory of corresponding heating panel also and then will become; in order to guarantee that described brake is installed or good thermo-contact to be arranged with water container bottom or electrical heating elements; generally need to guarantee the planarization of the panel of two bimetal leaf positions in the temperature controller, otherwise can cause the overheat protector action unreliable.
The calandria (heating panel) of usefulness all is to adopt stainless-steel sheet and aluminium sheet and aluminium die casting heat-generating pipe now; adopt high-frequency welding together; the heater panel of this structure is in the production of itself; yielding in the engineerings such as follow-up processing and transportation; separate the temperature controller of bimetal leaf if adopt this patent; the planarization that causes heating panel requires to improve greatly; and a large number of users uses the feedback of hot-water bottle and the record declaration of product maintenance; when heating up water heating; the situation that whole kettle tilts is considerably less; even tilted; also owing to the quality of heat-generating pipe and the temperature controller protection that heat transfer causes; also has the self-destruction design of heating tube or heating panel; almost do not have to produce owing to the situation generation of tilting and temperature controller is failure to actuate and is caused heating tube to damage; but for this situation about taking place hardly; bimetal leaf separate is provided with, and the planarization that improves kettle bottom heating panel greatly requires in production in enormous quantities the whether worthwhile problem that becomes.
The utility model content
Technical problem to be solved in the utility model is to overcome the deficiency of above-mentioned prior art; provide a kind of compact conformation, safe and reliable compact to be used for the overheat protector of liquid heater; can effectively protect situations such as kettle dry combustion methods; also reduce the processing requests such as planarization of kettle bottom panel greatly; boost productivity greatly; and; compact structure also reduces frame for movement, the reduction material cost of temperature controller itself; for the product of annual requirement nearly hundred million, its meaning is just very huge.
A kind of compact that provides according to the utility model is used for the overheat protector of liquid heater; comprise a controller body; be arranged on the coupled connector on the described body; two separate bimetallic brakes of two groups of switch contact point break-makes of two groups of switch contact points and controls wherein; coupled connector is used for interrelating with described bimetallic brake and the transmission of bimetallic brakeage being caused switch contact point break-make at least; also be provided with on the controller body and be used for the dedicated radio link device that is connected with base that heater separates; this dedicated radio link device and bimetallic brake place on the controller body opposing face separately, and two groups of described switch contact points and two bimetallic brakes are installed in the orthographic projection scope that position on the described controller body is positioned at described corresponding dedicated radio link device.
The overtemperature protection utensil that a kind of compact that provides according to the utility model is used for liquid heater further also has following attached technical characterictic:
Two described bimetallic brakes are datum line with described dedicated radio link device circle center line, become the angle shape to be distributed in the described dedicated radio link device orthographic projection scope.
On the described controller body installation base plate is housed, two described bimetallic brakes are installed on the described installation base plate.
Described coupled connector includes between described bimetallic brake and described switch contact point and is provided with push rod, and described push rod is positioned at described dedicated radio link device orthographic projection scope.
Described switch contact point comprises movable contact spring, static contact spring piece and is installed in movable contact on the movable contact spring, is installed in the stationary contact on the static contact spring piece, one end of described push rod leans on the operating member in described bimetallic brake, an other end promotes described movable contact spring motion, and movable contact is separated with stationary contact.
Be formed with groove on the described controller body, wherein said static contact spring piece is installed in the described groove.
The fixedly root of the tongue and described installation base plate in the described bimetallic brake are installed together by buckle structure.
Described controller body is provided with cantilever, and the end of described cantilever is provided with sleeve pipe, and described push rod is installed in the described sleeve pipe, and slides in described sleeve pipe.
Also be provided with steam brake on the described controller body, described steam brake comprises steam bimetallic brake and the steam action pogo stick spare that is driven by described steam bimetallic brake, and described steam action pogo stick spare drives described switch contact point break-make.
