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CN201850507U - A chord inspection vehicle for steel truss bridges - Google Patents

A chord inspection vehicle for steel truss bridges Download PDF

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Publication number
CN201850507U
CN201850507U CN2010206080026U CN201020608002U CN201850507U CN 201850507 U CN201850507 U CN 201850507U CN 2010206080026 U CN2010206080026 U CN 2010206080026U CN 201020608002 U CN201020608002 U CN 201020608002U CN 201850507 U CN201850507 U CN 201850507U
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truss
walking
inspection vehicle
lifting
horizontal
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董红波
周和勇
胥俊
皇甫维国
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Chengdu Xinzhu Road and Bridge Machinery Co Ltd
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Chengdu Xinzhu Road and Bridge Machinery Co Ltd
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Abstract

The utility model discloses a last quarter inspection vehicle for steel truss bridge, this inspection vehicle include walking track (1), horizontal truss (2), drive arrangement and vertical truss (4), horizontal truss (2) upper berth is equipped with work platform (7), walking wheel (5 a) that horizontal truss (2) set up through walking support (5) lower extreme are arranged in on the walking track (1), drive arrangement power take off end with walking wheel (5 a) of walking support (5) are connected, vertical truss (4) are connected the both sides of horizontal truss (2) are provided with lift drive mechanism (4 a) and lift cage (4 b) on vertical truss (4), and this lift cage (4 b) are connected the power take off end of lift drive mechanism (4 a). The utility model discloses changed the detection mode of traditional steel purlin bridge girder body, avoided the influence to the bridge floor traffic among the testing process, convenient operation, safety detect the route and can cover whole girder body almost.

Description

一种用于钢桁桥的上弦检查车 A chord inspection vehicle for steel truss bridges

技术领域technical field

本实用新型属于桥梁技术领域,具体的讲涉及一种用于钢桁桥的上弦检查车。The utility model belongs to the technical field of bridges, and in particular relates to a chord inspection vehicle for steel truss bridges.

背景技术Background technique

桥梁检测作业车,是一种适用于大、中型桥梁的病害维修和预防性检查作业的专用车辆。主要功能为对大桥各结构进行全面的检查、修理,为桥梁安全提供保障。检修内容包括构件是否扭曲变形、局部损伤;铆钉和螺栓有无松动、脱落和断裂,节点是否滑动、错裂;焊缝边缘有无裂纹或脱开;油漆层有无裂纹、起皮、脱落,构件有无锈蚀等。桥梁检测作业车可分为桥面走行检查车及桥下悬挂式走行检查车。虽然桥面走行检查车使用更方便,但由于路面(铁轨上)走行或船上搭架的方式对桥梁进行检测,势必对路面交通、桥梁的通行孔或通航孔进行交通封闭,对交通影响较大,同时安全性能也有一定限制。The bridge inspection vehicle is a special vehicle suitable for disease maintenance and preventive inspection of large and medium-sized bridges. The main function is to conduct a comprehensive inspection and repair of each structure of the bridge to provide guarantee for the safety of the bridge. The maintenance content includes whether the components are distorted, deformed and locally damaged; whether the rivets and bolts are loose, falling off and broken; Whether the components are corroded or not. The bridge inspection vehicle can be divided into a bridge deck inspection vehicle and a suspension type inspection vehicle under the bridge. Although the bridge deck inspection vehicle is more convenient to use, due to the inspection of the bridge by walking on the road (on rails) or erecting a ship, it is bound to close the road traffic, the passage hole or the navigation hole of the bridge, which has a great impact on traffic , while the safety performance is also limited.

实用新型内容Utility model content

本实用新型的目的是提供了一种不需要通过桥面,避免影响路面交通,同时操控方便、安全的用于钢桁桥的上弦检查车。The purpose of the utility model is to provide a chord inspection vehicle for steel truss bridges that does not need to pass through the bridge deck, avoids affecting road traffic, and is convenient and safe to operate.

