CN201836104U - Automobile water pump bearing sealing device with water thrower - Google Patents
Automobile water pump bearing sealing device with water thrower Download PDFInfo
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- CN201836104U CN201836104U CN2010206008358U CN201020600835U CN201836104U CN 201836104 U CN201836104 U CN 201836104U CN 2010206008358 U CN2010206008358 U CN 2010206008358U CN 201020600835 U CN201020600835 U CN 201020600835U CN 201836104 U CN201836104 U CN 201836104U
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- 238000007789 sealing Methods 0.000 title claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 72
- 239000002184 metal Substances 0.000 claims abstract description 16
- 230000006835 compression Effects 0.000 claims abstract 3
- 238000007906 compression Methods 0.000 claims abstract 3
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 13
- 239000004519 grease Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 239000000428 dust Substances 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
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- Sealing Of Bearings (AREA)
Abstract
本实用新型涉及一种汽车水泵轴承密封装置,其密封件安装于旋转轴与轴承之间所形成空间的开口端部接合处,通过压力作用安装于轴承外圈上的密封槽中。密封件由密封体、金属骨架和甩水环构成,密封体为三唇结构,分别通过主唇、第二副唇与甩水环30弹性压紧以及第一副唇与轴承的接触实现密封;甩水环外圈上开有矩形排水槽,转动过程产生离心甩水效应,可有效的阻止水汽等浸入轴承内部;本实用新型用于高温环境中可防止轴承内部受热压力升高所造成的润滑脂泄漏;同时,该密封圈遇冷水不变形,可防止当轴承温度从高温冷却到室温时,轴承内部压力急剧下降所造成的对轴承外界水蒸气及灰尘的吸收现象。
The utility model relates to a sealing device for an automobile water pump bearing. The sealing member is installed at the junction of the opening end of the space formed between the rotating shaft and the bearing, and is installed in a sealing groove on the outer ring of the bearing through pressure action. The seal is composed of a sealing body, a metal skeleton and a water throwing ring. The sealing body is a three-lip structure, and the sealing is realized through the elastic compression of the main lip, the second auxiliary lip and the water throwing ring 30 and the contact between the first auxiliary lip and the bearing; There is a rectangular drainage groove on the outer ring of the water throwing ring, and the centrifugal water throwing effect is generated during the rotation process, which can effectively prevent water vapor from infiltrating into the bearing. Grease leakage; at the same time, the sealing ring does not deform when it meets cold water, which can prevent the absorption of water vapor and dust outside the bearing caused by the sharp drop in the internal pressure of the bearing when the bearing temperature is cooled from high temperature to room temperature.
Description
技术领域technical field
本实用新型涉及一种汽车水泵轴承密封装置,具体涉及一种具有三唇结构和甩水环的汽车水泵轴承密封装置。The utility model relates to an automobile water pump bearing sealing device, in particular to an automobile water pump bearing sealing device with a three-lip structure and a water throwing ring.
背景技术Background technique
常用汽车水泵轴承密封装置如图1所示:水泵轴承在旋转轴3和轴承外圈1a之间均匀安装多个滚动体1b(即钢球),其作用为承受载荷;一个保持架1c用于固定上述滚动体,并将其隔开。一个密封件2由橡胶密封体2a和金属骨架2b构成,其中橡胶密封体2a过盈安装于轴承外圈1a的密封槽1d中,以防止密封件的窜动;橡胶密封体2a的唇部靠近轴分布,其主唇2d与旋转轴3表面过盈配合,防止润滑脂的泄漏以及外界异物的渗入;“Z”字形金属骨架2b起支撑和加强作用。Commonly used automotive water pump bearing sealing devices are shown in Figure 1: the water pump bearing is evenly installed with multiple rolling elements 1b (ie steel balls) between the rotating
这样的密封结构虽然能够在一定程度上实现水泵轴承润滑脂的密封,但由于只有两个密封唇,密封效果不够理想。此外,汽车水泵轴承在工作过程中,密封件2的右侧直接与水接触,由于水是有压力的,会向轴承内渗透,导致轴承润滑效果下降。为了改善这一现象,目前出现了具有甩水环结构的水泵轴承密封,比如专利“Hydrogenated nitrile rubber seal for water pump bearing(GB2332714A)”,“水泵轴承密封装置(CN1485544A)”等,这些专利通过使用甩水环结构,在很大程度上提高了水泵轴承的密封效果,然而这些结构所实现的效果并未达到最佳,如:专利“水泵轴承密封装置(CN1485544A)”具有四个密封唇,结构过于复杂,通过两个密封件的嵌套配合实现密封,其中第二密封件(即甩水结构)通过与其粘接的弹性密封唇口与第一密封件接触,当甩水环与轴一起旋转时,由于离心力的作用,将使密封效果和甩水效果降低,此外,甩水环的外圈为光滑的圆柱形,无法形成有效的甩水效果;专利“Hydrogenated nitrile rubber seal for water pump bearing(GB2332714A)”也是一个三唇密封结构,密封体的第三唇与甩水环外圈的外表面径向弹性压紧接触,甩水环的外圈为光滑的圆柱形,同样存在无法形成有效的甩水效果的问题。Although such a sealing structure can realize the sealing of the lubricating grease of the water pump bearing to a certain extent, since there are only two sealing lips, the sealing effect is not ideal enough. In addition, during the working process of the automobile water pump bearing, the right side of the
近年来,随着水泵中所使用的发动机性能的改善,对轴承密封件密封性能的要求也日益增加。轴承密封的可靠性和耐久性都将直接影响轴承的使用性能,因此,有效地提高密封轴承的密封性能是提高轴承寿命的前提和关键。In recent years, as the performance of engines used in water pumps has improved, the requirements for sealing performance of bearing seals have also increased. The reliability and durability of the bearing seal will directly affect the performance of the bearing. Therefore, effectively improving the sealing performance of the sealed bearing is the premise and key to improving the bearing life.
