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CN201875500U - A heat pipe cooling LED lamp - Google Patents

A heat pipe cooling LED lamp Download PDF

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Publication number
CN201875500U
CN201875500U CN2010206268393U CN201020626839U CN201875500U CN 201875500 U CN201875500 U CN 201875500U CN 2010206268393 U CN2010206268393 U CN 2010206268393U CN 201020626839 U CN201020626839 U CN 201020626839U CN 201875500 U CN201875500 U CN 201875500U
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hollow shell
led lamp
heat pipe
bottom plate
pipe cooling
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甘泉
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Zhongshan Ruiying Electronic Co ltd
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Zhongshan Ruiying Electronic Co ltd
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Abstract

The utility model relates to a heat pipe heat dissipation formula LED lamp, it includes LED lamp piece and heat pipe heat dissipation unit, this LED lamp piece sets up on this heat pipe heat dissipation unit, this LED lamp piece includes lamp plate and a plurality of LED light source, a plurality of these LED light source electricity are connected on this lamp plate, this heat pipe heat dissipation unit includes cavity casing and radiating liquid, wherein, this cavity casing has surface and internal surface, and center on confirming an inner chamber with the help of this internal surface, this radiating liquid seals to irritate and establishes in this inner chamber of this cavity casing.

Description

一种热管散热式LED灯A heat pipe cooling LED lamp

技术领域technical field

本实用新型涉及一种灯具,特别是指一种利用热管进行散热的LED灯。The utility model relates to a lamp, in particular to an LED lamp which uses a heat pipe to dissipate heat.

背景技术Background technique

LED灯泡主要是利用发光二极管的原理进行发光,以LED作为发光光源的灯具具有能耗低、发光效率高、绿色环保等诸多的优点,但是发光二极管的发光原理决定了其在发光的过程中所产生的热量必然很大,为了能提升整体发光二极管的使用寿命必然需要引入相关的散热技术以提升发光二极管的使用寿命,现实证明一旦LED灯具中设置有优良的散热结构那么整体LED灯具的使用寿命必然得到很大的延长,具有较长使用寿命的LED灯具在现实中都会得到广泛的使用与好评。LED light bulbs mainly use the principle of light-emitting diodes to emit light. Lamps using LEDs as light sources have many advantages such as low energy consumption, high luminous efficiency, and environmental protection. The heat generated must be very large. In order to improve the service life of the overall LED lamp, it is necessary to introduce relevant heat dissipation technology to improve the service life of the LED lamp. It has been proved that once the LED lamp is equipped with an excellent heat dissipation structure, the service life of the overall LED lamp will be reduced. It is bound to be greatly extended, and LED lamps with longer service life will be widely used and praised in reality.

如上所述,我们可以看出LED的散热技术影响了LED灯具的推广以及使用前景,但是就现在市面上出现的LED散热技术而言由于其结构以及散热方式方面的限制其散热效果都不是很好。就目前出现的LED散热技术而言一般都是采用热传导的方式进行散热,这类LED灯具在结构上一般只包括LED灯、散热基座以及灯壳,这类LED灯具在结构组成上一般都是将LED灯固定设置在散热基座上,通过散热基座将LED灯发光所产生的热量向外散发,而就目前出现的散热基座而言都是采用实体金属板的结构,在具体实施的时候散热基座通常都由金属铝制成,为了提升散热效果有的时候还会在散热基座上加工出一些散热片,但是由于结构方面的限制这类LED灯具的散热效果不可能达到最佳状态,因为这类LED灯具主要是利用金属的热传导性能进行散热的,在散热性能得不到很好解决的情况下LED灯具不可能被广泛的使用与推广而此是为传统技术的主要缺点。As mentioned above, we can see that the heat dissipation technology of LED has affected the promotion and application prospect of LED lamps, but the heat dissipation effect of LED heat dissipation technology on the market is not very good due to the limitation of its structure and heat dissipation method. . As far as the current LED heat dissipation technology is concerned, heat conduction is generally used for heat dissipation. The structure of this type of LED lamp generally only includes LED lamps, heat dissipation bases and lamp housings. The structure of this type of LED lamps is generally composed of Fix the LED lamp on the heat dissipation base, and dissipate the heat generated by the LED light through the heat dissipation base. As far as the current heat dissipation bases are concerned, they all use the structure of a solid metal plate. Sometimes the heat dissipation base is usually made of metal aluminum. In order to improve the heat dissipation effect, some heat sinks are sometimes processed on the heat dissipation base. However, due to structural limitations, the heat dissipation effect of such LED lamps cannot be optimal. State, because this kind of LED lamps mainly use the thermal conductivity of metal to dissipate heat, LED lamps cannot be widely used and promoted if the heat dissipation performance is not well resolved, and this is the main shortcoming of traditional technology.