本实用新型的技术方案如下:The technical scheme of the utility model is as follows:

一种用于钢桁桥的上弦检查车,该检查车包括行走轨道、水平桁架、驱动装置及竖直桁架,所述水平桁架上铺设有工作平台,所述水平桁架通过行走支架下端设置的行走轮置于所述行走轨道上,所述驱动装置动力输出端与所述行走支架的行走轮连接,所述竖直桁架连接在所述水平桁架的两侧,竖直桁架上设置有升降驱动机构及升降吊笼,该升降吊笼连接在所述升降驱动机构的动力输出端。An upper chord inspection vehicle for a steel truss bridge, the inspection vehicle includes a walking track, a horizontal truss, a driving device and a vertical truss, a working platform is laid on the horizontal truss, and the horizontal truss walks through the lower end of the walking support. The wheels are placed on the walking track, the power output end of the driving device is connected to the walking wheels of the walking support, the vertical truss is connected to both sides of the horizontal truss, and a lifting drive mechanism is arranged on the vertical truss And a lifting cage, the lifting cage is connected to the power output end of the lifting drive mechanism.

采用上述结构行走轨道铺设在钢桁桥的水平桁架上,不需要经过桥面,驱动装置驱动水平桁架及竖直桁架整体沿钢桁桥的水平桁架纵向运动,升降吊笼在升降动力机构的驱动下在竖直桁架内上下移动,工作人员可以在工作平台或升降吊笼移动对钢桥桁架节点等位置进行检修及维护。克服了原检测方式需要通过桥面的缺点,同时该检测方式安全性高、操作方便、检查范围大。Using the above-mentioned structure, the walking track is laid on the horizontal truss of the steel truss bridge without passing through the bridge deck. The driving device drives the horizontal truss and the vertical truss to move longitudinally along the horizontal truss of the steel truss bridge. The lifting cage is driven by the lifting power mechanism. Moving up and down in the vertical truss, the staff can move on the working platform or lifting cage to inspect and maintain the steel bridge truss nodes and other positions. It overcomes the shortcomings of the original detection method that needs to pass through the bridge deck, and at the same time, the detection method has high safety, convenient operation, and a large inspection range.

该检查车还包括顶部小车,该顶部小车沿所述工作平台上铺设的小车轨道运动,所述顶部小车上悬挂有升降吊篮,该升降吊篮通过所述顶部小车上设置的电动葫芦驱动。The inspection vehicle also includes a top trolley, which moves along the trolley track laid on the working platform, and a lifting gondola is suspended on the top trolley, and the lifting gondola is driven by an electric hoist arranged on the top trolley.

顶部小车在横向小车轨道上通过人力推动实现行走;横向小车下方设有升降吊篮,升降吊篮随顶部小车一起横向移动,并通过电动葫芦实现升降。检查人员就可以站在升降吊篮内实现对钢桁桥身的检查。The top trolley walks on the horizontal trolley track through human push; there is a lifting basket under the horizontal trolley, and the lifting basket moves laterally with the top trolley, and is lifted by an electric hoist. The inspectors can stand in the lifting basket to realize the inspection of the steel truss bridge body.

所述驱动装置包括电机、减速机及传动轴,所述电机通过减速机与所述传动轴输入端相连,所述传动轴的输出端与所述行走支架的行走轮连接。The driving device includes a motor, a reducer and a transmission shaft, the motor is connected to the input end of the transmission shaft through the reducer, and the output end of the transmission shaft is connected to the traveling wheels of the traveling support.

所述升降吊笼侧边连接有活动护栏。A movable guardrail is connected to the side of the lifting cage.

在检查梁体内侧位置时,通过手动使活动护栏旋转90度,从而使活动护栏作为梁体内侧检查时的工作加宽平台。When checking the inner position of the beam body, manually rotate the movable guardrail 90 degrees, so that the movable guardrail can be used as a work widening platform for the inner inspection of the beam body.

有益效果:本实用新型改变了传统钢桁桥梁体的检测方式,避免了检测过程中对桥面交通的影响,操作方便、安全,检测路径几乎可以覆盖整个梁体。Beneficial effects: the utility model changes the detection method of the traditional steel truss bridge body, avoids the impact on the traffic on the bridge deck during the detection process, is convenient and safe to operate, and the detection path can almost cover the entire beam body.