轴承的早期损坏,往往不是由轴承材质问题引起的,而是由于污物等浸入轴承内部,引起沟道表面的点型剥落:即杂物浸入→沟道压痕→应力集中→产生片状剥落→轴承失效或水浸入轴承→润滑失效→产生麻点剥落→轴承失效。The early damage of the bearing is often not caused by the material of the bearing, but due to the intrusion of dirt into the bearing, causing point-type peeling on the surface of the channel: that is, immersion of debris → channel indentation → stress concentration → flaky peeling → Bearing failure or water immersion into the bearing → Lubrication failure → Pitting and peeling → Bearing failure.
鉴于水泵轴承密封的重要性,以及目前的轴承密封结构仍然存在效果不是最佳的现状,开发新型的具有更好密封效果和甩水效果的汽车水泵轴承密封结构十分必要。In view of the importance of water pump bearing seals and the fact that the current bearing seal structure is still not the best, it is necessary to develop a new type of automobile water pump bearing seal structure with better sealing effect and water rejection effect.
发明内容Contents of the invention
本发明提供一种用于密封汽车水泵轴承的带有甩水环的密封装置,旨在解决上述问题。该装置可大幅改善防止水分、异物微粒及其混合物等侵入轴承内部的功能,从而改善轴承的耐久性。The invention provides a sealing device with a water throwing ring for sealing the bearing of an automobile water pump, aiming at solving the above problems. This device can greatly improve the function of preventing moisture, foreign particles, and mixtures thereof from intruding into the interior of the bearing, thereby improving the durability of the bearing.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种汽车水泵轴承密封装置,包括:一个安装于旋转轴40上的轴承10,多个均匀安装在旋转轴40和轴承外圈10a之间的滚动体10b,一个在各滚动体之间保持预定间隔的保持架10c,一个密封件20安装于旋转轴40与轴承10之间所形成空间的开口端部接合处,所述的密封件20包括密封体20a以及与密封体20a紧密锲合粘结的金属骨架20b,其特征在于,所述的密封体20a沿径向朝旋转轴40方向延伸出一个三唇结构,分别是主唇20e、第一副唇20d、第二副唇20c,密封体20a靠近轴承10的一个端部过盈安装于密封槽10d内,金属骨架20b的一个端部插入密封体20a,另一端部弯曲地嵌入主唇20e和第二副唇20c的接合处;所述的密封件20还包括一个甩水环30,甩水环30包括一个紧密安装于旋转轴40表面的内圈30c、一个与内圈30c同轴且围绕内圈30c的外圈30a,和连接内、外圈的凸缘30b,外圈30a上设有凸台30e,凸台30e与密封体20a之间间隙配合,外圈30a的内表面与第二副唇20c弹性压紧,内圈30c的外表面与主唇20e弹性压紧,第一副唇20d与旋转轴40保持符合动配合要求的间隙;在甩水环外圈30a的凸台30e的外表面上,开有2个或2个以上沿凸台30e周向均布的矩形凹槽30d。An automobile water pump bearing sealing device, comprising: a bearing 10 mounted on a rotating
进一步优化的技术方案为:Further optimized technical solutions are:
第二副唇20c与金属骨架20b的径向夹角γ为0°<γ<90°,第一副唇20d与主唇20e之间的夹角α为0°<α<180°,主唇20e与第二副唇20c之间的夹角β为90°<β<180°。The radial angle γ between the second
另一个优选技术方案为:Another preferred technical solution is:
上述排水槽的深度h大于0,小于甩水环外圈的厚度。The depth h of the drainage groove is greater than 0 and smaller than the thickness of the outer ring of the water throwing ring.