The overheat protector that a kind of compact that provides according to the utility model is used for liquid heater compared with prior art has following advantage: at first, the utility model is installed in two bimetallic brakes in the orthographic projection scope of dedicated radio link device, thereby effectively reduced the spacing of two bimetallic brakes, reduced flatness requirement during two bimetallic brake applying heating components, improved the reliability of action for heating component integral body; Secondly, two bimetallic brakes of the present utility model are independently, and each bimetallic brakeage can not impact another one, thereby have also improved the reliability of action; Once more, two bimetallic brakes of the present utility model are positioned at the orthographic projection scope of dedicated radio link device, and the volume of overheat protector only need satisfy the needs that lotus root closes the general design of connector and get final product, thereby has dwindled volume, make structure compactness more.
Description of drawings
Fig. 1 is an inner three-dimensional structure diagram of the present utility model;
Fig. 2 is a reverse side top perspective view of the present utility model;
Fig. 3 is a positive top perspective view of the present utility model;
Fig. 4 is a stereograph of the present utility model;
Fig. 5 is two contact contact position stereographs of the present utility model;
Fig. 6 is two heat-sensitive duplex metal brake stereographs of the present utility model;
The specific embodiment
Referring to Fig. 1 to Fig. 6; a kind of compact that provides at the utility model is used for the embodiment of the overheat protector of liquid heater; comprise a controller body 1; be arranged on the coupled connector on the described body; two separate bimetallic brakes 4 of two groups of switch contact points 3 and two groups of switch contact point 3 break-makes of control; wherein; coupled connector is used for interrelating with described bimetallic brake 4 and the transmission of bimetallic brakeage being caused switch contact point 3 break-makes at least; also be provided with on the controller body 1 and be used for the dedicated radio link device 2 that is connected with base that heater separates; this dedicated radio link device 2 and bimetallic brake 4 place on the controller body opposing face separately; overheat protector in the utility model mainly is mounted on the hot-water bottle; bimetallic brake 4 is close on the heating component, is used for the temperature of eddy-current heating assembly.Dedicated radio link device 2 is generally circle, matches with base plate connector.Two groups of switch contact points 3 connect the L line and the N line of power supply respectively, and each switch contact point 3 is by a bimetallic brake 4 control break-makes.When the liquid heater no liquid, or after the liquid in the liquid heater dryouies, the generation deformation of being heated of heat-sensitive duplex metal brake; hold two switch contact points to disconnect at L end or N; reach overheated and dry combustion method protection purpose, thereby cut off the electricity supply the safe operation of protection liquid heater.Wherein bimetallic brake 4 is a thermosensitive bimetal, and it is processed by two kinds of metals, after being heated deformation can take place.These structures all belong to the prior art of comparative maturity, and the utility model does not repeat them here.
The utility model compared with prior art, the main distinction is the installation site of bimetallic brake 4.Two groups of described switch contact points 3 in the utility model and two bimetallic brakes 4 are installed in the orthographic projection scope that position on the described controller body 1 is positioned at dedicated radio link device 2.Dedicated radio link device 2 in the utility model be positioned at controller body 1 below, and bimetallic brake 4 be installed in controller body 1 above.The orthographic projection scope of dedicated radio link device 2 is meant the line orthographic projection of its outermost portion.Be meant the circle of dedicated radio link device 2 outmost turns of Fig. 6 in the present embodiment.Two bimetallic brakes 4 of the prior art are positioned at the both sides of dedicated radio link device 2, the spacing that bimetallic brake 4 is close on the heating component is bigger, need to guarantee the overall leveling of heating component, thereby being beneficial to bimetallic brake 4 can be close on the heating component, increase the difficulty of making heating component, reduced the sensitivity of bimetallic brake.The utility model has shortened the spacing of two bimetallic brakes 4, has reduced the requirement for the heating component overall leveling, has also improved the sensitivity of bimetallic brake 4.
Because the utility model also is placed on switch contact point 3 in the orthographic projection scope of dedicated radio link device 2, make overall structure compact more.