附图说明Description of drawings

本实用新型将通过例子并参照附图的方式说明,其中:The utility model will be explained by way of example and with reference to the accompanying drawings, wherein:

图1本实用新型的总体结构示意图;The overall structure schematic diagram of Fig. 1 the utility model;

图2为图1的局部图;Fig. 2 is a partial diagram of Fig. 1;

图3为图2的A处放大图;Figure 3 is an enlarged view of A in Figure 2;

图4为图2的C处放大图;Fig. 4 is an enlarged view of C in Fig. 2;

图5为图2的B处放大图。FIG. 5 is an enlarged view of B in FIG. 2 .

具体实施方式Detailed ways

如图1、2、3、4、5所示:一种用于钢桁桥的上弦检查车,该检查车包括行走轨道1、水平桁架2、驱动装置及竖直桁架4,所述水平桁架2上铺设有工作平台7,所述水平桁架2通过行走支架5下端设置的行走轮5a置于所述行走轨道1上,所述驱动装置动力输出端与所述行走支架5的行走轮5a连接,所述竖直桁架4连接在所述水平桁架2的两侧,竖直桁架4上设置有升降驱动机构4a及升降吊笼4b,该升降吊笼4b连接在所述升降驱动机构4a的动力输出端。As shown in Figures 1, 2, 3, 4, and 5: an upper chord inspection vehicle for steel truss bridges, the inspection vehicle includes a walking track 1, a horizontal truss 2, a driving device and a vertical truss 4, and the horizontal truss 2 is laid with a working platform 7, the horizontal truss 2 is placed on the walking track 1 through the walking wheels 5a provided at the lower end of the walking support 5, and the power output end of the driving device is connected with the walking wheels 5a of the walking support 5 , the vertical truss 4 is connected to both sides of the horizontal truss 2, the vertical truss 4 is provided with a lifting drive mechanism 4a and a lifting cage 4b, and the lifting cage 4b is connected to the power of the lifting driving mechanism 4a. output.

该检查车还包括顶部小车6,该顶部小车6沿所述工作平台7上铺设的小车轨道6a运动,所述顶部小车6上悬挂有升降吊篮6b,该升降吊篮6b通过所述顶部小车6上设置的电动葫芦6c驱动。The inspection car also includes a top trolley 6, which moves along the trolley track 6a laid on the working platform 7, and a lifting basket 6b is suspended on the top trolley 6, and the lifting basket 6b passes through the top trolley 6 set on the electric hoist 6c drive.

所述驱动装置包括电机3a、减速机3b及传动轴3c,所述电机3a通过减速机3b与所述传动轴3c输入端相连,所述传动轴3c的输出端与所述行走支架5的行走轮5a连接。Described drive unit comprises motor 3a, speed reducer 3b and transmission shaft 3c, and described motor 3a links to each other with described transmission shaft 3c input end by speed reducer 3b, and the walking of the output end of described transmission shaft 3c and described walking support 5 Wheel 5a is connected.

所述升降吊笼4b侧边连接有活动护栏4c。A movable guardrail 4c is connected to the side of the lifting cage 4b.

其中,行走轨道1通过钢轨夹板8铺设在钢桁桥梁体9上。Wherein, the running track 1 is laid on the steel truss bridge body 9 through the rail splint 8 .

上述结构的特点及工作过程为:The characteristics and working process of the above structure are as follows:

行走时由电机驱动减速机工作,通过各齿轮传动带动传动轴工作并带动左右行走轮5a同时转动,从而实现行走的前进及后退。检查车左右行走轮5a均装有制动系统,当检查车需要制动时,首先可通过电机自锁装置实现行走制动,与之同时也可使用手制动系统进行制动。When walking, the motor drives the reducer to work, drives the transmission shaft to work through each gear transmission and drives the left and right walking wheels 5a to rotate simultaneously, thereby realizing the forward and backward of walking. The left and right walking wheels 5a of the inspection car are all equipped with a brake system. When the inspection car needs to be braked, at first the walking brake can be realized by the motor self-locking device, and at the same time the hand brake system can also be used for braking.