有益效果Beneficial effect
与现有技术相比,本发明能避免密封件主唇与外界环境的直接接触,同时在轴旋转过程中充分排除密封件周围的水分,从而有效地防止轴承内部润滑脂的泄漏以及外界水分、异物杂质等的浸入。同时,该发明可避免以下现象的发生:轴承运行至高温时轴承内部由于受热压力升高,造成润滑脂泄漏;轴承停转时由高温冷却至室温,轴承内部压力急剧下降,吸收外界水蒸气及灰尘。Compared with the prior art, the present invention can avoid direct contact between the main lip of the seal and the external environment, and at the same time fully remove the moisture around the seal during the shaft rotation, thereby effectively preventing the leakage of grease inside the bearing and external moisture, Intrusion of foreign matter, impurities, etc. At the same time, the invention can avoid the occurrence of the following phenomena: when the bearing runs to a high temperature, the internal pressure of the bearing increases, causing grease leakage; when the bearing stops running, the internal pressure of the bearing drops sharply when the bearing is cooled from high temperature to room temperature, absorbing external water vapor and dust.
在主轴旋转过程中,甩水环外表面所开设的矩形凹槽会产生离心作用,进一步甩去冷却水,其排水效果比现有技术有明显的提高。During the rotation of the main shaft, the rectangular groove provided on the outer surface of the water throwing ring will produce a centrifugal effect to further throw off the cooling water, and its drainage effect is significantly improved compared with the prior art.
附图说明Description of drawings
图1是现有技术的水泵轴承密封装置剖面视图,该装置为轴对称分布。其中,1为轴承,1a为轴承外圈,1b为滚动体,1c为保持架,1d为密封槽,2为密封件,2a为密封体,2b为金属骨架,2d为主唇,2c为副唇,4为旋转轴;Fig. 1 is a cross-sectional view of a water pump bearing sealing device in the prior art, and the device is axisymmetrically distributed. Among them, 1 is the bearing, 1a is the outer ring of the bearing, 1b is the rolling body, 1c is the cage, 1d is the sealing groove, 2 is the seal, 2a is the sealing body, 2b is the metal skeleton, 2d is the main lip, 2c is the auxiliary lip, 4 is the axis of rotation;
图2是本发明装置的剖面视图,该装置为轴对称分布。其中,10为轴承,10a为轴承外圈,10b为滚动体,10c为保持架,10d为密封槽,20为密封件,20a为密封体,20b为金属骨架,20e为主唇,20d为第一副唇,20c为第二副唇,30为甩水环,30a为甩水环外圈,30c为甩水环内圈,30b为连接内、外圈的凸缘,30d为排水槽,30e为甩水环30外圈30a上的凸台,30f为甩水环30与密封件20之间的安装间隙,40为旋转轴,50为第二副唇20c与甩水环30外圈30a形成的腔体,60为主唇20e、第二副唇20c与甩水环30凸缘30b形成的腔体,70为主唇20e、第一副唇20d与甩水环30内圈30c形成的腔体,α为第一副唇20d与旋转轴40的轴向夹角,β为主唇20e与旋转轴40的轴向夹角,γ为第二副唇20c与金属骨架20b的径向夹角;Fig. 2 is a sectional view of the device of the present invention, which is axisymmetrically distributed. Among them, 10 is the bearing, 10a is the outer ring of the bearing, 10b is the rolling body, 10c is the cage, 10d is the sealing groove, 20 is the seal, 20a is the sealing body, 20b is the metal skeleton, 20e is the main lip, 20d is the second A pair of lips, 20c is the second pair of lips, 30 is the water throwing ring, 30a is the outer ring of the water throwing ring, 30c is the inner ring of the water throwing ring, 30b is the flange connecting the inner and outer rings, 30d is the drainage groove, 30e is the boss on the
图3是甩水环外圈凸台上排水槽分布示意图,其中30d为矩形排水槽,沿甩水环30外圈30a的凸台30e均匀分布;;Fig. 3 is a schematic diagram of the distribution of drainage grooves on the boss of the outer ring of the water rejection ring, wherein 30d is a rectangular drainage groove, which is evenly distributed along the
图4是甩水环外圈凸台上排水槽结构示意图,其中30d为排水槽,呈矩形。Fig. 4 is a schematic diagram of the structure of the drainage groove on the boss of the outer ring of the water throwing ring, wherein 30d is the drainage groove, which is rectangular.