发明内容Contents of the invention

本实用新型提供一种热管散热式LED灯,其利用热管原理进行散热,并且本实用新型的LED灯主要作为房屋顶灯使用可以将使用方法与热管的散热结构原理很好的融合为一体,具有散热效果好结构设计合理的特点,而此为本实用新型的主要目的。The utility model provides a heat pipe heat dissipation LED lamp, which uses the heat pipe principle to dissipate heat, and the LED lamp of the utility model is mainly used as a roof light of a house. Good effect and reasonable structure design, and this is the main purpose of the utility model.

本实用新型所采取的技术方案是:一种热管散热式LED灯,其包括LED灯片以及热管散热单元,该LED灯片设置在该热管散热单元上,该LED灯片包括灯板以及若干LED光源,若干该LED光源电连接在该灯板上,该热管散热单元包括中空壳体以及散热液,其中,该中空壳体具有外表面以及内表面,且借助该内表面围绕确定出一内腔,该散热液密封灌设在该中空壳体的该内腔中。The technical solution adopted by the utility model is: a heat pipe heat dissipation LED lamp, which includes an LED light sheet and a heat pipe heat dissipation unit, the LED light sheet is arranged on the heat pipe heat dissipation unit, and the LED light sheet includes a lamp board and several LED lights A light source, several LED light sources are electrically connected to the lamp board, and the heat pipe cooling unit includes a hollow shell and a cooling liquid, wherein the hollow shell has an outer surface and an inner surface, and a circle is defined by the inner surface Inner cavity, the cooling liquid is sealed and poured in the inner cavity of the hollow shell.

如上所述的该中空壳体包括顶板、底板以及环壁,该环壁连接设置在该顶板与该底板之间,且借助该顶板、该底板以及该环壁围绕形成该内腔,该LED灯片设置在该中空壳体的该底板上,该中空壳体的该顶板位于该底板上方。The hollow housing as mentioned above includes a top plate, a bottom plate and a ring wall, the ring wall is connected between the top plate and the bottom plate, and the inner cavity is formed around the top plate, the bottom plate and the ring wall, and the LED The light sheet is arranged on the bottom plate of the hollow shell, and the top plate of the hollow shell is located above the bottom plate.

如上所述的电力模块固定设置在该中空壳体的该顶板上,该电力模块具有电力连接线,该电力连接线电连接在该电力模块与该LED灯片之间,该中空壳体的该环壁上设置有电线槽,该电力连接线卡设在该电线槽中。The above-mentioned power module is fixedly arranged on the top plate of the hollow casing, the power module has a power connection line, and the power connection line is electrically connected between the power module and the LED light sheet, and the hollow casing A wire groove is arranged on the ring wall, and the power connection line is clamped in the wire groove.

如上所述的该电力模块中包括稳压模快以及稳流模快,该中空壳体的该环壁上设置若干散热片,该中空壳体的该底板与该LED灯片之间设置硅胶导热层。As mentioned above, the power module includes a voltage stabilizing module and a flow stabilizing module, a plurality of cooling fins are arranged on the ring wall of the hollow casing, and a plurality of cooling fins are arranged between the bottom plate of the hollow casing and the LED lamp sheet. Silicone thermal layer.