顶部小车在横向小车轨道上通过人力推动实现行走;横向小车下方设有升降吊篮,升降吊篮随顶部小车一起横向移动,并通过电动葫芦实现升降。 The top trolley walks on the horizontal trolley track through human push; there is a lifting basket under the horizontal trolley, and the lifting basket moves laterally with the top trolley, and is lifted by an electric hoist. the

水平桁架两侧竖直桁架内设有升降吊笼,升降吊笼内设有升降驱动机构,并通过升降驱动机构实现吊笼升降,在竖直桁架内上下移动。升降吊笼单侧设有活动护栏,在检查梁体内侧位置时,通过手动使活动护栏旋转90度,从而使活动护栏作为梁体内侧检查时的工作加宽平台。升降吊笼通过定滑轮与水泥配重块连接,可减小对吊笼升降时的拉力。电动升降设备工作时。上弦检查车自带发电机,所有机构为全电动电控驱动,并有无电式手驱动功能。The vertical trusses on both sides of the horizontal truss are equipped with lifting cages, and the lifting cages are equipped with lifting drive mechanisms, and the cages are lifted and lowered by the lifting drive mechanisms, and move up and down in the vertical trusses. There is a movable guardrail on one side of the lifting cage. When checking the position of the inner side of the beam body, the movable guardrail can be rotated 90 degrees manually, so that the movable guardrail can be used as a widening platform for the inspection of the inner side of the beam body. The lifting cage is connected with the cement counterweight through fixed pulleys, which can reduce the pulling force when lifting the cage. When the electric lifting equipment is working. The winding inspection car has its own generator, and all mechanisms are fully electric and electronically controlled, and have the function of non-electric hand drive.

工作过程为:电机驱动减速机工作,在电控系统及同步传动轴配合下带动左右行走轮5a沿行走轨道前进或后退。顶部小车在横向小车轨道上通过人力推动实现行走,顶部小车下方的升降吊篮通过电动葫芦实现升降上下升降和平衡。两侧升降吊笼在电动升降驱动机构及配重力作用下,在竖直桁架内上下移动。工作人员可在桁架工作平台、顶部小车吊篮及两侧升降吊笼内移动并对钢桥桁架节点等位置进行检修及维护。The working process is: the motor drives the reducer to work, and with the cooperation of the electric control system and the synchronous transmission shaft, the left and right walking wheels 5a are driven to advance or retreat along the traveling track. The top trolley walks on the horizontal trolley track through human propulsion, and the lifting basket under the top trolley is lifted up, down, and balanced by the electric hoist. The lifting cages on both sides move up and down in the vertical truss under the action of the electric lifting drive mechanism and counterweight. The staff can move in the truss working platform, the trolley basket on the top and the lifting cages on both sides, and carry out inspection and maintenance on the steel bridge truss nodes and other positions.

Claims (4)