具体实施方式Detailed ways
下面将结合附图与具体实施方式对本发明进行进一步详细说明:The present invention will be described in further detail below in conjunction with accompanying drawing and specific embodiment:
根据本发明的设计,汽车水泵轴承密封圈20的轴向横截面如图2所示。轴承内部充满润滑脂,而轴承本体由外圈10a,安装于轴承外圈10a和旋转轴40之间的滚子10b,以及支撑并均匀分隔滚子10b的保持架10c组成。轴承密封圈由密封件20和甩水环30构成。密封件20固定于轴承外圈10a的密封槽10d上。密封件20包括金属骨架20b和弹性密封体20a两部分,其中弹性密封体20a为三唇结构:主唇20e,第一副唇20d和第二副唇20c,金属骨架20b固定后的横截面图呈改进的“Z”字形,为一环形薄板,其外表面与密封体20a紧密粘接,尾部伸进主唇20e和第二副唇20c的接合处,增加了整个密封圈的强度,避免了密封圈的压装变形。According to the design of the present invention, the axial cross-section of the
弹性密封体20a由氟橡胶制成,横截面呈三分叉形(如图2)。图中主唇20e与轴承轴线夹角α(0°<α<90°);第一副唇20d与轴承轴线夹角β(90°<β<180°);第二副唇20c与金属骨架夹角γ(0°<γ<90°)。The
甩水环30材料为不锈钢,安装于旋转轴40上靠近叶轮一侧。甩水环30由一个紧密安装于旋转轴40表面的内圈30c,一个与内圈30c同轴且围绕内圈的外圈30a和凸台30e,连接内、外圈的凸缘30b以及外圈30a的凸台30e上沿周向均布的矩形凹槽30d组成。The water throwing
在结构上弹性密封体20a的第二副唇20c与甩水环30的外圈30a的内表面弹性过盈接触,主唇20e与内圈30c的外表面弹性过盈接触,而第一副唇20d则与旋转轴40的外表面接触,其中,每一个接触都构成一个密封结构。Structurally, the second
本发明已应用于江苏容天乐公司生产的WR3258152型汽车水泵轴承中,其的工作方式为:喷入轴承密封圈内部的冷却水或水汽将被甩水环30的外侧面阻拦,随着轴的转动,甩水环30凸台30e上的凹槽30d将产生离心作用进一步甩去冷却水,并使第二副唇20c与甩水环30形成的腔体50内产生微小的负压,使水汽以及异物等不能进入密封唇与甩水环形成的腔体60、70,从而防止密封件20的老化或膨胀所引起的密封失效(尤其是主唇20e和第二副唇20c)。The present invention has been applied in the WR3258152 type automobile water pump bearing produced by Jiangsu Rongtianle Company. Its working method is: the cooling water or water vapor sprayed into the inside of the bearing sealing ring will be blocked by the outer surface of the water throwing
密封件20的第一副唇20d将润滑脂密封于轴承10的内部,而主唇20e和第二副唇20c则起到在高速转动下进一步阻止润滑脂向外泄漏的作用。The first
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284494A (en) * | 2011-06-27 | 2011-12-21 | 无锡西姆莱斯石油专用管制造有限公司 | Waterproof sealing device for vertical shafts of hot continuous rolling mill and construction method of waterproof sealing device |
| WO2019100286A1 (en) * | 2017-11-23 | 2019-05-31 | 舍弗勒技术股份两合公司 | Sealing device and bearing having same |
| CN109915405A (en) * | 2019-04-22 | 2019-06-21 | 盛瑞传动股份有限公司 | A water pump shaft bearing |
| CN119070531A (en) * | 2024-11-06 | 2024-12-03 | 苏州朗高电机有限公司 | A sealed motor structure that is water-proof |
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2010
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284494A (en) * | 2011-06-27 | 2011-12-21 | 无锡西姆莱斯石油专用管制造有限公司 | Waterproof sealing device for vertical shafts of hot continuous rolling mill and construction method of waterproof sealing device |
| WO2019100286A1 (en) * | 2017-11-23 | 2019-05-31 | 舍弗勒技术股份两合公司 | Sealing device and bearing having same |
| CN109915405A (en) * | 2019-04-22 | 2019-06-21 | 盛瑞传动股份有限公司 | A water pump shaft bearing |
| CN119070531A (en) * | 2024-11-06 | 2024-12-03 | 苏州朗高电机有限公司 | A sealed motor structure that is water-proof |
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Granted publication date: 20110518 |