如上所述的该LED灯片通过卡板固定连接在该中空壳体的该底板上,该中空壳体的该环壁、该电力模块以及该卡板都为圆柱状,使该中空壳体、该电力模块以及该卡板顺序连接成一整体的时候整体呈圆柱状,该电力模块以及该卡板通过固定螺丝分别连接在该中空壳体的上下两端。As mentioned above, the LED light sheet is fixedly connected to the bottom plate of the hollow housing through a clamp, and the ring wall of the hollow housing, the power module, and the clamp are all cylindrical, so that the hollow When the housing, the power module and the card board are sequentially connected as a whole, the overall shape is cylindrical, and the power module and the card board are respectively connected to the upper and lower ends of the hollow housing by fixing screws.

本实用新型的有益效果为:如上所述由于本实用新型的该散热液在该内腔中具有液态以及气态两种物理状态,当设置在该热管散热单元上的该LED灯片通电发光并产生热量的时候,该热量首先由该LED灯片传递至该热管散热单元的该中空壳体上,而后,由该中空壳体传递该散热液,此刻,该散热液受热汽化,被汽化的该散热液在该内腔中自下而上运动,当被汽化的该散热液向上运动并接触到该中空壳体的时候,被汽化的该散热液受冷凝结为液态并借助重力的作用沿着该中空壳体的该内表面向下流动,如此循环往复,在此过程中通过该散热液将该LED灯片通电发光所产生的该热量向外高效传递以达到散热的目的。The beneficial effects of the utility model are: as mentioned above, since the heat dissipation liquid of the utility model has two physical states of liquid and gas in the inner cavity, when the LED light sheet arranged on the heat pipe cooling unit is energized to emit light and generate When heat is generated, the heat is first transferred from the LED light sheet to the hollow shell of the heat pipe cooling unit, and then the heat dissipation liquid is transferred from the hollow shell. At this moment, the heat dissipation liquid is heated and vaporized, and the vaporized The heat dissipation liquid moves from bottom to top in the inner cavity. When the vaporized heat dissipation liquid moves upward and touches the hollow shell, the vaporized heat dissipation liquid is condensed and condensed into a liquid state by the action of gravity. Flowing downward along the inner surface of the hollow shell, and so on and on, during this process, the heat generated by the LED lamp sheet being energized and illuminated by the heat dissipation liquid is efficiently transferred outward to achieve the purpose of heat dissipation.

附图说明Description of drawings

图1为实用新型的结构示意图;Fig. 1 is the structural representation of utility model;

图2为本实用新型的热管散热单元的剖面图;Fig. 2 is a sectional view of the heat pipe cooling unit of the present invention;

图3为本实用新型的电力模块以及卡板的位置示意图;Fig. 3 is a schematic diagram of the position of the power module and the card board of the present invention;

图4为本实用新型的作为房屋顶灯使用时候的示意图。Fig. 4 is a schematic diagram of the utility model when it is used as a house dome light.

具体实施方式Detailed ways

如图1至4所示,一种热管散热式LED灯,其包括LED灯片10以及热管散热单元20。该LED灯片10设置在该热管散热单元20上,该热管散热单元20用以将该LED灯片10通电发光所产生的热量向外散发。As shown in FIGS. 1 to 4 , a heat pipe cooling LED lamp includes an LED lamp sheet 10 and a heat pipe cooling unit 20 . The LED light sheet 10 is disposed on the heat pipe cooling unit 20 , and the heat pipe cooling unit 20 is used to dissipate the heat generated by the LED light sheet 10 when it is energized to emit light.

该LED灯片10包括灯板11以及若干LED光源12,若干该LED光源12电连接在该灯板11上。The LED lamp sheet 10 includes a lamp board 11 and several LED light sources 12 , and the several LED light sources 12 are electrically connected to the lamp board 11 .

