CN201908096U - Ultrasonic wave fur wet processing device - Google Patents
Ultrasonic wave fur wet processing device Download PDFInfo
- Publication number
- CN201908096U CN201908096U CN2011200077096U CN201120007709U CN201908096U CN 201908096 U CN201908096 U CN 201908096U CN 2011200077096 U CN2011200077096 U CN 2011200077096U CN 201120007709 U CN201120007709 U CN 201120007709U CN 201908096 U CN201908096 U CN 201908096U
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- ultrasonic
- cell body
- fur
- temperature control
- wet processing
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- 238000012545 processing Methods 0.000 title claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 11
- 239000010935 stainless steel Substances 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000005485 electric heating Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 210000005056 cell body Anatomy 0.000 claims description 41
- 230000009467 reduction Effects 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 abstract 1
- 239000000126 substance Substances 0.000 description 9
- 239000010985 leather Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000006210 lotion Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000008595 infiltration Effects 0.000 description 3
- 238000001764 infiltration Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 230000035617 depilation Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
Abstract
本实用新型公开了一种超声波毛皮湿加工装置，其特点是该装置包括槽体(1)、支架(2)和多个超声波换能器或多个超声波振动棒(3)，多个超声波换能器或多个超声波振动棒安装在槽体底部外侧，多个超声波换能器或多个超声波振动棒按两排对称排列，固定在槽体底部弧线两侧的夹角为15～45°，通过电缆线与超声波电源连接，超声波电源输出频率为20～100KHz，功率为100～5000W；槽体(1)为不锈钢加工制成，槽体(1)外设控温夹套(12)，控温夹套通过循环泵(10)与循环水加热系统(4)连接，或者在控温夹套(12)内设电加热管(11)；槽体(1)内装设水平搅拌桨(7)，水平搅拌桨通过减速器(5)与电机(6)和控制器(9)连接；槽体(1)上设槽盖(8)；水平搅拌桨(7)为不锈钢制成的水平挡板式搅拌桨。
The utility model discloses an ultrasonic fur wet processing device, which is characterized in that the device comprises a tank body (1), a support (2), a plurality of ultrasonic transducers or a plurality of ultrasonic vibrating rods (3), a plurality of ultrasonic transducers The transducer or multiple ultrasonic vibrating rods are installed outside the bottom of the tank, and multiple ultrasonic transducers or multiple ultrasonic vibrating rods are arranged symmetrically in two rows, fixed on both sides of the arc at the bottom of the tank at an angle of 15 to 45° , connected to the ultrasonic power supply through a cable, the output frequency of the ultrasonic power supply is 20-100KHz, and the power is 100-5000W; the tank body (1) is made of stainless steel, and the tank body (1) is equipped with a temperature control jacket (12), The temperature control jacket is connected with the circulating water heating system (4) through the circulating pump (10), or an electric heating tube (11) is installed in the temperature control jacket (12); a horizontal stirring paddle (7 ), the horizontal stirring paddle is connected with the motor (6) and the controller (9) through the reducer (5); the tank body (1) is provided with a tank cover (8); Plate stirring paddle.
Description
Technical field
The utility model relates to a kind of ultrasonic wave fur wet processing range, or rather, relates to a kind of fur water-bath processing unit (plant).
Technical background
The wet course of processing of fur is by immersion, degreasing, pickling, tanning, retanning, dyeing and stuffing wet practice operation, all be in paddle-tumble, the skin base to be handled, the individual layer paddle-tumble that conventional paddle-tumble generally adopts timber to make, this class paddle-tumble exist bath temperature to be difficult to control, the processing work efficiency is low etc.; At this situation, more domestic fur device fabrication producers, on the basis of former paddle-tumble structure, developed stainless steel interlayer paddle-tumble, temperature by body lotion in steam or electrically heated and the control paddle-tumble, all produced active effect to improving fur processing efficiency and effect, but this paddle-tumble is difficult in use control the body lotion amount, causes and change material concentration in the body lotion, and the fluctuation of body lotion pH value, be difficult to guarantee the strongest finished product quality; The fur vacuum processing apparatus (Chinese patent CN99234546.4) of people such as party Anxin invention, at the processing tube is the double-layer circular vacuum cylinder, barrel is located in the processing tube, the barrel axle links to each other with motor shaft by shaft coupling, speed reduction unit, thereby fur manufacturing is finished under vacuum state, shortens the operating time and reduces the chemical materials consumption, but this operation of equipment complexity, the fur base rotates in the tube of garden, causes hair knotting or winding easily, influences quality product.