1.一种用于钢桁桥的上弦检查车,其特征在于:该检查车包括行走轨道(1)、水平桁架(2)、驱动装置及竖直桁架(4),所述水平桁架(2)上铺设有工作平台(7),所述水平桁架(2)通过行走支架(5)下端设置的行走轮(5a)置于所述行走轨道(1)上,所述驱动装置动力输出端与所述行走支架(5)的行走轮(5a)连接,所述竖直桁架(4)连接在所述水平桁架(2)的两侧,竖直桁架(4)上设置有升降驱动机构(4a)及升降吊笼(4b),该升降吊笼(4b)连接在所述升降驱动机构(4a)的动力输出端。1. An upper chord inspection vehicle for a steel truss bridge, characterized in that: the inspection vehicle includes a walking track (1), a horizontal truss (2), a driving device and a vertical truss (4), and the horizontal truss (2 ) is laid with a working platform (7), the horizontal truss (2) is placed on the walking track (1) through the walking wheels (5a) provided at the lower end of the walking support (5), and the power output end of the driving device is connected to the The walking wheels (5a) of the walking support (5) are connected, the vertical truss (4) is connected to both sides of the horizontal truss (2), and the vertical truss (4) is provided with a lifting drive mechanism (4a ) and a lifting cage (4b), the lifting cage (4b) is connected to the power output end of the lifting drive mechanism (4a). 2.根据权利要求1所述的一种用于钢桁桥的上弦检查车,其特征在于:该检查车还包括顶部小车(6),该顶部小车(6)沿所述工作平台(7)上铺设的小车轨道(6a)运动,所述顶部小车(6)上悬挂有升降吊篮(6b),该升降吊篮(6b)通过所述顶部小车(6)上设置的电动葫芦(6c)驱动。2. The upper chord inspection vehicle for steel truss bridges according to claim 1, characterized in that: the inspection vehicle also includes a top trolley (6), and the top trolley (6) runs along the working platform (7) The trolley track (6a) laid on the top moves, and the lifting basket (6b) is suspended on the top trolley (6), and the lifting basket (6b) passes through the electric hoist (6c) set on the top trolley (6) drive. 3.根据权利要求1或2所述的一种用于钢桁桥的上弦检查车,其特征在于:所述驱动装置包括电机(3a)、减速机(3b)及传动轴(3c),所述电机(3a)通过减速机(3b)与所述传动轴(3c)输入端相连,所述传动轴(3c)的输出端与所述行走支架(5)的行走轮(5a)连接。3. A chord inspection vehicle for steel truss bridges according to claim 1 or 2, characterized in that: the drive device includes a motor (3a), a reducer (3b) and a drive shaft (3c), the The motor (3a) is connected to the input end of the transmission shaft (3c) through a reducer (3b), and the output end of the transmission shaft (3c) is connected to the travel wheel (5a) of the travel support (5). 4.根据权利要求3所述的一种用于钢桁桥的上弦检查车,其特征在于:所述升降吊笼(4b)侧边连接有活动护栏(4c)。4. The upper chord inspection vehicle for steel truss bridges according to claim 3, characterized in that movable guardrails (4c) are connected to the sides of the lifting cage (4b).
CN2010206080026U 2010-11-16 2010-11-16 A chord inspection vehicle for steel truss bridges Expired - Lifetime CN201850507U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102587277A (en) * 2012-04-06 2012-07-18 福州大学 Mobile equipment special for construction and maintenance of bridge barriers
CN103306200A (en) * 2013-06-25 2013-09-18 长沙铁信交通科技有限公司 Detection and rescue operation vehicle for high-speed railway viaduct
CN103342318A (en) * 2013-07-19 2013-10-09 株洲时代新材料科技股份有限公司 Lifting device for steel truss inspection trolley working platform and installation method thereof
CN107881907A (en) * 2017-10-19 2018-04-06 重庆红岩建设机械制造有限责任公司 A kind of inspection car for bridge main arch
CN107938506A (en) * 2017-10-17 2018-04-20 中铁工程设计咨询集团有限公司 One kind can Self-loading-unloading top chord check car

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102587277A (en) * 2012-04-06 2012-07-18 福州大学 Mobile equipment special for construction and maintenance of bridge barriers
CN103306200A (en) * 2013-06-25 2013-09-18 长沙铁信交通科技有限公司 Detection and rescue operation vehicle for high-speed railway viaduct
CN103306200B (en) * 2013-06-25 2015-07-29 长沙铁信交通科技有限公司 Elevated bridge of high speed railway beam detects and rescue operation vehicle
CN103342318A (en) * 2013-07-19 2013-10-09 株洲时代新材料科技股份有限公司 Lifting device for steel truss inspection trolley working platform and installation method thereof
CN107938506A (en) * 2017-10-17 2018-04-20 中铁工程设计咨询集团有限公司 One kind can Self-loading-unloading top chord check car
CN107938506B (en) * 2017-10-17 2023-09-15 中铁工程设计咨询集团有限公司 Can load and unload last string inspection vehicle certainly
CN107881907A (en) * 2017-10-19 2018-04-06 重庆红岩建设机械制造有限责任公司 A kind of inspection car for bridge main arch

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