该热管散热单元20包括中空壳体21以及散热液22。其中,该中空壳体21具有外表面211以及内表面212,且借助该内表面212围绕确定出一内腔213,该散热液22密封灌设在该中空壳体21的该内腔213中。该散热液22在该内腔213中具有液态以及气态两种物理状态,当设置在该热管散热单元20上的该LED灯片10通电发光并产生热量的时候,该热量首先由该LED灯片10传递至该热管散热单元20的该中空壳体21上,而后,由该中空壳体21传递该散热液22,此刻,该散热液22受热汽化,被汽化的该散热液22在该内腔213中自下而上运动,当被汽化的该散热液22向上运动并接触到该中空壳体21的时候,被汽化的该散热液22受冷凝结为液态并借助重力的作用沿着该中空壳体21的该内表面212向下流动,如此循环往复,在此过程中通过该散热液22将该LED灯片10通电发光所产生的该热量向外高效传递以达到散热的目的。The heat pipe cooling unit 20 includes a hollow shell 21 and a cooling liquid 22 . Wherein, the hollow shell 21 has an outer surface 211 and an inner surface 212, and an inner cavity 213 is defined around the inner surface 212, and the cooling liquid 22 is sealed and filled in the inner cavity 213 of the hollow shell 21. middle. The heat dissipation liquid 22 has two physical states of liquid and gas in the inner cavity 213. When the LED light sheet 10 installed on the heat pipe heat dissipation unit 20 is energized to emit light and generate heat, the heat is firstly released by the LED light sheet. 10 is transferred to the hollow casing 21 of the heat pipe cooling unit 20, and then the cooling liquid 22 is transferred from the hollow casing 21. The inner cavity 213 moves from bottom to top. When the vaporized heat dissipation liquid 22 moves upward and touches the hollow shell 21, the vaporized heat dissipation liquid 22 is condensed into a liquid state and moves along with the action of gravity. Flowing downward along the inner surface 212 of the hollow shell 21, and so on and on, during this process, the heat generated by electrifying and emitting the LED light sheet 10 through the cooling liquid 22 is efficiently transferred outward to achieve the effect of heat dissipation. Purpose.

该中空壳体21包括顶板214、底板215以及环壁216,该环壁216连接设置在该顶板214与该底板215之间,且借助该顶板214、该底板215以及该环壁216围绕形成该内腔213。The hollow housing 21 includes a top plate 214, a bottom plate 215, and a ring wall 216. The ring wall 216 is connected between the top plate 214 and the bottom plate 215, and is surrounded by the top plate 214, the bottom plate 215, and the ring wall 216. The lumen 213 .

该LED灯片10设置在该中空壳体21的该底板215上,该中空壳体21的该顶板214位于该底板215上方,该中空壳体21竖直设置使该散热液22借助其自身重力的作用保持在该中空壳体21的该底板215附近。所以当设置在该中空壳体21的该底板215上的该LED灯片10通电发光并产生热量的时候,该热量首先由该LED灯片10传递至该中空壳体21的该底板215上,而后,传递至位于该底板215上方的该散热液22中,此刻,该散热液22受热汽化,被汽化的该散热液22在该内腔213中自下而上运动,当被汽化的该散热液22向上运动并接触到该中空壳体21的该顶板214以及该环壁216的时候,被汽化的该散热液22受冷凝结为液态并借助重力的作用向下流动,从新汇集在该底板215上方,如此循环往复,在此过程中通过该散热液22将该LED灯片10通电发光所产生的该热量向外散发,同时在上述的过程中该中空壳体21的该顶板214始终位于该底板215上方,以保证上述循环过程顺利进行。The LED light sheet 10 is arranged on the bottom plate 215 of the hollow shell 21, the top plate 214 of the hollow shell 21 is located above the bottom plate 215, and the hollow shell 21 is vertically arranged so that the cooling liquid 22 The effect of its own gravity remains near the bottom plate 215 of the hollow shell 21 . Therefore, when the LED light sheet 10 arranged on the bottom plate 215 of the hollow shell 21 is energized to emit light and generate heat, the heat is first transferred from the LED light chip 10 to the bottom plate 215 of the hollow shell 21 Then, it is transferred to the heat dissipation liquid 22 above the bottom plate 215. At this moment, the heat dissipation liquid 22 is heated and vaporized, and the vaporized heat dissipation liquid 22 moves from bottom to top in the inner cavity 213. When the vaporized When the heat dissipation liquid 22 moves upward and contacts the top plate 214 and the ring wall 216 of the hollow shell 21, the vaporized heat dissipation liquid 22 is condensed into a liquid state and flows downward by the action of gravity, and re-collects. Above the bottom plate 215, it goes back and forth in this way, and the heat generated by the LED light sheet 10 is radiated outward through the heat dissipation liquid 22 during the process, and at the same time, the hollow shell 21 is in the above process. The top plate 214 is always positioned above the bottom plate 215 to ensure the smooth progress of the above-mentioned circulation process.

