CN201841456U - Automatic edge chamfering machine - Google Patents
Automatic edge chamfering machine Download PDFInfo
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- CN201841456U CN201841456U CN2010205998670U CN201020599867U CN201841456U CN 201841456 U CN201841456 U CN 201841456U CN 2010205998670 U CN2010205998670 U CN 2010205998670U CN 201020599867 U CN201020599867 U CN 201020599867U CN 201841456 U CN201841456 U CN 201841456U
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- 239000011521 glass Substances 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 229910001651 emery Inorganic materials 0.000 description 9
- 230000002950 deficient Effects 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
一种自动倒边机,属于玻璃加工机械,包括安装在机架上的砂轮驱动单元、玻璃夹持及旋转单元以及控制单元。所述砂轮驱动单元包括固定在机架上的砂轮驱动电机和砂轮轴套,砂轮驱动电机旋转传动设置在砂轮轴套内的砂轮主轴,砂轮主轴的顶端固定有一边缘为斜面的砂轮,砂轮轴套靠近砂轮处设置有一稍小于砂轮且轮边为水平的顶轮。本实用新型具有操作简单、能加工各种尺寸的产品、精度高、能自动倒边的优点。
An automatic beveling machine belongs to glass processing machinery, comprising a grinding wheel drive unit, a glass clamping and rotating unit and a control unit installed on a frame. The grinding wheel driving unit includes a grinding wheel driving motor and a grinding wheel bushing fixed on the frame. The grinding wheel driving motor rotates and drives the grinding wheel main shaft arranged in the grinding wheel bushing. The top of the grinding wheel main shaft is fixed with a grinding wheel whose edge is an inclined plane. The grinding wheel bushing A top wheel which is slightly smaller than the grinding wheel and the wheel edge is horizontal is arranged near the grinding wheel. The utility model has the advantages of simple operation, the ability to process products of various sizes, high precision and automatic edge chamfering.
Description
技术领域technical field
本实用新型涉及一种玻璃加工机械,尤其是涉及一种不需人手拿持玻璃的高精度的自动倒边机。The utility model relates to a glass processing machine, in particular to a high-precision automatic beveling machine which does not need to be held by human hands.
背景技术Background technique
玻璃是日常生活、工业生产、科学研究和军事应用中必不可少的材料,玻璃产品在经过前工序加工后,在其表面和侧壁形成一个直角边,这种直角边非常锋锐容易割伤人手,同时玻璃本身很脆,容易产生崩口,为保护玻璃边缘和减少其锋锐度,就需要用倒边机将该直角磨成钝角。传统倒边机一般是由人手加辅助工具完成的,具体方法为:用手持玻璃,将倒角部位放在辅助工具的砂轮上,并用手加压进行磨削。这种方法的缺点是不易控制,产品易出现崩边、波纹等不良品;只适用于普通平面玻璃,对于长条、大尺寸产品及小于6mm的产品不易拿持;倒边精度不够;需经常调机,时间浪费多,工作效率低。Glass is an essential material in daily life, industrial production, scientific research and military applications. After the glass product is processed in the previous process, a right-angle edge is formed on its surface and side wall. This right-angle edge is very sharp and easy to cut At the same time, the glass itself is very brittle and prone to chipping. In order to protect the edge of the glass and reduce its sharpness, it is necessary to use a chamfering machine to grind the right angle into an obtuse angle. The traditional edge chamfering machine is generally completed by hand with auxiliary tools. The specific method is: use a hand-held glass, place the chamfering part on the grinding wheel of the auxiliary tool, and press it by hand for grinding. The disadvantage of this method is that it is not easy to control, and the product is prone to chipping, corrugation and other defective products; it is only suitable for ordinary flat glass, and it is not easy to hold long, large-size products and products less than 6mm; the beveling accuracy is not enough; Adjusting the machine is a waste of time and low work efficiency.
发明内容Contents of the invention
针对以上提出的问题,本实用新型目的在于提供一种不需人手拿持的高精度的自动倒边机。In view of the problems raised above, the purpose of this utility model is to provide a high-precision automatic beveling machine that does not need to be held by human hands.