Sonochemistry is with ultrasonic technology and chemofacies bonded new branch of science.Phonochemical reaction mainly is to utilize the cavitation bubble of acoustic cavitation----in the liquid, the i.e. formation in " hole ", vibration, grow, be contracted to the collapse physics and the chemical action that cause, the process of concentrating the sound field energy and discharging rapidly in the liquid acoustic cavitation process, during the cavitation collapse, at the utmost point in the short period of time, form the high temperature of producing in the minimum space more than the 5000K around the cavitation, and the high pressure of about 50MPa, and association intensive shockwave and speed per hour are up to the microjet of 400km/h.To be the infiltration of changing material in the fur manufacturing process created enabling environment with combining to this extreme condition.Chen Yu and He Youjie have summed up the application (" leather science and engineering " of ultrasonic wave in leather industry, 2001,11 (2): 30-35), literature review ultrasonic wave be used for applicable cases in tanning, stuffing, dyeing, depilation and the wastewater treatment of leather manufacturing processed.People such as He Youjie have studied the diffusion of ultrasonic wave dyestuff in leather coloring and the influence of dye uptake (" Sichuan University's journal (engineering science version) ", 2001,33 (6): 75-77), Hu Jinjie (" Chinese leather ", 2003,32 (9): 32) influence of ultrasonic wave to leather coloring has been discussed.These documents and materials have mainly been reported the application of ultrasonic wave in leather processing, do not relate to the manufacture field of fur.
Summary of the invention
The purpose of this utility model is at the deficiencies in the prior art, a kind of ultrasonic wave fur manufacturing device is provided, the infiltration that is characterized in utilizing chemical materials in each operation that physics that the ultrasonic acoustic cavitation causes and chemical action promote the wet processing of fur with combine, easy and simple to handle, accurately CONTROL PROCESS process, processing efficiency height, shorten the process time, improved the quality of fur product.
Of the present utility model by following technical measures realization, wherein said raw material mark is parts by weight except that specified otherwise.
Ultrasonic wave fur wet processing range comprises cell body, support and a plurality of ultrasonic transducer or a plurality of ultrasonic vibration rod, a plurality of ultrasonic transducers or a plurality of ultrasonic vibration rod are installed in the cell body bottom outside, a plurality of ultrasonic transducers of cell body outside installing or a plurality of ultrasonic vibration rod are by two row's symmetric offset spread, and to be fixed on camber line both sides, cell body bottom angle be 15～45 °, be connected with controller with ultrasonic power by cable, the ultrasonic power output frequency is 20～100KHz, and power is 100～5000W.
Cell body is that stainless steel is processed into, cell body peripheral hardware temperature control chuck, and the temperature control chuck is connected with the recirculated water heating system by recycle pump, perhaps establishes electric heating tube in the temperature control chuck.
The horizontal stirring rake of installing in the cell body, horizontal stirring rake is connected with controller with motor by speed reduction unit.Establish the groove lid on the cell body.
Horizontal stirring rake is the horizontal baffle-type stirring rake that stainless steel is made.
Performance test:
1. the fur dermatotome be processed into of the utility model is soft and full, and grain is flat thin, and Ts reaches more than 85 ℃, and the main physical mechanical property all meets national China National Light Industrial Products Department process hides standard promulgated by the ministries or commissions of the Central Government.
2. the glossy reflecting feel of fur be processed into of the utility model is good, and good springiness has water resisting property and physical mechanics intensity preferably.
3. the fur color and luster be processed into of the utility model is full, soft nature, and the color even unanimity does not have higher fastness, and is easy to change and fade water-fast washing and dried wet rubbing.
The present invention has following advantage:
1, the utility model infiltration of utilizing chemical materials in each operation that physics that the ultrasonic acoustic cavitation causes and chemical action promote the wet processing of fur with combine, shorten the processing treatment time, enhance productivity.
2, the utility model utilizes the dispersion that physics that the ultrasonic acoustic cavitation causes and chemical action improve various effective constituents in intracutaneous or the body lotion, reach and to remove useless composition (as grease, interfibrillar substance etc.) in the unhaired hide, can promote effective constituent and the effect of hide fiber bonded again, thereby can reduce the consumption of chemical materials, reduce production costs the environmental pollution that reduces hazardous emission to greatest extent and brought.
3, the utility model promotes that under the effect of ultrasonic vibration the fur treatment agent in the body lotion permeates better in the cell body in fur, and the fur product fiber dispersion that obtains is good, and stuffing is even, and dyeability is good.
Description of drawings
Fig. 1 is a ultrasonic wave fur wet processing range structural representation
Fig. 2 is a ultrasonic wave fur wet processing range side-view
1, cell body, 2, support, 3, ultrasonic transducer or ultrasonic vibration rod, 4, the recirculated water heating system, 5, speed reduction unit, 6, motor, 7, horizontal stirring rake, 8, the groove lid, 9, controller, 10, water-circulating pump, 11, electric heating tube, 12, the temperature control chuck.
Embodiment
Below by embodiment the utility model is carried out concrete description, can not be interpreted as restriction the utility model protection domain.