电力模块30固定设置在该中空壳体21的该顶板214上,该电力模块30具有电力连接线,该电力连接线电连接在该电力模块30与该LED灯片10之间,该中空壳体21的该环壁216上设置有电线槽,该电力连接线卡设在该电线槽中。通过该电线槽的结构设计可以在固定该电力模块30的该电力连接线的同时,作到该电力连接线不外露,整体提升本实用新型LED灯的外观效果。The power module 30 is fixedly arranged on the top plate 214 of the hollow housing 21, the power module 30 has a power connection line, and the power connection line is electrically connected between the power module 30 and the LED light sheet 10, the hollow The ring wall 216 of the casing 21 is provided with a wire slot, and the power connection line is clamped in the wire slot. Through the structural design of the wire groove, the power connection wire of the power module 30 can be fixed while the power connection wire is not exposed, and the overall appearance of the LED lamp of the present invention can be improved.

该电力模块30中包括稳压模快以及稳流模快。该中空壳体21的该环壁216上可以设置若干散热片以提升散热效果。该中空壳体21的该底板215与该LED灯片10之间可以设置硅胶导热层以提升导热效果。该LED灯片10通过卡板40固定连接在该中空壳体21的该底板215上。The power module 30 includes a voltage stabilizing module and a steady flow module. A plurality of cooling fins may be provided on the ring wall 216 of the hollow shell 21 to improve the cooling effect. A heat conduction layer of silica gel can be disposed between the bottom plate 215 of the hollow shell 21 and the LED light sheet 10 to improve the heat conduction effect. The LED light sheet 10 is fixedly connected to the bottom plate 215 of the hollow casing 21 through the clamping plate 40 .

该中空壳体21的该环壁216、该电力模块30以及该卡板40都为圆柱状,使该中空壳体21、该电力模块30以及该卡板40顺序连接成一整体的时候整体呈圆柱状,增强美观效果。该电力模块30以及该卡板40通过固定螺丝分别连接在该中空壳体21的上下两端。The ring wall 216 of the hollow housing 21, the power module 30 and the clamping plate 40 are all cylindrical, so that when the hollow housing 21, the power module 30 and the clamping plate 40 are sequentially connected into a whole Cylindrical shape enhances aesthetics. The power module 30 and the card board 40 are respectively connected to the upper and lower ends of the hollow casing 21 by fixing screws.

如图4所示,该热管散热式LED灯在使用的时候作为房屋顶灯使用,从而使该中空壳体21的该顶板214位于该底板215上方,该中空壳体21竖直设置使该散热液22借助其自身重力的作用保持在该中空壳体21的该底板215附近。As shown in Figure 4, the heat pipe cooling LED lamp is used as a roof light when in use, so that the top plate 214 of the hollow shell 21 is located above the bottom plate 215, and the hollow shell 21 is vertically arranged so that the The cooling fluid 22 is kept near the bottom plate 215 of the hollow shell 21 by its own gravity.