本实用新型通过以下技术措施实现的,一种自动倒边机,包括安装在机架上的砂轮驱动单元、玻璃夹持及旋转单元以及控制单元;其中,The utility model is realized through the following technical measures. An automatic edge beveling machine includes a grinding wheel driving unit, a glass clamping and rotating unit and a control unit installed on the frame; wherein,
所述砂轮驱动单元包括固定在机架上的砂轮驱动电机和砂轮轴套,砂轮驱动电机旋转传动设置在砂轮轴套内的砂轮主轴,砂轮主轴的顶端固定有一边缘为斜面的砂轮,砂轮轴套靠近砂轮处设置有一稍小于砂轮且轮边为水平的顶轮;The grinding wheel driving unit includes a grinding wheel driving motor and a grinding wheel bushing fixed on the frame. The grinding wheel driving motor rotates and drives the grinding wheel spindle arranged in the grinding wheel bushing. A grinding wheel with an inclined edge is fixed on the top of the grinding wheel spindle. The grinding wheel bushing There is a top wheel which is slightly smaller than the grinding wheel and the wheel edge is horizontal near the grinding wheel;
所述玻璃夹持及旋转单元包括固定在机架上的工件驱动电机和工件轴套,工件驱动电机旋转传动设置在工件轴套内的工件主轴,工件主轴的顶端为与一真空泵密封连接的空心轴,工件轴套通过与其固定连接的摇臂铰接在机架上;The glass clamping and rotating unit includes a workpiece drive motor and a workpiece shaft sleeve fixed on the frame, the workpiece drive motor rotates and drives the workpiece spindle installed in the workpiece sleeve, and the top of the workpiece spindle is a hollow spacer that is sealed and connected with a vacuum pump. Shaft, the workpiece sleeve is hinged on the frame through the rocker arm fixedly connected with it;
所述控制单元包括与砂轮驱动电机、工件驱动电机和真空泵电连接的控制主板,以及电连接在控制主板上的控制按键。The control unit includes a control main board electrically connected to the grinding wheel driving motor, the workpiece driving motor and the vacuum pump, and control buttons electrically connected to the control main board.
一种优选方式,所述砂轮驱动电机和砂轮主轴的传动是通过二皮带轮的皮带传动。In a preferred manner, the drive motor of the grinding wheel and the main shaft of the grinding wheel are driven by a belt of two pulleys.
为了加工不同斜度倒边的玻璃,方便更换不用斜度的砂轮,所述砂轮通过砂轮盖固定在砂轮主轴的顶端。In order to process glass with different inclinations and to facilitate the replacement of grinding wheels with different inclinations, the grinding wheel is fixed on the top of the grinding wheel main shaft through the grinding wheel cover.
顶轮靠近砂轮在工作时与玻璃边接触的位置设置有一与控制单元电连接的压力传感器;当压力传感器在一个长时间(工件玻璃旋转一周后)一直处于受压状态,此时玻璃的所有边都倒边完成,由控制单元停止机器的工作。There is a pressure sensor electrically connected to the control unit at the position where the top wheel is close to the grinding wheel in contact with the glass edge; when the pressure sensor has been under pressure for a long time (after the workpiece glass has rotated once), all the edges of the glass will After all the tipping is completed, the control unit stops the work of the machine.
一种优选方式,所述工件驱动电机和工件主轴的传动是通过二皮带轮的皮带传动。In a preferred manner, the drive of the workpiece drive motor and the workpiece spindle is driven by a belt with two pulleys.
为了使工件玻璃能缓和地接触砂轮,工件轴套与机架之间还连接有一缓冲装置。In order to make the workpiece glass gently contact the grinding wheel, a buffer device is connected between the workpiece bushing and the frame.
更具体地,所述缓冲装置为压缩弹簧、气动缸或液压缸。More specifically, the buffer device is a compression spring, a pneumatic cylinder or a hydraulic cylinder.
为了能直接观察机器的工作状态,所述控制主板上还电连接有显示屏。In order to directly observe the working state of the machine, a display screen is also electrically connected to the control main board.
所述控制主板优选单片机、PLC或工控机。The control main board is preferably a single-chip microcomputer, PLC or industrial computer.
本实用新型的优点有:The utility model has the advantages of:
1)适用范围广泛,适用于各种形状的玻璃;1) It has a wide range of applications and is suitable for glass of various shapes;
2)不需要靠模定位;2) No profiling is required;
3)启动时可自由调节缓冲进给速度,避免撞砂轮;3) The buffer feed speed can be adjusted freely when starting to avoid hitting the grinding wheel;
4)设备稳定性能好,不用经常调机;4) The equipment has good stability and performance, and there is no need to adjust the machine frequently;
5)砂轮使用寿命长;5) The grinding wheel has a long service life;
6)调机方便且设备保养简单;6) It is convenient to adjust the machine and easy to maintain the equipment;
7)操作简单,产品尺寸稳定,变化小,精度高;7) The operation is simple, the product size is stable, the change is small, and the precision is high;
8)自动控制,倒完边后可自动停机,可自由调节倒边时间及转速,效率高,一人可同时操作几台机器。8) Automatic control, it can stop automatically after the edge is finished, the time and speed of the edge can be adjusted freely, the efficiency is high, and one person can operate several machines at the same time.
附图说明Description of drawings
图1为本实用新型主要部件的结构示意图;Fig. 1 is the structural representation of main part of the utility model;
图2为本实用新型工件下玻璃、砂轮与顶轮处的剖视图;Fig. 2 is the cross-sectional view of glass, emery wheel and top wheel place under the workpiece of the present utility model;
图3为本实用新型图2的A部位的放大图。Fig. 3 is an enlarged view of part A in Fig. 2 of the present invention.