As depicted in figs. 1 and 2, ultrasonic wave fur wet processing range comprises cell body 1, support 2 and 4 ultrasonic transducers 3,4 ultrasonic transducers are installed in the cell body bottom outside, at 4 ultrasonic transducers of cell body outside installing, 4 ultrasonic transducers are fixed on camber line both sides, cell body bottom by two row's symmetric offset spread, angle is 10 °, and be connected with ultrasonic power by cable, the ultrasonic power output frequency is 20KHz, power is 5000W.
The horizontal stirring rake 7 of installing in the cell body 1, horizontal stirring rake is connected with controller 9 with motor 6 by speed reduction unit 5.Establish groove lid 8 on the cell body 1.
The horizontal baffle-type stirring rake that horizontal stirring rake 7 is made for stainless steel.
As depicted in figs. 1 and 2, ultrasonic wave fur wet processing range comprises cell body 1, support 2 and 6 ultrasonic vibration rods 3,6 ultrasonic vibration rods are installed in the cell body bottom outside, at 6 ultrasonic vibration rods of cell body outside installing, 6 ultrasonic vibration rods are fixed on camber line both sides, cell body bottom by two row's symmetric offset spread, angle is 30 °, and be connected with ultrasonic power by cable, the ultrasonic power output frequency is 100KHz, power is 5000W.
The horizontal stirring rake 7 of installing in the cell body 1, horizontal stirring rake is connected with controller 9 with motor 6 by speed reduction unit 5.Establish groove lid 8 on the cell body 1.
The horizontal baffle-type stirring rake that horizontal stirring rake 7 is made for stainless steel.
As depicted in figs. 1 and 2, ultrasonic wave fur wet processing range comprises cell body 1, support 2 and 8 ultrasonic transducers 3,8 ultrasonic transducers or be installed in the cell body bottom outside, at 8 ultrasonic transducers of cell body outside installing, 8 ultrasonic transducers are fixed on camber line both sides, cell body bottom by two row's symmetric offset spread, angle is 20 °, and be connected with ultrasonic power by cable, the ultrasonic power output frequency is 50KHz, power is 3000W.
The horizontal stirring rake 7 of installing in the cell body 1, horizontal stirring rake is connected with controller 9 with motor 6 by speed reduction unit 5.Establish groove lid 8 on the cell body 1.
The horizontal baffle-type stirring rake that horizontal stirring rake 7 is made for stainless steel.
Claims (3)
1. ultrasonic wave fur wet processing range, it is characterized in that this device comprises cell body (1), support (2) and a plurality of ultrasonic transducer or a plurality of ultrasonic vibration rod (3), a plurality of ultrasonic transducers or a plurality of ultrasonic vibration rod are installed in the cell body bottom outside, a plurality of ultrasonic transducers or a plurality of ultrasonic vibration rod are by two row's symmetric offset spread, and be fixed on camber line both sides, cell body bottom, angle is 15～45 °, be connected with ultrasonic power by cable, the ultrasonic power output frequency is 20～100KHz, and power is 100～5000W.
2. ultrasonic wave fur wet processing range according to claim 1, it is characterized in that cell body (1) is processed into for stainless steel, cell body (1) peripheral hardware temperature control chuck (12), the temperature control chuck is connected with recirculated water heating system (4) by recycle pump (10), perhaps establishes electric heating tube (11) in temperature control chuck (12).
3. ultrasonic wave fur wet processing range according to claim 1 is characterized in that installing horizontal stirring rake (7) in the cell body (1), and horizontal stirring rake is connected with controller (9) with motor (6) by speed reduction unit (5), establishes groove on the cell body (1) and covers (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200077096U CN201908096U (en) | 2011-01-12 | 2011-01-12 | Ultrasonic wave fur wet processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200077096U CN201908096U (en) | 2011-01-12 | 2011-01-12 | Ultrasonic wave fur wet processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201908096U true CN201908096U (en) | 2011-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200077096U Expired - Fee Related CN201908096U (en) | 2011-01-12 | 2011-01-12 | Ultrasonic wave fur wet processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201908096U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102041328A (en) * | 2011-01-12 | 2011-05-04 | 四川大学 | Ultrasonic fur wet processing device and fur processing method thereof |
| CN102586514A (en) * | 2012-01-16 | 2012-07-18 | 宁夏西部皮草有限公司 | Dyeing device for tan-sheep skins |
-
2011
- 2011-01-12 CN CN2011200077096U patent/CN201908096U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102041328A (en) * | 2011-01-12 | 2011-05-04 | 四川大学 | Ultrasonic fur wet processing device and fur processing method thereof |
| CN102586514A (en) * | 2012-01-16 | 2012-07-18 | 宁夏西部皮草有限公司 | Dyeing device for tan-sheep skins |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110727 Termination date: 20140112 |