Referring to Fig. 6, in the foregoing description that the utility model provides, two described bimetallic brakes 4 are datum line with described dedicated radio link device 2 circle center lines, become the angle shape to be distributed in the described dedicated radio link device 2 orthographic projection scopes.It mainly is in order to make two bimetallic brakes 4 not on the same diameter of dedicated radio link device 2 that 4 one-tenth angles of two bimetallic brakes in the utility model distribute.Make structure further compact.
Referring to Fig. 2, in the foregoing description that the utility model provides, 11, two described bimetallic brakes 4 of an installation base plate are housed on the described controller body 1 are installed on the described installation base plate 11.Described installation base plate 11 is made for metal material, and it is fixed on the controller body 1 by screw.Described installation base plate 11 can further improve the installation strength of bimetallic brake 4, makes it be difficult for being offset, and has also played heat insulation effect simultaneously.
Referring to Fig. 1, in the foregoing description that the utility model provides, described switch contact point 3 comprises movable contact spring 31, static contact spring piece 32 and is installed in movable contact 33 on the movable contact spring 31, is installed in the stationary contact 34 on the static contact spring piece 32, wherein static contact spring piece 32 is connected with inserted sheet in the dedicated radio link device 2, and described movable contact spring 31 is used to connect heating component.Wherein movable contact 33 and stationary contact 34 are positioned at the orthographic projection scope of described dedicated radio link device 2.
Referring to Fig. 1, Fig. 4 and Fig. 5, in the foregoing description that the utility model provides, described coupled connector includes the push rod 5 that is provided with between described bimetallic brake 4 and described switch contact point 3, described push rod 5 is positioned at described dedicated radio link device 2 orthographic projection scopes.One end of described push rod 5 leans on the operating member 41 in described bimetallic brake 4, and an other end promotes described movable contact spring 31 motions, and movable contact 33 is separated with stationary contact 34.Described controller body 1 is provided with cantilever 12, and the end of described cantilever 12 is provided with sleeve pipe 13, and described push rod 5 is installed in the described sleeve pipe 13, and slides in described sleeve pipe 13.Operating member 41 in the described bimetallic brake 4 can promote described push rod 5 and slide after temperature distortion, thereby makes described push rod 5 promote described movable contact spring 31, and movable contact 33 separates with stationary contact 34.After bimetallic brake 4 resetted, movable contact spring 31 resetted under the effect of Flexible Reset, and movable contact 33 is contacted with stationary contact 34.The operating member 41 of the bimetallic brake 4 in the utility model outwardly.
Referring to Fig. 1, in the foregoing description that the utility model provides, be formed with groove 16 on the described controller body 1, wherein said static contact spring piece 32 is installed in the described groove 16.The utility model is installed in two static contact spring pieces 32 respectively separately in the groove 16, not only can fix two static contact spring pieces 32, but also both are isolated, and prevents short circuit.
Referring to Fig. 2, in the foregoing description that the utility model provides, the fixedly root of the tongue in the described bimetallic brake 4 42 and described installation base plate 11 are installed together by buckle structure.Be formed with bulge loop 111 on the described installation base plate 11, the described fixedly root of the tongue 42 penetrates in the described bulge loop 111, thereby realizes both connections.After described bimetallic brake 4 is loaded on installation base plate 11, two bimetallic brakes 4 can be suitably movable, can not be stuck this mode that installs and fixes, thermal deformation operating member 41 temperature-sensitives that can more reliable assurance bimetallic brake 4 are more accurate, move the strongest.
Referring to Fig. 1 and Fig. 4, in the foregoing description that the utility model provides, also be provided with steam brake 7 on the described controller body 1, described steam brake 7 comprises steam bimetallic brake 71 and the steam action pogo stick spare 72 that is driven by described steam bimetallic brake 71, and described steam action pogo stick spare 72 drives described switch contact point 3 break-makes.Also be provided with kick reed 73 on the described steam action pogo stick spare 72, described kick reed 73 can make steam action pogo stick spare 72 being subjected to little deformation force, can produce the action that has more energetically, thereby orders about movable contact spring 31 actions.Said structure is closed heating component after guaranteeing that the water in the electric kettle seethes with excitement automatically.