具体实施方式Detailed ways
下面结合实施例并对照附图对本实用新型作进一步详细说明。Below in conjunction with embodiment and with reference to accompanying drawing, the utility model is described in further detail.
结合图1、图2、图3,一种自动倒边机,包括安装在机架上的砂轮驱动单元、玻璃夹持及旋转单元以及控制单元;其中,With reference to Fig. 1, Fig. 2 and Fig. 3, an automatic beveling machine includes a grinding wheel driving unit, a glass clamping and rotating unit and a control unit installed on the frame; wherein,
所述砂轮驱动单元包括固定在机架上的砂轮驱动电机2和砂轮轴套7,砂轮驱动电机2通过二皮带轮3和5旋转传动设置在砂轮轴套7内的砂轮主轴6,砂轮主轴6的顶端通过砂轮盖21固定有一边缘为斜面的砂轮9,砂轮轴套7靠近砂轮9处设置有一稍小于砂轮9且轮边为水平的顶轮8,顶轮8靠近砂轮8在工作时与工件玻璃10的边接触的位置设置有压力传感器22;Described emery wheel drive unit comprises emery
所述玻璃夹持及旋转单元包括固定在机架上的工件驱动电机16和工件轴套12,工件驱动电机16通过二皮带轮1和4旋转传动设置在工件轴套12内的工件主轴11,工件主轴11的顶端为与一真空泵密封连接的能吸住工件玻璃10的空心轴20,工件轴套12通过与其固定连接的摇臂13通过圆轴15铰接在机架上,为了使工件玻璃10能缓和地接触砂轮9,工件轴套13与机架之间还连接有液压缸14;Described glass clamping and rotating unit comprises the
所述控制单元包括与砂轮驱动电机2、工件驱动电机16、压力传感器22和真空泵电连接的PLC主板17,以及电连接在PLC主板17上的控制按键18、显示屏19。The control unit includes a PLC
以上是对本实用新型自动倒边机进行了阐述,用于帮助理解本实用新型,但本实用新型的实施方式并不受上述实施例的限制,任何未背离本实用新型原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above is an explanation of the utility model automatic beveling machine, which is used to help understand the utility model, but the implementation of the utility model is not limited by the above examples, and any changes and modifications made without departing from the principle of the utility model , replacement, combination, and simplification should all be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (9)
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| CN2010205998670U CN201841456U (en) | 2010-11-09 | 2010-11-09 | Automatic edge chamfering machine |
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| CN2010205998670U CN201841456U (en) | 2010-11-09 | 2010-11-09 | Automatic edge chamfering machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102463511A (en) * | 2010-11-09 | 2012-05-23 | 深圳市蓝思达科技有限公司 | Automatic beveling machine |
| CN103612174A (en) * | 2013-12-09 | 2014-03-05 | 秦皇岛星晟科技有限公司 | Automatic centering device for diamond-impregnated wheel |
| CN105880677A (en) * | 2016-05-27 | 2016-08-24 | 新昌县七星街道春强机械厂 | Boring device for ship trunk |
| CN106736950A (en) * | 2016-12-25 | 2017-05-31 | 重庆市永川区华益机械铸造有限责任公司 | Workpiece edge polisher |
-
2010
- 2010-11-09 CN CN2010205998670U patent/CN201841456U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102463511A (en) * | 2010-11-09 | 2012-05-23 | 深圳市蓝思达科技有限公司 | Automatic beveling machine |
| CN103612174A (en) * | 2013-12-09 | 2014-03-05 | 秦皇岛星晟科技有限公司 | Automatic centering device for diamond-impregnated wheel |
| CN105880677A (en) * | 2016-05-27 | 2016-08-24 | 新昌县七星街道春强机械厂 | Boring device for ship trunk |
| CN106736950A (en) * | 2016-12-25 | 2017-05-31 | 重庆市永川区华益机械铸造有限责任公司 | Workpiece edge polisher |
| CN106736950B (en) * | 2016-12-25 | 2018-09-21 | 重庆市永川区华益机械铸造有限责任公司 | Workpiece edge polisher |
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Effective date of registration: 20160805 Address after: 518000 Guangdong province Shenzhen Guangming Street Gongming HUAFA Road No. 19 HUAFA office 503 Patentee after: Shenzhen Huazhong Zhaotai Creative Technology Limited Address before: 518000 Guangdong Province, Shenzhen City manhole town Jinxiu Lu Sha Tang North Yongfa Technology Park building A South Patentee before: Shenzhen Lansda Technology Co., Ltd. |
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Granted publication date: 20110525 Termination date: 20181109 |