Claims (5)

1.一种热管散热式LED灯,其包括LED灯片以及热管散热单元,其特征在于:该LED灯片设置在该热管散热单元上,该LED灯片包括灯板以及若干LED光源,若干该LED光源电连接在该灯板上,该热管散热单元包括中空壳体以及散热液,其中,该中空壳体具有外表面以及内表面,且借助该内表面围绕确定出一内腔,该散热液密封灌设在该中空壳体的该内腔中。1. A heat pipe cooling type LED lamp, which comprises an LED lamp sheet and a heat pipe cooling unit, characterized in that: the LED lamp sheet is arranged on the heat pipe cooling unit, the LED lamp sheet includes a lamp board and several LED light sources, several of the The LED light source is electrically connected to the lamp board, and the heat pipe cooling unit includes a hollow shell and cooling liquid, wherein the hollow shell has an outer surface and an inner surface, and an inner cavity is defined around the inner surface, the The cooling liquid is sealed and filled in the inner chamber of the hollow shell. 2.如权利要求1所述的一种热管散热式LED灯,其特征在于:该中空壳体包括顶板、底板以及环壁,该环壁连接设置在该顶板与该底板之间,且借助该顶板、该底板以及该环壁围绕形成该内腔,该LED灯片设置在该中空壳体的该底板上,该中空壳体的该顶板位于该底板上方。2. A heat pipe cooling LED lamp according to claim 1, characterized in that: the hollow shell comprises a top plate, a bottom plate and a ring wall, and the ring wall is connected between the top plate and the bottom plate, and by means of The top plate, the bottom plate and the ring wall surround and form the inner cavity, the LED light sheet is arranged on the bottom plate of the hollow shell, and the top plate of the hollow shell is located above the bottom plate. 3.如权利要求2所述的一种热管散热式LED灯,其特征在于:电力模块固定设置在该中空壳体的该顶板上,该电力模块具有电力连接线,该电力连接线电连接在该电力模块与该LED灯片之间,该中空壳体的该环壁上设置有电线槽,该电力连接线卡设在该电线槽中。3. A heat pipe cooling LED lamp as claimed in claim 2, characterized in that: the power module is fixedly arranged on the top plate of the hollow casing, the power module has a power connection line, and the power connection line is electrically connected to Between the power module and the LED light sheet, a wire groove is arranged on the ring wall of the hollow housing, and the power connection line is clamped in the wire groove. 4.如权利要求3所述的一种热管散热式LED灯,其特征在于:该电力模块中包括稳压模快以及稳流模快,该中空壳体的该环壁上设置若干散热片,该中空壳体的该底板与该LED灯片之间设置硅胶导热层。4. A heat pipe cooling LED lamp as claimed in claim 3, characterized in that: the power module includes a voltage stabilizing module and a flow stabilizing module, and a plurality of cooling fins are arranged on the ring wall of the hollow shell A heat-conducting layer of silica gel is arranged between the bottom plate of the hollow shell and the LED light sheet. 5.如权利要求3所述的一种热管散热式LED灯,其特征在于:该LED灯片通过卡板固定连接在该中空壳体的该底板上,该中空壳体的该环壁、该电力模块以及该卡板都为圆柱状,使该中空壳体、该电力模块以及该卡板顺序连接成一整体的时候整体呈圆柱状,该电力模块以及该卡板通过固定螺丝分别连接在该中空壳体的上下两端。5. A heat pipe cooling LED lamp according to claim 3, characterized in that: the LED lamp sheet is fixedly connected to the bottom plate of the hollow shell through a clip, and the ring wall of the hollow shell , the power module and the card board are cylindrical, so that when the hollow shell, the power module and the card board are sequentially connected into a whole, the overall shape is cylindrical, and the power module and the card board are respectively connected by fixing screws at the upper and lower ends of the hollow shell.
CN2010206268393U 2010-11-26 2010-11-26 A heat pipe cooling LED lamp Expired - Fee Related CN201875500U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010206268393U CN201875500U (en) 2010-11-26 2010-11-26 A heat pipe cooling LED lamp

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CN2010206268393U CN201875500U (en) 2010-11-26 2010-11-26 A heat pipe cooling LED lamp

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CN201875500U true CN201875500U (en) 2011-06-22

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Country Link
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